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Panasonic KXF-1E4C Operating Instructions Manual

High speed screen printer
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Maintenance Manual
Thank you for purchasing SP28P, the high speed screen printer.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
High Speed Screen Printer SP28P
Operating Instructions
Model No.
KXF-1E4C
KXF-1F4C
1E4C-E-MMAB-0013

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Summary of Contents for Panasonic KXF-1E4C

  • Page 1 High Speed Screen Printer SP28P Operating Instructions KXF-1E4C Model No. KXF-1F4C Maintenance Manual Thank you for purchasing SP28P, the high speed screen printer. Before placing the machine in service, be sure to read the instruction manual for proper usage. After that, store it carefully and it if necessary.
  • Page 3 This machine shall be operated by professional, specially trained operators. It shall not be operated by non-professional, not specially trained operators. Regarding the training course, please contact Panasonic Factory Solutions Co., Ltd. or PFSE.” WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE.

  • Page 4: Specifications

    SPECIFICATIONS : . x c i l c i l . y l c i l c t i t i s e l l t l u x i f ± ± 1 ° t i s y t i y t i y t i y t i...

  • Page 5: This Manual

    ORGANIZATION OF MANUALS 3 manuals (4 manuals for SP-28P-DHU/DU) are attached to this machine. They are classified into 3 types (4 types for SP-28P-DHU/DU) . Use each manual according to the working purpose and person in charge. The production data of the line including this machine are programmed on PT. Refer to the instruction manuals accompanied with PT.
  • Page 6 = MEMO = 1E4C-E-MMA00-B01-00...
  • Page 7 M a i n t e n a n c e M a i n t e n a n c e O N S C A U T I Y P R E A N C E S A F E T M a n u a M a n u a I N T E N...
  • Page 8 SAFETY PRECAUTIONS ..............REGULAR MAINTENANCE Chapter Outline of Maintenance ................1-2 1-1-1 Checking the Operating Period, Contents and History Information ....1-2 1-1-2 Regular Check Items for Period ................1-5 1-1-3 Regular Check Items for Each Unit ..............1-8 Lubricating ....................1-14 1-2-1 Loading the Grease Gun ...................
  • Page 9 1-7-4 Cleaning and Lubricating the Linear Bearing of Squeegee Axis ....... 1-58 1-7-5 Cleaning and Lubricating the Y-axis Linear Bearing of Mask Cleaning .... 1-59 Check Every 3000 Hours (Once Six Months) ........... 1-60 1-8-1 Lubricating the Fulcrum of Squeegee Open and Close, and Joint ....1-60 1-8-2 Lubricating the Hinge for Mask Cleaning ............
  • Page 10 Updating the Recognition Device ............. 3-32 3-3-1 Updating Procedures ..................3-32 3-3-2 Error Massages in Updating ................3-33 System Updating ..................3-34 3-4-1 Installing the System ..................3-34 3-4-2 Installing the Screen Transfer System .............. 3-34 3-4-3 Installing the System Disk ................. 3-35 SOLUTIONS FOR ERROR Chapter Error Messages (Error List) ................
  • Page 11 INDEX ROUTINE CHECK LIST I/O MAP Appendix LOAD CONNECTION DIAGRAM Appendix WIRING BLOCK DIAGRAM LOAD WIRING DIAGRAM (SP28P-DH/DHU) LOAD WIRING DIAGRAM (SP28P-DU/DHU) CONTROL BOX DIAGRAM Appendix CPU BOX POWER BOX 400V TRANS BOX (SP28P-DU/DHU) JUNCTION BOARD Appendix EC14EX EC55CX RL12CX SET UP DIAGRAM Appendix WHOLE CONNECTION DIAGRAM...

  • Page 12: E4C-E-Mma00-A02

    = MEMO = 1E4C-E-MMA00-A02-01...

  • Page 13: Safety Precautions

    SAFETY PRECAUTIONS Be sure to observe The precautions that must be observed in order to prevent injury to the user or another person, or damage to property, are as follows. The degree of danger or injury resulting from incorrect use due to failure to read an indica- tion is classified and described as follows.
  • Page 14 SAFETY PRECAUTIONS Be sure to observe DANGER DO NOT TOUCH AC- DO NOT OPEN THE TIVE PART WHEN COVER WHEN OPER- OPERATING. ATING. You will have serious injury if You will have serious injury if you touch the active part. you touch the active part inside.
  • Page 15 SAFETY PRECAUTIONS Be sure to observe WARNING If you sense any danger or abnormality, press an emergency stop button to stop the machine. If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur.
  • Page 16 SAFETY PRECAUTIONS Be sure to observe WARNING If you sense any danger or abnormality, press an emergency stop button to stop the machine. If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur.
  • Page 17 SAFETY PRECAUTIONS Be sure to observe WARNING Observe the following items before placing your hand or other part of your body in an active part of the machine in order to feed production material, change machine set-up, or adjust machine settings. You may be injured if the machine is actuated.
  • Page 18 SAFETY PRECAUTIONS Be sure to observe WARNING Observe the following items before placing your hand or other part of your body in an active part of the machine in order to feed production material, change machine set-up, or adjust machine settings. You may be injured if the machine is actuated.
  • Page 19 SAFETY PRECAUTIONS Be sure to observe WARNING No open flame E-PC010401 DO NOT DISABLE SAFETY SENSOR. You will have serious injury by active part if you disable safety sensor. Do not remove the sensor, put any objects in or turn off the switch so that the safety sensor work properly and effectively.
  • Page 20 SAFETY PRECAUTIONS Be sure to observe WARNING ELECTRIC SHOCK. NO OPEN FLAME. TAKE CARE NOT TO PINCH YOUR HANDS OR FINGERS. You will have serious electric Solvent may catch fire. You will have serious injury if shock if you touch electric your hands or fingers are Keep away from fire.
  • Page 21 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT DAMAGE POWER AND PERIODICALLY REMOVE DUST OTHER CORDS OR PLUGS. FROM POWER PLUG. Never damage, remake, bring close to heating appliances, bend forcibly, twist, pull, put heavy objects on, and bundle up. Damaged cord and plug may cause electric shock, Dust on the plug may result in fire caused by short circuit or fire.
  • Page 22 SAFETY PRECAUTIONS Be sure to observe CAUTION BE CAREFUL WITH DO NOT PLACE ANY IPA (ISOPROPYL AL- YOUR HANDS AND OBJECT AROUND COHOL) USE ONLY. FINGERS WHEN EMERGENCY STOP CLOSING THE BUTTONS. COVER. You will be unable to press a The corrosion damage to the button to stop the machine in hose may cause the machine to...

  • Page 23: Camera

    SAFETY PRECAUTIONS Be sure to observe CAUTION DO NOT GIVE A TURN ON THE USE A JIG TO FIT AND SHOCK TO THE ELEC- POWER BEFORE REMOVE THE TRICAL EQUIPMENTS. SUPPLYING AIR. SPRINGS. There is a risk of an electric Your hands or fingers may be Your hands or fingers may be shock, leak or malfunction of...
  • Page 24 SAFETY PRECAUTIONS Be sure to observe CAUTION BE CAREFUL IN HAN- ONLY USE RECOM- DLING IPA (ISOPRO- MENDED CLEANING PYL ALCOHOL). SOLVENT. Isopropyl alcohol is harmful to Use of other cleaning solvents the human body. may corrode the hose, resulting in causing the machine to catch Wear the mask to avoid fire.
  • Page 25 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product SP28P-DH (Danger labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 26 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product SP28P-DH (Warning labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 27 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product SP28P-D (Warning labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 28 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product SP28P-DH (Warning labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 29 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product SP28P-D (Warning labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 30 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product SP28P-DH (Caution labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 31 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product Temperature Control Unit MPA-15A (Option) (Warning labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 32 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product SP28P-D (Danger labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 33 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product SP28P-DHU/DU (Danger labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 34 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product SP28P-D (Warning labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 35 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product SP28P-DHU/DU (Warning labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 36 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product SP28P-D (Caution labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 37 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product SP28P-DHU/DU (Caution labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 38 SAFETY PRECAUTIONS Be sure to observe The labels for safety pasted on the product Temperature Control Unit MPA-15AU (Option) (Warning labels) This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property.
  • Page 39 SAFETY PRECAUTIONS Be sure to observe About Interlock About Safety Cover Interlock 1. Basic feature of safety cover interlock Before starting regular automatic production on this machine, close all safety covers. Since a screen displays the message prompting you to supply a member when it needs to be supplied, open the corresponding cover according to the member to be supplied and then conduct the work.
  • Page 40 IDENTITY PLATE AND CAUTION LABEL Both an identity plate and a caution label for this product are attached to the machine. Operate and maintain the machine according to the instructions on the label. ∗1 : Nameplates on X-Y table are for maintaining machine’s accuracy. Recognition Unit Do not move the unit by holding the Lodacell.
  • Page 41 CLEANING SOLVENT FOR WET CLEANING Ethyl alcohol 96% Recommended rate of mixed cleaning solvent : IPA (Isopropyl alcohol) 4% Considering cleaning results, costs, availability, etc., IPA is recommended. (However, handle IPA with great care because it is flammable.) Even if the IPA concentration is diluted to 4% by ethyl alcohol, the successful cleaning result can still be obtained.
  • Page 42 ABOUT BLOWER FILTER Replacement timing of blower filter The blower filter should be replaced every 3000 hours; however, the replacement timing depends largely on the installation environment and operational status of the printer. Clogging of blower filter If it is used as the board-vacuum source, the blower filter gets clogged early. Cause of the failure of blower If it is operating with the filter clogged, a temperature increase inside the blower will cause damage to bearings and the like, resulting in the failure of the blower.
  • Page 43 HANDLING FLOPPY DISK Data for this machine, basically managed by PT, is saved to and loaded from a floppy disk on the machine. This section describes the protection and handling of such floppy disks. NOTICE This machine can use only 3.5-inch 2DD floppy disks for storing data. 2HD disks cannot be used.
  • Page 44 HANDLING FLOPPY DISK Precautions for Handling Disks CAUTION OBSERVE THE FOLLOWING ITEMS WHEN HANDLING FLOPPY DISKS. Floppy disks and the data in them can be destroyed. M37E Do not bring a magnet close to the Do not attach a new label over an old one. disk.

  • Page 45: Serial Plate

    SERIAL PLATE The serial plate attached to this machine indicates the model name and produc- tion number. SP28P-DH SP28-DH KXF-1E4C 1E4C-AB00 Actual numbers are shown on the plate instead of ∗. SP28P-DHU SP28-DHU KXF-1F4C 1E4C-AB00 Actual numbers are shown on the plate instead of ∗.
  • Page 46 SERIAL PLATE SP28P-D SP28-D KXF-1B4C 1B4C-AB03 Actual numbers are shown on the plate instead of ∗. SP28P-DU SP28-DU KXF-1D4C 1D4C-AC00 Actual numbers are shown on the plate instead of ∗. Page 34 1E4C-E-XXA00-A04-02...
  • Page 47 SERIAL PLATE Temperature Control Unit (MPA-15A) MPA-15 KXF-10TC 1E4C-003E Actual numbers are shown on the plate instead of ∗. Temperature Control Unit (MPA-15AU) MPA-15U KXF-11TC 1E4C-003E Actual numbers are shown on the plate instead of ∗. 1E4C-E-XXA00-A04-02 Page 35...
  • Page 48 DISPOSING OF THE AIR SPRING This equipment uses the air spring to open/close covers. It is very dangerous to dispose of it as it is, because high-pressure air is sealed into it. Before disposing of it, be sure to bleed it of the air. Position to use the air spring Bolt with hexagonal hole Air spring...

  • Page 49: Starting Production

    HOW TO SEE DESCRIPTION FOR OPERATION The description depends on each page, but the basic structure is as follows. Title 1-1-1 Starting Production 1. Press Actual operation Production • “Return to origin” for all axes are carried out. Operating step number Supplementary description MARKS USED IN THIS MANUAL In this manual, following marks are used for description.
  • Page 50 HOW TO SEE DESCRIPTION FOR OPERATION NOTICE This manual is created for SP28P-DH, SP28P-DHU, SP28P-D and SP28P-DU. Therefore it mainly uses the illustrations and screens of SP28P-DH for description. External view Features SP28P-DH Standard specification 1E4C-AA00 1E4C-AB00 Front view Rear view SP28P-D 1B4C-AA03 1B4C-AB03...
  • Page 51 Chapter REGULAR MAINTENANCE Regular Maintenance This chapter describes the regular maintenance of this machine. Characteristics of regular maintenance of this machine is to estimate the mainte- nance period automatically by monitoring the run time and to inform the operator. Carrying out maintenance, based on the run time, enables the machine to run under more stable conditions.

  • Page 52: Outline Of Maintenance

    Outline of Maintenance This machine automatically estimates the time for regular maintenance by the period and run time set in advance, and informs the user. Entering the end of maintenance after it saves the date of operation in the history. This information can be the standard to estimate the next maintenance period.

  • Page 53: Routine Maintenance

    Outline of Maintenance Select the button that corresponds to the blinking item at the “Main Menu” screen. ∗ As for “Regular Maintenance by KME,” select “Routine Maintenance.” Using the arrows on the right side of the touch panel, move the cursor to the line item that is blinking, and press Manual .
  • Page 54 Outline of Maintenance Press Finish . • The message for checking appears. 1B4C-EEn-MpMmRm-001 Press Yes . • “Run Time” is reset, and the run time to the next period is calculated. • “History” is renewed. 1B4C-EEn-MpMmRm-002 ∗ Old maintenance history can be checked. Press History .

  • Page 55: Regular Check Items For Period

    Outline of Maintenance 1-1-2 Regular Check Items for Period This section divides check items and consumable parts requiring exchange for each period, and describes them in a list. For detailed procedures, refer to the section specified under “Reference.” ∗ When either the operation hours or the period of time is exceeded, perform the checks. 1.
  • Page 56 Outline of Maintenance 3. Regular check items every 560 hours (once a month) t i s t f i l l l a l l a 1E4C-403TE 4. Regular check items every 1000 hours (once two months) x i f i o j l l a l l a...
  • Page 57 Outline of Maintenance 5. Regular check items every 1500 hours (once three months) n i l n i l l l o n i l n i l n i l n i l 1E4C-405TE 6. Regular checke items every 3000 hours (once six months) 1E4C-406TE 7.

  • Page 58: Regular Check Items For Each Unit

    Outline of Maintenance 1-1-3 Regular Check Items for Each Unit Regular check items are divided for each unit name. Make use of it for referring to. List of regular check items for each unit (1/2) l l a l l a n i l n i l l l a...
  • Page 59 Outline of Maintenance List of regular check items for each unit (2/2) t i s l l e t i s t f i l c i t l l a c i t l l a l l a t f i l t f i l θ...
  • Page 60 Outline of Maintenance The regular check items for each unit = Check = Clean = Apply grease or oil = Exchange 1. X-Y table 2. Squeegee drive unit Y-axis linear bearing X-axis ball screw Squeegee axis Y-axis ball screw ball screw Squeegee axis linear bearing X-axis linear bearing...
  • Page 61 Outline of Maintenance 5. Transfer conveyor (both sides) Board transfer belt Linear shaft for automatic Ch Ex width adjustment Board transfer roller Board transfer belt Ball screw for automatic Ch Ex width adjustment 110HC1AA 6. Main body 7. Cover Hinge for cover open and Pressure gauge Water receiver close (4 positions)
  • Page 62 Outline of Maintenance 8. Board positioning lifter (2/2) Recognition hole of board positioning unit Board stopper rotary component Linear bearing for board stopper entrance 180RC1AA 9. Mask cleaning unit Air pressure of the process pump Dispensing nozzle Linear bearing for vacuum component Vacuum component Unit fixing and joint...
  • Page 63 Outline of Maintenance 11. Temperature controller Filter Cl 1E4C-409P 12. Cartridge Head (Option) Printing unit Side Rubber Side Rubber 1E4C-438P Blade 1E4C-E-MMA01-A03-00 Page 1-13...

  • Page 64: Lubricating

    Lubricating This section describes setting and using the cartridge of the grease gun belonging to the machine, and precautions of lubricating. The grease gun consists of following 4 parts. Make sure of firm setting of the nozzle to the main body, before use. Nozzle Oil cylinder Grease gun...

  • Page 65: Using The Grease Gun

    Lubricating Put the cartridge in the oil cylinder and fit the cylinder to the main body. 433C-040P Unlock the chain from the groove of oil cylinder, and put it back. ∗ Pump the lever several times, and ensure that grease is coming from the nozzle tip. 433C-041P 1-2-2 Using the Grease Gun...

  • Page 66: Greasing Points

    Lubricating 1-2-3 Greasing Points NOTICE Be careful not to contaminate the belt with grease. Remaining grease will deteriorate the belt. Main parts requiring lubrication Ball screw Linear bearing Bearing and cam follower 273C-IL087 Lubricating the linear bearings Move the sliding unit to the edge. Clean the old grease.

  • Page 67: Check Every 24 Hours (Routine)

    Check Every 24 Hours (Routine) 1-3-1 Urethane Squeegee : Check for Wear and Damage (Before Operation) Check for wear or damage on the urethane squeegee. Tools Required time 1 to 2 minutes UNLOCK Press + Squeegee open/close at the machine adjustment menu. •...

  • Page 68: Checking For Abnormal Noise (After Setup And During Operation)

    Check Every 24 Hours (Routine) 1-3-2 Checking for Abnormal Noise (After Setup and during Operation) Check for strange noise from the squeegee drive unit, recognition unit, mask cleaning unit, board positioning lifter, X-Y table, transfer conveyor (both sides), and temperature controller (option) before and during operation.

  • Page 69: Cleaning The Squeegee Holder (After Operation)

    Check Every 24 Hours (Routine) 1-3-3 Cleaning the Squeegee Holder (After Operation) Clean the squeegee holder after operation. Remaining solder on this part may cause deterioration of the squeegee rubber and prevent quality printing. Tools Required time 5 minute Press at the Main menu.
  • Page 70 Check Every 24 Hours (Routine) Squeegee head Remove the squeegee from the squeegee head. ∗ Loosen the screw. Screw Clean the urethane squeegee. ∗ After cleaning the squeegee with a plastic 1955C1AA spatula or the squeegee cleaning jig, clean the remaining solder by using IPA or Ethanol.

  • Page 71: Cleaning The Board Positioning Lifter (After Operation)

    Check Every 24 Hours (Routine) 1-3-4 Cleaning the Board Positioning Lifter (After Operation) After operation, clean the Z plate, clamp claw, load cell, and recognition hole of the board position- ing unit. Tools Cleaning jig for recognition hole Required time 3 to 4 minutes Clamp claw Load cell...
  • Page 72 Check Every 24 Hours (Routine) Turn off the servo switch. SERVO ) ON ( OFF ( Open the front safety cover. Clean the clamp claw, support plate, and recognition hole of board posit- ing unit. ∗ Clean with a cloth soaked with IPA or ethanol. ∗...
  • Page 73 Check Every 24 Hours (Routine) Turn off the servo switch. SERVO OFF ( ) ON ( Open the rear safety cover. Clean the load cell. ∗ Clean with a cloth soaked with IPA or ethanol. Close the rear safety cover. 1E4C-411P Load cell Turn on the servo switch.

  • Page 74: Cleaning The Board Holding Unit (Option) (After Operation)

    Check Every 24 Hours (Routine) 1-3-5 Cleaning the Board Holding Unit (Option) (After Operation) Clean the board holding plate of board holding unit after operation. Tools Required time 1 to 2 minutes Turn off the servo switch. SERVO OFF ( ) ON ( Open the rear safety cover.
  • Page 75 Check Every 24 Hours (Routine) 1-3-6 Checking for Wear and Damage on the Blade and the Side Rubber (Before Operation) Before operation, check for wear or damage on the side rubber and the blade of the cartridge head (option). Tools Maintenance jig Required time 1 to 2 minutes...

  • Page 76: Clean The Blade (After Operation)

    Check Every 24 Hours (Routine) 1-3-7 Clean the Blade (After Operation) When solder that runs out the blade of the cartridge head (option) is found after operation, clean it. If solder outside the blade keeps to be left, it becomes hard and will cause printing trouble next operation.

  • Page 77: Check Every 140 Hours (Once A Week)

    Check Every 140 Hours (Once a Week) 1-4-1 Cleaning the Vacuum Component of the Mask Cleaning Clean the vacuum component. Tools 4 mm hexagon Allen wrench Required time 10 minutes Turn off the power. Open the front safety cover. Open the center safety cover, and pull out the cleaning unit to the operator’s side.
  • Page 78 Check Every 140 Hours (Once a Week) Remove the nozzle. ∗ Remove 2 bolts on the nozzle and remove it Nozzle from the vacuum component. (See the left figure.) Clean the nozzle. ∗ Clean it with a cloth soaked with IPA or etha- nol, or wash it.

  • Page 79: Checking For Clogging Of The Solvent Dispensing Nozzle

    Check Every 140 Hours (Once a Week) 1-4-2 Checking for Clogging of the Solvent Dispensing Nozzle The solvent dispensing nozzle may have the fiber of cleaning paper during the mask cleaning. Check for clogging of the solvent dispensing nozzle. Tools 4 mm hexagon Allen wrench Required time 10 minutes...
  • Page 80 Check Every 140 Hours (Once a Week) Turn on the servo switch. SERVO OFF ( ) ON ( UNLOCK Press + Send out air of solvent . • The solvent is splayed to the cleaning paper. ∗ When the solvent does not come out, repeat the action several times.

  • Page 81: Cleaning The Filter Of The Temperature Controller (Option)

    Check Every 140 Hours (Once a Week) 1-4-3 Cleaning the Filter of the Temperature Controller (Option) Tools Required time 10 minutes Turn off the power. 1B4C-404E Remove the filter A. • Remove filter A, by pulling it upward. Filter A Clean the filter.

  • Page 82: Cleaning The Printing Unit (Option)

    Check Every 140 Hours (Once a Week) 1-4-4 Cleaning the Printing Unit (Option) Tools Maintenance jig, cleaning jig Required time 30 minutes Remove the printing unit. Maintenance jig (Refer to “10-3-1 Removing the Printing Unit” in Operation Manual) Set the printing unit to the mainte- nance jig.
  • Page 83 Check Every 140 Hours (Once a Week) Put the cover for Maintenance (for keeping unit) to the printing unit. • Put the cover below by sliding it from the side. Remove the plate. (Four truss screws) Plate 1E4C-450P Screw Remove the O-ring. O-ring 1E4C-451P 1E4C-452P...
  • Page 84 Check Every 140 Hours (Once a Week) Remove the block in the printing unit upward and clean the remaining solder in the unit and the block with the cleaning jig. ∗ Don’t use metallic spatula, the printing unit will be damaged. 1E4C-434P Block 1E4C-435P...
  • Page 85 Check Every 140 Hours (Once a Week) Clean each parts by using solvent (such as IPA or ethanol). ∗ Wipe the blade in one direction to avoid the blade bends. Assemble the cleaned parts. • Assemble them in reversing dismounted order. (Refer to “10-3-2 Setting the Printing Unit”...

  • Page 86: Check Every 560 Hours (Once A Month)

    Check Every 560 Hours (Once a Month) 1-5-1 Checking the Board Transfer Belts Check the board transfer belts for the board positioning lifter and board conveyor (both sides) Tools Push and pull gage, spanner and Allen wrench Required time 3 to 4 minutes Checking for damage to the belt Turn off the power.

  • Page 87: Checking The Belt Tension

    Check Every 560 Hours (Once a Month) Checking the belt tension Measuring position Measure it at the center of span Transfer conveyor Board positioning lifter 110HC1AA 180GC1AA Measuring method Measure the deflection (δ) of the belt by pressing it at the specified tension N with a push-pull gauge.

  • Page 88: Belt Tension Adjustment

    Check Every 560 Hours (Once a Month) Belt tension adjustment Transfer conveyor Loosen 4 bolts setting the transfer motor. Adjust the tension by moving the motor up and down, and then tighten the bolts. 1E4C-417P Board positioning lifter Loosen the bolts fixing the pulley for the tension adjustment with Allen wrench and screw wrench.

  • Page 89: Cleaning And Lubricating The X-Y Table (Ball Screw)

    Check Every 560 Hours (Once a Month) 1-5-2 Cleaning and Lubricating the X-Y Table (Ball Screw) This unit moves the board to the proper position for recognition and printing. Clean and lubricate according to the following procedure. Tools 4 mm hexagon Allen wrench Required time 15 minutes Turn off the power.
  • Page 90 Check Every 560 Hours (Once a Month) Cover Remove the cover. ∗ Remove 4 hexagonal bolts, and remove the cover by sliding it out of the front of the ma- chine. 1E4C-404E Clean and lubricate the ball screws. Y-axis ball screw 1.X-axis ball screws Lubricate the batch lubrication nipples.

  • Page 91: Checking The Air Pressure Of Squeegee Rising

    Check Every 560 Hours (Once a Month) 1-5-3 Checking the Air Pressure of Squeegee Rising Tools Required time 1 minute Check the air pressure. ∗ The air pressure is 0.2 MPa. ∗ If it is not 0.2 MPa, loosen the bolt to adjust it. ∗...

  • Page 92: Checking The Mr Unit

    Check Every 560 Hours (Once a Month) 1-5-4 Checking the MR Unit Tools Required time 1 minute WARNING BEFORE INSPECTING PNEUMATIC EQUIPMENT, CUT OFF THE AIR SUPPLY AND EXHAUST AIR FROM THE COMPONENTS. You will have serious injury if the residual pressure actuates the machine. Before inspecting pneumatic equipment, cut off the air supply and exhaust the air from the equipment.

  • Page 93: Checking The Air Pressure Of The Process Pump

    Check Every 560 Hours (Once a Month) 1-5-5 Checking the Air Pressure of the Process Pump Tools Required time 3 to 5 minutes NOTICE Before checking the air pressure of process pump, set the “1 trip” cleaning mode to damp, with the cleaning vacuum off. After checking the air pressure, return the cleaning data to the original settings.
  • Page 94 Check Every 560 Hours (Once a Month) NOTICE If the solvent dose not come out when the Send out air of solvent is pressed, from the process pump at beginning condition 1. Set the air pressure for 0.2 MPa (a little high) and send the solvent. 2.
  • Page 95 Check Every 560 Hours (Once a Month) UNLOCK Press + Yes . • The solvent is spread to the cleaning paper and the vacuum component moves up. UNLOCK Press + No . SERVO • The cleaning unit returns to the operator’s side. OFF ( ) ON ( Turn off the servo switch.

  • Page 96: Check Every 1000 Hours (Once Two Months)

    Check Every 1000 Hours (Once Two Months) 1-6-1 Cleaning and Lubricating the Linear Shaft for Squeegee Head This unit drives the squeegee and the print. Tools 4 mm hexagon Allen wrench Required time 10 minutes Turn off the servo switch. SERVO OFF ( ) ON (...

  • Page 97: Cleaning And Lubricating The Mask Cleaning Unit

    Check Every 1000 Hours (Once Two Months) 1-6-2 Cleaning and Lubricating the Mask Cleaning Unit Tools Required time 5 minutes Turn off the servo switch. SERVO ) ON ( OFF ( Open the front and center safety covers. Open the cleaning unit. ∗...
  • Page 98 Check Every 1000 Hours (Once Two Months) Clean the linear bearing for the Linear bearing for vacuum component vacuum component, and apply grease. 1.Linear bearing for vacuum component Apply grease to the rail. 1956C2AA Linear bearing for vacuum component 1B4C-412P Close the front and center safety covers.

  • Page 99: Cleaning And Lubricating The Squeegee Axis Ball Screw

    Check Every 1000 Hours (Once Two Months) 1-6-3 Cleaning and Lubricating the Squeegee Axis Ball Screw Tools Required time 2 minutes Turn off the servo switch. SERVO OFF ( ) ON ( ∗ When is displayed, press the icon. Power off Open the front and rear safety covers.

  • Page 100: Cleaning And Lubricating The Recognition Unit (Ball Screws)

    Check Every 1000 Hours (Once Two Months) 1-6-4 Cleaning and Lubricating the Recognition Unit (Ball Screws) Tools Required time 3 minutes Turn off the servo switch. SERVO OFF ( ) ON ( ∗ When is displayed, press the icon. Power off Open the front and rear safety covers.

  • Page 101: Cleaning And Lubricating The Board Positioning Lift

    Check Every 1000 Hours (Once Two Months) 1-6-5 Cleaning and Lubricating the Board Positioning Lift Tools Cross screw driver Required time 15 minutes Turn off the Power. Open the front and center safety covers. Remove the θ-axis cover. Clean the bearing, linear bearing, ball Linear bearing for board side clamp screws, linear shaft, and rotary com- Linear bearing for...
  • Page 102 Check Every 1000 Hours (Once Two Months) 7.Board stopper linear bearing θ-axis linear bearing Apply grease to the rail. θ-axis bearing 8.Linear bearing for board stopper entrance θ-axis ball screw Apply grease to the rail. 9.Board stopper rotary component Apply grease to the rotary component. 10.θ-axis ball screw Apply grease to the ball screw.

  • Page 103: Cleaning And Lubricating The Transfer Conveyor (Both Sides)

    Check Every 1000 Hours (Once Two Months) 1-6-6 Cleaning and Lubricating the Transfer Conveyor (Both Sides) Tools Required time 2 minutes Turn off the Power. Clean the linear shafts and ball Linear shaft for automatic width adjustment screws and apply grease to them. 1.Linear shaft for automatic width adjustment Apply grease to the linear shafts.

  • Page 104: Check Every 1500 Hours (Once Three Months)

    Check Every 1500 Hours (Once Three Months) 1-7-1 Cleaning and Lubricating the Recognition Unit (X- and Y-axis Linear Bearings) This unit recognizes the board and mask. Tools Required time 5 minutes Turn off the servo switch. SERVO OFF ( ) ON ( Open the front and rear safety covers.

  • Page 105: Checking For The Damage To The Belt For The Cleaning Paper Take-Up Roll

    Check Every 1500 Hours (Once Three Months) 1-7-2 Checking for the Damage to the Belt for the Cleaning Paper Take-up Roll This belt takes up the cleaning paper. Tools Required time 5 minutes Turn off the servo switch. SERVO OFF ( ) ON ( Open the front and rear safety covers.

  • Page 106: Cleaning And Lubricating The X-Y Table (X And Y-Axis Linear Bearing)

    Check Every 1500 Hours (Once Three Months) 1-7-3 Cleaning and Lubricating the X-Y Table (X and Y-axis Linear Bearing) Tools Hexagon Allen wrench Required time 15 to 20 minutes Turn off the power. Open the front, center and rear safety covers, and the rear cover.
  • Page 107 Check Every 1500 Hours (Once Three Months) Clean and lubricate the linear bearing X-axis linear bearing 1.X-axis linear bearing Lubricate the grease nipple. 2.Y-axis linear bearing Lubricate the grease nipple. After lubrication, install the cover removed at step 4. 070LC1AA Close the cleaning unit.

  • Page 108: Cleaning And Lubricating The Linear Bearing Of Squeegee Axis

    Check Every 1500 Hours (Once Three Months) 1-7-4 Cleaning and Lubricating the Linear Bearing of Squeegee Axis Tools Required time 5 to 10 minutes Turn off the power. Open the front and rear safety covers. Linear way of recognition unit and squeegee head Clean and lubricate the linear bearing.

  • Page 109: Cleaning And Lubricating The Y-Axis Linear Bearing Of Mask Cleaning

    Check Every 1500 Hours (Once Three Months) 1-7-5 Cleaning and Lubricating the Y-axis Linear Bearing of Mask Cleaning The unit vacuums the solder clogged in the mask opening and cleans the back side of the mask. Tools Required time 3 to 4 minutes Turn off the power.

  • Page 110: Check Every 3000 Hours (Once Six Months)

    Check Every 3000 Hours (Once Six Months) 1-8-1 Lubricating the Fulcrum of Squeegee Open and Close, and Joint Tools Required time 2 minutes Turn off the power. Open the front and rear safety covers. Fulcrum for squeegee open and close Lubricate the fulcrum and joint.

  • Page 111: Lubricating The Hinge For Mask Cleaning

    Check Every 3000 Hours (Once Six Months) 1-8-2 Lubricating the Hinge for Mask Cleaning Tools Required time 2 minutes . Turn off the power. . Open the front and center safety covers. . Lubricate the hinge. 1.Hinge for mask cleaning Apply grease to the hinge.

  • Page 112: Lubricating The Hinge For Cover Open And Close, And The Damper Fulcrum

    Check Every 3000 Hours (Once Six Months) 1-8-3 Lubricating the Hinge for Cover Open and Close, and the Damper Fulcrum Tools Required time 2 minutes . Turn off the power supply. . Open the front and center safety covers. . Lubricate the hinge and the fulcrum of damper.

  • Page 113: Operating Procedures

    Consumable Parts to be Changed Every 3000 to 6000 Hours 1-9-1 Changing the Board Transfer Belts and Rollers (3000 Hours) It is a requirement to change the board transfer belts and rollers on the center conveyor and right and left board conveyors regularly. Tools 2.5 mm hexagon Allen wrench Required time...
  • Page 114 Consumable Parts to be Changed Every 3000 to 6000 Hours Turn off the power. Remove the belt by pulling it out. 3Y3C-081P Changing the board transfer roller Change the board transfer roller for the board holder while holding the back nut. Remove the board transfer roller with Allen wrench.
  • Page 115 Consumable Parts to be Changed Every 3000 to 6000 Hours Setting the board transfer roller Insert the belt to a gap of between the roller and the guide. Set the belt to the drive pulley and the tension pulley. Check the tension for the belt. How to check and adjust the tension “1-5-1 Checking the Board Transfer Belts”...

  • Page 116: Changing The Belt For Paper Cleaning Take-Up Roll (3000 Hours)

    Consumable Parts to be Changed Every 3000 to 6000 Hours 1-9-2 Changing the Belt for Paper Cleaning Take-up Roll (3000 Hours) Tools Hexagon Allen wrench and spanner Required time 3 to 4 minutes Turn off the power. Open the front and center safety covers.

  • Page 117: Changing The Blower Filters (3000 Hours)

    Consumable Parts to be Changed Every 3000 to 6000 Hours 1-9-3 Changing the Blower Filters (3000 Hours) Tools Required time 3 to 4 minutes Turn off the power. Remove the cover. SP28P-D/DU • Turn the screw to the left to be removed. 193C-008P SP28P-DH/DHU 1E4C-405P...

  • Page 118: Changing The Filters (6000 Hours)

    Consumable Parts to be Changed Every 3000 to 6000 Hours 1-9-4 Changing the Filters (6000 Hours) Tools Required time 3 to 4 minutes Turn off the power. Open the top of filter. Exchange filters. Close the top. 1E4C-AB00 Filter 1B4C-407P 1E4C-E-MMA01-A11-00 Page 1-68...

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