Section 2 - Troubleshooting Information; Dead Unit/Low Battery Voltage; Test 1; Check Battery - Briggs & Stratton 040213 Service And Troubleshooting Manual

15000 watt home generator system
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Service & Troubleshooting Guide - Home Generator System - Models 040213 and 040234 (15kW)

Section 2 - Troubleshooting Information

SECTION 2 - TROUBLESHOOTING INFORMATION
(FC_1)

DEAD UNIT/LOW BATTERY VOLTAGE:

See "SCHEMATIC - MODELS 040213 & 040234 -
GENERATOR" on page 66
A unit with a completely depleted starting battery will not
be capable of powering the digital display or the remote
LED. If the generator cannot start because the battery
output power is below that needed to crank the engine,
the digital display will show
NOTE
: If so equipped, the CMA will
simultaneously signal the remote LED to blink in
a sequence of one and display "Low Battery
Voltage" on the Statstation
The causes for either of these problems may be a failed
battery, a parasitic drain on the battery or a failed trickle
charger. The circuit functions and test/repair procedures
for these three conditions are outlined below.
The trickle charge circuit is a float charger type and is
designed to maintain the voltage of the battery. When
UTILITY voltage is present and the unit is switched to the
or
position, the trickle charge circuit in the
AUTO
OFF
CMA will maintain the voltage of a fully charged battery.
The trickle charger may take as long as three days to
fully charge a dead battery.
240VAC UTILITY is delivered from the fuses in the
transfer switch to the 2-pin connector mounted directly to
the CMA board. The CMA uses internal circuits to rectify
this UTILITY voltage to 12VDC. This is then delivered to
the (+) battery post through the 15 Amp fuse via
.
Wire #13
for circuit details.
.
FC_1
screen as well.
Pin #1,

Test 1

Check Battery:

1. Switch the SYSTEM switch to
2. Remove 15 Amp fuse.
3. Disconnect battery cables, (-) negative first.
4. Using the approved procedure for your battery
tester, check the battery state-of-charge.
• When charging battery, set charger at 2 Amps
until full charge is indicated.
CAUTION
: Do not exceed the 2 Amp charge rate.
If battery replacement is required:
• The replacement battery must be the same
12VDC, AGM type, 33 Amp-Hour Battery.
CAUTION
: Do not replace with liquid electrolyte
(lead-acid) type battery.
5. Connect the battery cables, (+) positive first.
6. Reinstall the 15 Amp fuse.
7. Set SYSTEM switch to
Push and hold
MANUAL OVER-RIDE
Test 2

Check DC Amperage at Battery:

Follow the recommendations of your meter's instruction
manual.
1. Install DC Amp meter between Positive (+) battery
terminal and Positive (+) battery cable
NOTE
: Depending on the state of charge of a
battery, a slight (+) current flow indicates that the
charging system is working.
If a (+) current flow is detected:
• The trickle charge system is functioning.
2. Reconnect the positive (+) battery cable.
3. Reset the fault code detection system
"Resetting The Fault Code Detection System" on
page
20).
4. Set SYSTEM switch to
push and hold
MANUAL OVER-RIDE
If a (-) negative or zero current flow is detected:
• Proceed to test 3.
.
OFF
AUTO.
to start unit.
.
(Wire #13)
(See
AUTO
to start unit.
Page 23
2

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040234

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