Craftsman 113.241591 Owner's Manual
Craftsman 113.241591 Owner's Manual

Craftsman 113.241591 Owner's Manual

Deluxe io-inch flex drive table saw

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owners
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MODEL NO.
113.241591
SAW WITH
LEGS
TWO CAST
IRON
TABLE
EXTENSIONS
MOTOR
AND
HOLD
DOWN
CLAMP
Serial
Number
Model
and serial
number
may be found
at the rear of the base.
You should record
both
model
and serial number
in a safe place for
future
use.
CAUTION:
READ
ALL
INSTRUCTIONS
CAREFULLY
L
#
DELUXE
IO-INCH
FLEX DRIVE
TABLE
SAW
. assembly
. operating
= repair
parts
Sold by SEARS,
ROEBUCK
AND
CO.,
Chicago,
IL. 60684
U.S.A.
PriP,_:ed _n U_
Part No. 62965

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Summary of Contents for Craftsman 113.241591

  • Page 1 You should record both model and serial number in a safe place for future use. CAUTION: READ INSTRUCTIONS CAREFULLY Sold by SEARS, ROEBUCK Part No. 62965 DELUXE FLEX DRIVE . assembly . operating = repair parts CO., Chicago, IO-INCH TABLE IL.
  • Page 2: For Power Tools

    FULL ONE YEAR WARRANTY If within one year from the date of purchase, this Craftsman material or workmanship, Sears will repair it, flee of charge. WARRANTY SERVICE IS AVAILABLE SERVICE CENTER/DEPARTMENT This warranty applies only while this product This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
  • Page 3: For Table Saws

    SEE PAGE 30. 4, MAINTENANCE... SEE PAGE 38. 5. STABILITY OF SAW if there is any tendency for the saw to tip over or move during certain cutting operations cutting extremely large heavy panels or long heavy boards, the saw should bebolted If you attach any kind of table extensions 24"...
  • Page 4 _)osstble for the operation being when ripping, f0 r which the saw is designed, since under these conditions the spreader ts nearest the blade 14. Adjust table inserts flush with the table top. NEVER operate the saw unless the proper insert hard is installed.
  • Page 5: Motor Specifications

    If power cord is worn or cut, or damaged in any way, have it replaced immediately. If your saw is for use on less than 150 volts it has a plug that looks like below. 3-PRONG PLUG...
  • Page 6: Table Of Contents

    Installing Blade Guard Aligning Spreader Adjusting Miter Gauge Assembling Hold-Down Plugging in the Motor GETTING TO KNOW YOUR SAW On-Off Switch UNPACKING TOOLS NEEDED ;_"_-J_-_ Hammer Mlere CombP"Uon Sq-are ... • ..rt Separate al parts from packing mat...
  • Page 7: List Of Loose Parts

    item Part Name Blade Guard and Spreader Rip Fence ... Owners Manual Miter Gauge ... Rod, Separation (Fence) Leg ... Stiffener, End ... Stiffener, Side Handwheel Extension, 12 x 27 ... Motor ... Motor Mount Shaft, Flexible Rip Fence Guide Bar with Rip Scale ... Rip Fence Guide Bar, Rear ...
  • Page 8 Item Part Name Loose Parts Bag No. 62951 ... (Containing the Following Items): Nut, Weld Clamp Spreader ... Bracket, _;preader ... Lockwasher, External 1/4 ... Lockwasher, External #10 ... Lockwasher, External 5/16 ... Wrench, Hex "L" 3/32 Wrench, Hex "L" 1/8 Wrench, Hex "L"...
  • Page 9: Assembly

    4 Lockwashers, 5/16 in. External Type (approx, dia. of hole, 5/16 in.) 8 Flat Washers, (dia. of hole 11/32 in.) 2. Place saw on legs so that holes in bottom of saw line up with holes in top of legs. 3, install...
  • Page 10: Installing Handwheels

    Blade cannot be more than 2 inches above the table top when tilting the sawblade to make bevel cuts or adjustments, Lower blade to 2 inches or closer to the table top to tilt the saw, Failure to do this may result in damage to your saw. INSTALLING...
  • Page 11: Heeling Adjustment Of Parallelism

    NOTE; Rear screws can be reached through of saw. Use a 9/16-in. wrench. support bearing screws insert open end wrench through opening in front of base by the tilt clamp screw..therefore...
  • Page 12: Blade Tilt, Or Squareness Of Blade To Table

    START, TURN SWITCH "0 FF" AND REMOVE PLUG FROM POWER SOURCE OUTLET, 1. Blade should be all'the way UP. 2. Place the square against blade. Make sure square is nottouching the TIP of one of the saw TEETH 3. Turn tilt-lock handle CLOCKWISE) to loosen the tilt clamp screw.
  • Page 13 C. Reinstall Elevation Handwheel. NOTE: Lower sawblade elevation sawblade. Failu re to do this may result your saw. 1. Lower the blade to about inches table. 2. Turn tilt handwheel counterclockwise to a 45 ° bevel. 3. Raise blade elevation to maximum 4.
  • Page 14: Tilt Mechanism

    D. Plug the cord into a properly (See "Motor Specifications Requirements" Section.) Notice shaft. COUNTERCLOCKWISE, assembly, Contact your nearest Sears Store or Service Center. E. Remove plug from outlet. to the table top COUNTER-- DIAMETER FROM 5/8 INCH or on the grounded outlet...
  • Page 15: Mounting The Flexible Shaft

    5. Fromamongthe looseparts,find thefollowing hardware: 4 Carriage Bolts,5/16- 18×3/4 in, long 4 Flatwashers 1 7/64 x 3/4x 1/16 4 Hex.Nuts,5/16- 18(approx, d ia.of ho_e 5/16 in.) 4 Lockwashers. 5/16in. External T ype (approx. a lia.of hole5/t6 n.) 6. #lacemotoron MOTOR MOUNT... insertbolts through holesin MOUNTthen t hrough themotor.
  • Page 16 5. Remove the plasticcovers fromthe endsof the SHAFTHOUSING. 6. Push the saw arbor end of the flexible shaft out SHAFT HOUSING approximately 1 inch above the end of the SMALL FERRULE. 7. Insert the flexible shaft assembly opening in the side of the saw base. Line up the...
  • Page 17 LARGE FERRULE on the SHAFT HOUSING. Bottom bracket contact and support LARG E FERRULE. Tighten nuts that hold the shaft b rackets to the saw base. 13. Assemble two 1/4-20 x 1 in. Hex Head Screws, External Lockwashers, and !/4-20 clamp upper and lower brackets not tighten.
  • Page 18 MOTOR CONNECTOR located Inside of LARGE FERRULE), to prevent the MOTOR CONNECTOR from contacting the LARGE FERRULE. 15. Carefully turn saw blade by hand to make sure MOTOR CONNECTOR does FERRULE.-If they are .in contact, noise and cause resistance to rotation, 16.
  • Page 19: Mounting Switch

    1 Fence Guide Bar Rod 2. Lay guide bars on saw table, NOTE: The various holes in the bar allows them to be positioned on this saw and also makes them adaptable to other models. 3. Insert a 1-3/4 inch long screw through the THIRD hole IN THE FRONT BAR as illustrated •..
  • Page 20 5. Turn front bar end for end and insert through holes in middle and on right sides front of saw table as illustrated Iockwashers and nuts. DON'T SCREW ON ALL THE WAY. just get them started on the screws. 6. Insert 1 in.
  • Page 21: Aligning Rip Fence

    12. Raise blade all the way up. 13. Carefully move fence against blade. 14. Move front bar until "0" mark on rip scale is approximately in line with indicator. 15. Move FRONT upwards approximately 1/32 in. above table.., screw at left end of bar. NOTE: Fold a piece of newspaper thicknesses and place between...
  • Page 22: Rip Fence

    For very close adjustments, grasp the guide bar with both hands and move the fence with your thumbs. Place fence on saw but DO NOT LOCK IT. Move the REAR END of the fence slightly to the rig ht or left . . . when you release it, the fence should "spring"...
  • Page 23 3, The fence must be PARALLEL sawblade and miter Gauge grooves fence until it is along side of groove. LOCK IT. It sPiou/d be parallel to groove, If it rs not; A. Loosen the two "Hex Head Screws." B. Hold fence head tightly against bar.. of fence so that it is parallel with groove.
  • Page 24 6, Finger tighten ONLY THE HEX 7. Lay a piece of flat straight wood and a square on saw table and rotatethe SPREADER until the bracket is aligned with square. "OFF" OUTLET. WAY UP behind...
  • Page 25 5, MAKE SURE THE HEX NUTS UNDERNEATH ARE LOOSE, 6. Hold the spreader tightly against the wood and make sure the wood is against the saw blade. TIGHTEN THE HEX NUTS. This will align the spreader in the middle of the cut (KERF) made by sawblade.
  • Page 26 4. If the head is not square with the bar, adjustments are required. A. Loosen the "knob" (1) and the "two screws" (2). B. Position the HEAD square with the BAR using a combination square. C. PUSH the STOP PIN into the slot in the head at "0"...
  • Page 27 Never leave the saw while the power is "ON". B. TO turn saw OFF. . PUSH lever in. Never leave the saw until the cutting tool has come to a complete stop, C. TO lock switch in OFF position.., IN with one hand...
  • Page 28: Bladeguard

    If necessary, the miter gauge head can then be on the saw swiveled locked. (See Slots are provided in the miter gauge for...
  • Page 29: Exacti-Cut

    To replace insert. Place insert into insert opening in table and push toward rear of saw to engage spring clip and until keyslot in insert will drop over screw. Do not tighten screw to the point where it will deflect the insert.
  • Page 30: Gauge

    BASIC SAW WORK HELPERS Before cutting" any wood. on,,your saw, study all of the "Basic Saw Operations. Notice that in order to make some of the cuts, it is necessary to use certain devices "Work like the Push Stick, the Push Block and the Auxiliary Fence/Work Support, which you can make yourself.
  • Page 31: Crosscutting

    CROSSCUTTING CROSSCUTTING is known as cutting wood across the grain, at 90 ° , or square with both the edge and the flat side of the wood. This is done with miter gauge set at "0". graduations on the miter gauge accuracy for average woodworking.
  • Page 32: Miter Cutting

    . . . other than 90° with the flat side of the wood NOTE: Anytime saw blade has been elevated to 2- 5/8 inches or higher above the table, it will be necessary...
  • Page 33: Fence

    RUNNING. THIS COULI ENDANGER KICKBACK. and HOLD it _ .. Turn the saw OFF. After the blade has stoppe turning, lift the guard and remove the piece. guard may blade exposun Stand to either side of th,...
  • Page 34 When "Wl DTH OF RIP" is 6 in. and Wi DER RIGHT Hand to feed the workpiece until the table. Use LEFT hand ONLY to guide the .work not FEED the workp ece with the left When "WIDTH OF RIP" is 2 in, to 6 in. wide PUSH STICK tc feed the work.
  • Page 35 Feed the workpie'ce by hand along the AUXILIARY FENCE until the end is approx. 1 in. past the front edge of the table. Continue to feed using the PUSH BLOCK. Hold the workpiece in position and install the PUSH BLOCK by sliding it on top of the AUXILIARY FENCE/WORK...
  • Page 36: Rabbeting

    RESAWING RESAWING is known as ripping a piece of wood through its thickness. Do not attempt to resaw BOWED or WARPED material. NOTE: To RESAWa piece of wood wider than 3-3/8 in... necessary to remove the blade guard ... and use the AUXILIARY FENCE/WORK SUPPORT.
  • Page 37: Dadoing

    Dado Head Recommended Accessories in this manual. The arbor on the saw, is only long enough so that the widest cut that can be made is 13/16" wide. It is not necessary to install the outside loose collar before screwing on the arbor nut.
  • Page 38: Motor

    Use a good grade of medium weight mineral oil, such asautomobileengine SAE 2(3. 3. If disassembly of the motor is necessary, it should be returned to your nearest Sears retail or mail- order store jn order prevent g ua rantee.
  • Page 39: Lubrication

    ;>umpthe lubrication to one end of the shaft over an extended period of operation. The frequency lubrication depenes on how the saw is used. When the saw operates continuously for long periods of time a lubrication schedule should be developed.
  • Page 40 -- MOTOR tools are particularly CAUSE 1. Have motor checked by qualified technician. Repair service is available at your nearest Sears store. overloaded with 1. Do not use other appliances same circuit when using the saw. REMEDY blade. Miter Gauge."...
  • Page 41: Trouble

    TROUBLE SHOOTING TROUBLE PROBABLE CAUSE 1. Low voltage will not Motor starts slowly or falls to come up trip relay. 2. Windings to full speed. or open. 3. Starting operating. 1. Motor overloaded. Motor overheats. 2. improper cooling. circulation through sawdust.
  • Page 42 REPAIR PARTS...
  • Page 43 € ¢b ..& < "O "Io I'-- _O...
  • Page 45 • CO Ec_ooo_ LoDO_'_.C__ OmZI_7_-J <€ ,< °P, €I. "E < 0,,I > _LU.___.___,--u_ _--_ _- _ c_ _'cc ._.-- _mNaa_ __,_ _ F-_ NNN E O-r-_ u) m...
  • Page 46 DELUXE 10 INCH TABLE 3 - RIP FENCE ASSEMBLY 62952 Part 62529 62531 62944 62533 15 "STD611005 162532 SAW MODEL NO. 113,241691 Description Lock, Rear Fence Roller, Rear Fence Rod, Fence Lock Spring, Head Alignment (Includes Key #18) *Lockwasher, External No.
  • Page 47 8-32 x 5/16 37857 Rod, Support * Standard Hardware Item - May be purc based locally. -PStock Item - May be secured through of most Sears Retail Stores or Catalog Order Houses DELUXE 10 iNCH TABLE SAW MODEL OF MITER GAUGE...
  • Page 48 Part " Description 60381 eOn/Off Power Outlet Complete 60375 Cord Molded 60380 Hous ng, Switch 60256 Key, Switch 60374 Switch, Locking 6 x 3/4 • Does Not Include Key No. 3 Order Separately If Required. SAW MODEL NO. 113o241591 60381...
  • Page 49 6 -- GUARD ASSEMBLY Part Description 62894 Guard, Assembly, 60297 Nut, Push Pin 1/4 x 1-I/2 62391 Support, Guard 62389 Guard, Saw 62390 Pin, 1/4 x 1-3/4 *Washer, 17/64 x 5/8 x 1/16 STD551025 62520 Spacer, Pawl 62879 Pawl 62861 Spreader,...
  • Page 50 PARTS LiST FOR CRAFTSMAN FIGURE _Key STD541031 *Nut Hex 5/16-18 DELUXE 10 iNCH TABLE SAW MODEL FIGURE 7 -- LEGS "Key 60314 62552 62554 STD551225 STD541025 62553 STD541250 803835 HARDWARE FOR ATTACHING STD523112 STD551031 STD551131 STD541031 r62752 TABLE EXTENSION NO, !33.241691...
  • Page 51 TABLE SAW MODEL NOTE: ANY ATTEMPT TO REPAIR THIS MOTOR MAY CREATE A HAZARD UNLESS REPAIR IS DONE BY QUALIFIED SERVICE TECHNICIAN. REPAIR SERVICE IS AVAILABLE AT YOUR NEAREST SEARS STORE, FIGURE 62963 MOTOR Part Description 60306 Screw, 8-32 x 3/8, Thread...
  • Page 52 FLEX DRIVE TABLE Now that you have purchased your need ever exist repair parts Sears Service Center and most Be sure to provide all pertinent facts when you cat] or visit. The model number of your 10-inch rear of the base.

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