DURKOPP ADLER 667 Premium Service Instructions Manual
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DURKOPP ADLER 667 Premium Service Instructions Manual

DURKOPP ADLER 667 Premium Service Instructions Manual

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  • Page 1 667 PREMIUM Service Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2018...

  • Page 3: Table Of Contents

    Aligning the needle bar linkage in the sewing direction .... 43 Position of the hook and needle ........... 44 Setting the hook side clearance..........44 Setting the loop stroke position..........46 Setting the needle bar height............ 48 Sewing feet................50 Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 4 14.6.13 Setting the Seam center guide (Center Guide) parameter... 85 14.6.14 Setting the Puller (Puller) parameter........85 14.6.15 Setting the Edge guide (EdgeGuide) parameter ..... 87 14.6.16 Setting the Material thickness detection (FabricThickness) parameter..........87 Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 5 15.3.2 Draining the water condensation ..........125 15.3.3 Cleaning the filter element ............126 15.4 Checking the toothed belt ............127 15.5 Parts list .................. 127 Decommissioning..............129 Disposal................. 131 Troubleshooting ..............133 Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 6 Customer Service ..............133 18.2 Errors in sewing process ............134 18.3 Software messages ..............136 18.4 Error in the software ............... 141 18.5 Testing the function of the buttons.......... 142 Technical data............... 145 Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 7: About These Instructions

    Steps to be performed when operating the machine (sewing and equipping) Steps to be performed for service, maintenance, and installation Steps to be performed via the software control panel Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 8 Safety ( p. 9). If no other clear location information is used in a figure, indications of right Location information or left are always from the user's point of view. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 9: Other Documents

    Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 10 About these instructions Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 11: Safety

    • set up the machine • perform maintenance work and repairs • perform work on electrical equipment Only authorized persons may work on the machine and must first have understood these instructions. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 12: Signal Words And Symbols Used In Warnings

    If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result The following symbols indicate the type of danger to personnel: Symbols Symbol Type of danger General Electric shock Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 13 Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 14 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in property damage if ignored. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 15: Working Basis

    3. Cut off any overlapping cable ties. NOTICE Property damage may occur! Excess cables can impair the functioning of moving machine parts. This impairs the sewing function and can result in damage. Lay excess cable as described above. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 16: Calling Up The Service Routine

    Equal Stroke (setting an even sewing foot stroke) Stroke Feed Move (setting the feeding foot feed movement) 5. Confirm with OK.  The display shows all the values set in the selected service routine. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 17 Fig. 4: Calling up the service routine (4) Stroke Stroke Equal Lower Foot - Press OK! 10. Press the OK button.  You are now in the service menu again. 11. To exit the menu, press the ESC button. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 18: Removing The Covers

    This chapter describes how to remove and then refit the individual covers. The text for each type of setting work then specifies only the cover that needs to be removed at that particular time. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 19: Access To The Underside Of The Machine

    1. Tilt the machine head as far as it will go.  The lever (1) engages, holding the machine in position. Erecting the machine head To erect the machine head: 1. Loosen the lever (1). 2. Erect the machine head. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 20: Removing And Placing The Arm Cover

    To remove the arm cover: 1. Loosen the screws (2). 2. Remove the arm cover (1). Placing the arm cover To place the arm cover: 1. Place the arm cover (1). 2. Tighten the screws (2). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 21: Removing And Placing The Head Cover

    To remove the head cover: 1. Loosen the screws (2). 2. Remove the head cover (1). Placing the head cover To place the head cover: 1. Place the head cover (1). 2. Tighten the screws (2). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 22: Removing And Placing The Valve Cover

    To remove the valve cover: 1. Loosen the screws (2). 2. Remove the valve cover (1). Placing the valve cover To place the valve cover: 1. Place the valve cover (1). 2. Tighten the screws (2). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 23: Disassembling And Assembling The Throat Plate

    1. Execute the service routine Feed Dog > Assemble ( p. 14).  The software is used to define the necessary presettings on the machine. 2. Insert the throat plate (2). 3. Tighten the screws (1). 4. Finish the service routine. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 24: Disassembling And Assembling The Feed Dog

    To assemble the feed dog: 1. Place the feed dog (1) onto the feed dog carrier (2). 2. Tighten the screws (3). 3. Erect the machine head. 4. Finish the service routine. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 25: Removing The Oil Pan

    ② (1) - Oil pan (2) - Screws To remove the oil pan: 1. Tilt the machine head ( p. 17). 2. Loosen the screws (2). 3. Remove the oil pan (1). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 26: Flats On Shafts

    For some settings, the machine must be locked in place. To do this, the locking peg from the accessory pack is inserted into a slot on the arm shaft crank, blocking the arm shaft. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 27 (1) or (2). Removing the lock To remove the lock: 1. Pull the locking peg (3) out of arresting groove (1) or (2). 2. Insert the plug into the locking opening (4). Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 28 Working basis Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 29: Positioning The Arm Shaft

    4. Push the arm shaft (3) to the right as far as it will go and flush with the machine casting. 5. Tighten the threaded pins (1) on the arm shaft crank (3). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 30: Positioning The Toothed Belt Wheels

    (3) - Winder wheel (position in machines with normal lengths) Proper setting The 2 threaded pins (2) for the upper toothed belt wheel (1) are seated flush on the arm shaft (5). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 31: Positioning The Lower Toothed Belt Wheel

    (2) or slipping off. To position the lower toothed belt wheel: 1. Tilt the machine head ( p. 17). 2. Remove the oil pan ( p. 23). 3. Loosen the threaded pins (4). Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 32 5. Move the lower toothed belt wheel (3) sufficiently far to the side so that the toothed belt (1) makes contact with the retaining ring (2) without being pushed away. 6. Tighten the threaded pins (4). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 33: Setting The Mechanical Stitch Adjustment

    (3) - Screw To set the stitch regulator gear: 1. Switch off the machine. 2. Remove the oil pan ( p. 23). 3. Remove the tension spring (5). 4. Loosen the screw (3). Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 34  Next, pull the lever with the plastic track (10) through the spring of the stitch regulator gear and into the stop of the control cam (9). 11. Check whether the plates (2) are still parallel; if not, repeat the setting. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 35: Setting The Eccentric For The Forward And Backward Stitches

    3. If it is not already in its home position, move the eccentric (2) to the home position. 4. Re-tighten the threaded pin (1). 5. Use the software to perform the fine adjustment ( p. 107). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 36: Setting The Feed Dog

    Information For minimal deviations, it suffices to move the feed dog on the carrier ( p. 35). Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 37 (1) can be screwed on straight. 4. Tighten the screws (3).  If this is not sufficient, move the entire feed dog carrier on the sliding shaft ( p. 36). 5. Finish the service routine. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 38: Moving The Feed Dog Carrier

    9. The stroke eccentric (4) and the slot of the lever (3) must be in a line. 10. Move the feed dog carrier in the sewing direction such that the feed dog is exactly in the center of the throat plate cutout. 11. Tighten the threaded pin (7). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 39: Setting The Feed Dog Movement

     The software is used to define the necessary presettings on the machine. 2. Lock the machine in place at position 1 ( p. 24). 3. Tilt the machine head ( p. 17). 4. Remove the oil pan ( p. 23). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 40: Setting The Feed Dog Height At Top Dead Center

     The software is used to define the necessary presettings on the machine. 2. Turn the handwheel until the feed dog is at its highest position. 3. Tilt the machine head ( p. 17). 4. Remove the oil pan ( p. 23). Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 41 7. Move the eccentric bolt (1) to the left such that the feed dog has no play in relation to the lever (3). 8. Tighten the threaded pins (2). 9. Finish the service routine. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 42: Setting The Feed Dog Stroke Movement

    6. Turn the stroke eccentric (3) such that the slot (4) is in a line with the slot of the lever (1). 7. Tighten the threaded pins (2). 8. Finish the service routine. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 43: Aligning The Needle Bar Linkage

    To align the needle bar linkage sideways: 1. Execute the service routine Needle Hook > Needlebar ( p. 14).  The software is used to define the necessary presettings on the machine. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 44 13. Tighten both threaded pins (5) on the arm shaft crank (7). 14. Finish the service routine. Order Then, check the following settings: • Distance between hook and needle ( p. 44) • Loop stroke position ( p. 46) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 45: Aligning The Needle Bar Linkage In The Sewing Direction

    8. Tighten the threaded pins (2). 9. Tighten the screw (1). 10. Finish the service routine. Order Then, check the following settings: • Loop stroke position ( p. 46) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 46: Position Of The Hook And Needle

     The software is used to define the necessary presettings on the machine. 2. Tilt the machine head ( p. 17). 3. Disassemble the throat plate ( p. 21). 4. Disassemble the feed dog ( p. 22). Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 47 The hook tip (3) must not touch the needle. 9. Tighten the threaded pins (2). 10. Remove the lock. 11. Assemble the feed dog ( p. 22). 12. Assemble the throat plate ( p. 21). 13. Finish the service routine. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 48: Setting The Loop Stroke Position

    2. Tilt the machine head ( p. 17). 3. Remove the oil pan ( p. 23). 4. Disassemble the throat plate ( p. 21). 5. Disassemble the feed dog ( p. 22). Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 49 9. Tighten the threaded pins (2). 10. Remove the lock. 11. Finish the service routine. Order Then, check the following settings: • Timing of cutting by the thread cutter ( p. 63) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 50: Setting The Needle Bar Height

    1. Execute the service routine Needle Hook > Needlebar ( p. 14).  The software is used to define the necessary presettings on the machine. 2. Remove the head cover ( p. 19). Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 51 When doing so, take care not to twist the needle to the side. The groove (4) must face toward the hook. 5. Tighten the screw (2) for the needle bar (1). 6. Finish the service routine. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 52: Sewing Feet

    5. Place the plates in the gear (5) in zero position and tighten the roller lever with screw (3). 6. Set the threaded pin (6) against the roller lever in the gear's zero position. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 53: Setting An Even Sewing Foot Stroke

    5. Tighten the screw (3). 6. Check whether the presser foot (1) and the feeding foot (2) are raised to the same height. If not, correct the setting. 7. Finish the service routine. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 54: Setting The Stroke Movement For The Feeding Foot

    1. Execute the service routine Stroke > Feed Move ( p. 14).  The software is used to define the necessary presettings on the machine. 2. Remove the arm cover ( p. 18). Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 55 95° position. Important Ensure not to move the stroke eccentric (5) laterally on the axle. 5. Tighten the threaded pins (4). 6. Finish the service routine. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 56: Setting The Sewing Foot Pressure And Sewing Foot Lift

    6. Loosen the screw (2). 7. Turn the control cam (1) to the position indicated above. 8. Peg it in place with the cylinder pin (3). 9. Tighten the screw (2). 10. Assemble the spring (5). Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 57 Proper setting The distance between the raised sewing feet and the throat plate is preset to 20 mm on delivery. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 58: Setting The Needle Thread Tension

    (2) - Needle thread regulator 1. Turn the handwheel and observe the cycle of the needle thread around the hook. 2. Loosen the screw (1). 3. Move the needle thread regulator (2) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 59: Setting The Thread Tension Spring

    3. Turn the tension disk (3) to set the spring tension. • Greater spring tension: turn counterclockwise • Lower spring tension: turn clockwise Important Do not twist the stop collar in doing so. 4. Tighten the screw (4). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 60: Electronic Needle Thread Tension

    The electronic needle thread tension is calibrated in the factory and cannot be changed. If you have any inquiries about the electronic needle thread tension, please consult Customer Service ( p. 133). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 61: Winder

    The winding process will stop automatically when the required filling quantity of the bobbin is reached. To set the winder: 1. Remove the arm cover ( p. 18). Removing the winder 2. Loosen the screws (1). 3. Remove the winder. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 62 (5) - Thread-pulling knife (9) - Locking disk (6) - Winder spindle (10) - Winder wheel (7) - Right-hand screw hole FIg. 44: Setting the winder (3) ⑪ (11) - Marking for XXL hook Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 63 (8) has engaged in the locking disk. 15. Set the switch cam (14) such that the winder lever (3) has no axial play. 16. Tighten the threaded pin (13). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 64: Setting The Hook Thread Guide

    2. Turn the hook thread guide (2): • To the front: The hook thread will be wound on further to the front • To the rear: The hook thread will be wound on further to the rear Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 65: Thread Cutter

    The control cam (2) makes contact with the hook pinion (1). The first screw (3) in the hook's direction of rotation must be located on the flat of the shaft. This defines the timing of the knife movement. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 66: Setting The Armature Of The Thread Cutter Magnet

    2. Check the distance between the roller (3) and the control cam (4) using a feeler gage. To set the armature of the thread cutter magnet: 3. Turn the nut (6) on the armature (5). 4. Check the setting and correct it if necessary. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 67: Setting The Position Of The Thread-Pulling Knife

    To set the position of the thread-pulling knife: 1. Turn the handwheel until the thread lever is positioned slightly beyond its highest point. 2. Loosen the screw (7). 3. Set the thread-pulling knife (3). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 68: Setting The Cutting Pressure

    FIg. 52: Setting the cutting pressure (1) ① ② (1) - Screw (2) - Thread-pulling knife FIg. 53: Setting the cutting pressure (2) ③ ④ ⑤ (3) - Block (5) - Control cam (4) - Roller Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 69 5. Check whether the threads have been cleanly cut. To set the cutting pressure: 1. Turn the screw (1). • greater cutting pressure: turn clockwise • lower cutting pressure: turn counterclockwise 2. Check the setting and correct it if necessary. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 70 Thread cutter Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 71: Programming

    Machine config.  p. 89 User configuration User config.  p. 102 Service Service  p. 109 Counter Counter  p. 109 Reset data Reset  p. 110 Data transfer Data transfer Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 72: Lock Technician Level (Lock Techn.) Submenu

    The settings for a parameter can be changed directly here. To change the parameters: 1. Select the menu item Service > ParameterCall. 2. Press the OK button to confirm the selection.  A window appears where the parameter can be selected: Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 73 This value ► may vary, depending on the parameter. It may be a mode or a window with an action selection. 7. Enter parameter value and confirm by pressing OK. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 74: Default Program Submenu

    To set the stitch length parameter: 1. Select the Stitchlen. parameter. 2. Press the OK button to confirm the selection. 3. Enter the desired value. 4. Press the OK button to confirm the value. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 75: Setting The Foot Pressure (Foot Press.) Parameter

    1. Select the Foot Stroke parameter. 2. Press the OK button to confirm the selection. 3. Enter the desired value (0.5 – 9.0). 4. Press the OK button to confirm the value. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 76: Setting The Start Bartack (Start Tack) Parameter

    Up – the daily pieces counter counts upward Down – the daily pieces counter counts downward Enter the value to which the daily pieces counter should return when it Reset is reset (value range -999 - 999). Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 77: Machine Config. Submenu

    Correcting effects of high speed Speed Corr  p. 88 Light barrier LightBarrier  p. 89 Segment length Mode Seg.Size  p. 89 Threading mode Threading  p. 89 Operation lock MachineBlockage Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 78: Setting The Thread Cutter (Thread Trim) Parameter

    (visually) as small as possible. (Value range 00 – 99) St.Length Stitch length of the short stitches, generally between 01.0 – 01.5 [mm]. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 79: Setting The Thread Clamp (Thread Clamp) Parameter

    On/Off Foot Angle Position for lifting/lowering the sewing feet, to release a thread jammed underneath. (Value range 000 – 359) Height Lifting height of the sewing feet. (Value range 01.0 – 12.0) Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 80 Exhaust removal of the cut-off remaining thread. On° – Position for the start of exhaust removal (value range 000 – 359) Off – Duration of the exhaust removal (value range 00000 – 99999 [ms]) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 81: Setting The Speed (Speed) Parameter

    Value range (000 – 359) Holding position of the needle outside of the material. StopTop° Value range (000 – 359) Stop position after thread cutting (reversal position). StopIdle° Value range (000 – 359) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 82: Setting The Sewing Foot (Foot) Parameter

    Without a thread cutter, this menu item should be set to a very low value. (Value range 0.1 – 7.5 [s]) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 83: Setting The Sewing Foot Stroke (Stroke) Parameter

    Sewing foot stroke at which the speed reduction is initiated. (Value range 00.0 – 09.0) Max Stroke Sewing foot stroke at which the reduced speed is reached. (Value range 00.0 – 09.0) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 84: Setting The Stitch Length (Stitchlen.) Parameter

    Menu item Setting options Bobbin Monit Activation of the bobbin rotation monitor 0 = PCB 9850 867003 1 = CAN version (right bobbin) Enlacement check (Value range: On/Off) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 85: Setting The Motor Holding Force (Holding Force) Parameter

    Hold Pos. Position control; position is checked and resets itself Holding current of the motor Max.Current (Value range 00 – 50) Response time for the continuous current Response (Value range 000 – 100) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 86: Setting The Pedal (Pedal) Parameter

    (Value range 0000 – 6000 [rpm]) Needle cooling is activated when the edge cutter is also activated. EdgeTrimmer t After Sew Lag time, after which the needle cooling is deactivated. (Value range 00.0 – 10.0 [ms]) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 87: Setting The Seam Center Guide (Center Guide) Parameter

    When the second stroke height is activated, the puller is automatically RaiseOnHP raised. (Value range: On/Off) Lowering of the roller after seam beginning; depends on stitch length Delay and application. (Value range 000.0 – 999.9 [mm]) Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 88 0 = right 1 = left 0 = non-regulated (controlled operation) ClosedLoop 1 = regulated Settings of the lower puller roller - identical to the settings of the upper Bottom puller roller. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 89: Setting The Edge Guide (Edgeguide) Parameter

    PressureComp With extremely thick material, the foot pressure increases above the standard set value due to the material thickness. To a certain extent, the machine can compensate itself for the influence of thick material. (Value range: On/Off) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 90: Setting The Correction Of Effects Of High Speed (Speed Corr.) Parameter

    This setting is relevant only the material end detection is activated Automatic on the Operator level. The pedal starts a program, which runs automatically. The pedal starts a program; the user determines the speed through the end of the program. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 91: Setting The Segment Length (Mode Seg.size) Parameter

    Explanation Reference  p. 90 Language selection Language  p. 90 Parameter view ParameterView  p. 91 Configuration of the inputs Input Config  p. 93 Configuration of the outputs Output Config Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 92: Setting The Language Selection (Language) Parameter

    The display of the parameter numbers can be activated or deactivated. When activated, the parameter numbers appear on the display on the left next to the menu items. Fig. 56: Example ParameterView inactive On/Off..Speed Start Trim° 125 ° Stop Trim° Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 93: Setting The Input Configuration (Input Config) Parameter

    Operation lock input X120B.2 (input on the circuit board) DB3000 IN (X23) X120B.15 (input on the circuit board) Light barrier (X21) (optional) X100B.4 Additional button S1 (optional) X120B.16 Additional button S2 (optional) X120B.4 Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 94 Additional fullness Tension tape Puller Operation lock when contact is closed (N.C.) Operation lock in the seam (stop after bartack or thread cutter (N.C.)) On - stored Stored Off - not stored Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 95: Setting The Output Configuration (Output Config) Parameter

    Puller/seam center guide Sewing foot lift signal Puller Puller pressure Bartack Bartack process Thread cutter In the seam Segment Output 1 Segment Output 2 Segment Output 3 Segment Output 4 Segment Output 5 Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 96: Setting The Additional Inputs/Outputs (Add I/O) Parameter

    See below for wiring examples of the additional inputs/outputs. Fig. 58: Connection of the additional inputs/outputs PIN1 X83T PIN1 X83B Important Maximum output current 100 mA - for X83T.9, X83T.10, X83T.11, and X83T.12, maximum output current 2 A. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 97 (GND) 19 8 (Umag) (Umag) 21 9 (OUT9) (OUT10) 22 10 (OUT11) (OUT12) 23 11 (OUT13) (OUT14) 24 12 (OUT15) (OUT16) 25 13 (GND) Fig. 61: Example of adapter for PLC and DACcomfort Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 98 Programming Fig. 62: Connecting adapter to DACcomfort Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 99: Setting The Barcode Scanner (Scanner) Parameter

    If the user sews half stitches or full stitches manually, they can also be counted, if required. To do so, this function must be active. The electronic handwheel is not affected by this setting. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 100: Setting The Programs (Programs) Parameter

    (Value range: On/Off) Pedal Abort Abort a program by pressing the pedal in Position -2 twice. (Value range: On/Off) 14.7.10 Setting the Electronic handwheel (Jog-Dial) parameter The electronic handwheel can be activated or deactivated. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 101: Setting The Access Rights (Lock) Parameter

    (Value range R/W, OFF, R/O) Restriction of access to the foot pressure Foot Press. (Value range R/W, OFF, R/O) Restriction of access to the sewing foot stroke Foot Stroke (Value range R/W, OFF, R/O) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 102: Setting The Qondac (Qondac) Parameter

    None of the param- eters that may have been selected for the info screen are displayed. Symbol Meaning Start bartack (off/single/double) End bartack (off/single/double) Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 103: Setting The Contrast (Contrast) Parameter

    To set the parameter: 1. Select the Brightness parameter. 2. Press the OK button to confirm the selection. 3. Enter the desired value (000 – 255). 4. Press the OK button to confirm the value. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 104: Service Submenu

    Test of the outputs according to the wiring diagram. To test the outputs: / 1. Select the desired output with the buttons. Fig. 63: Test Output subitem Value Output ON(1) 2. Press the OK button to activate/deactivate the selected output. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 105 Value ON(1) 2. Confirm the selected element (e.g. button, knee button, etc.). 3. Observe the display on the control panel.  If the element is functional, the display switches between under Value Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 106 Fig. 67: Test Sew. Motor subitem Sewing Motor Speed 3. Press the OK button to confirm the input.  The sewing motor runs at the entered speed. 4. To end, press the OK or ESC button. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 107 There is no specific procedure for testing the stepper motor encoders. The encoders are tested along with the stepper motors. If the result for the stepper motors is OK, the encoders will be functional as well. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 108: Setting The Service Routine (Adjustments) Parameter

    Mat.Thickness  p. 108 Calibration of the stitch adjustment lever (optional Man.St.Len. equipment) Calibration of the edge guide (optional equipment)  p. 108 EdgeGuide  p. 109 Calibration of the pedal Pedal Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 109 Select a program that has a bartack. Perform the test on paper again. The stitches should run neatly into each other; if this is not the case, calibrate again. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 110 4. Measure the distance between the needle and the edge guide. 5. Enter the value with the ▲/▼ buttons. 6. Press the OK button to confirm the input.  The calibration of the edge guide is complete. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 111: Displaying The Error List (Error Log) Parameter

    Property damage may occur! Data and settings of the machines may be irretrievably lost. Consider BEFORE the reset exactly which data need to be deleted. Access is possible only by entering the password 25483 again. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 112: Data Transfer Submenu

     p. 112 Only data Only Data  p. 113 Programs Programs  p. 115 Error list Error Log Important It is permitted only to use USB keys bought from Dürkopp Adler. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 113: Setting The All Data (All Data) Parameter

    All Data will lost 6. To cancel, press the ESC button; to continue, press the OK button.  The data transfer begins and a message appears, stating that the USB key must not be removed: Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 114: Setting The Only Data (Only Data) Parameter

    3. Press the OK button to confirm the selection. 4. Use the ▲/▼ buttons to choose between the options Load from USB or Store to USB. 5. Press the OK button to confirm.  The following warning message appears: Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 115: Setting The Programs (Programs) Parameter

    It is possible to transfer all or just specific programs to the USB key or the control. To transfer the programs: 1. Plug the USB key into the socket (1) on the control (2). Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 116 8. Repeat the selection for all the desired programs or select all programs at the same time (see next step). 9. Press the button; the selection Destination, Select All, ► Deselect All appears. ▲/▼ 10. Select the Select All option with the buttons. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 117: Saving The Error List (Error Log) Parameter

    All settings on the machine are retained. To load software via a USB key: 1. Switch off the machine at the main switch. 2. Plug the USB key into the socket (1) on the control (2). Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 118 Fig. 82: Performing a software update ④ ③ OP3000 V03.94 2014-11-27 2017-01-19 (3) – Firmware version (4) - Software version 4. Wait until the machine has started and is showing the Manual mode or Automatic mode. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 119 Programming 5. Remove the USB key from the control.  The software update is complete and the machine is ready to sew. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 120 Programming Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 121: Maintenance

    Checking the oil level  Check the hook lubrication Pneumatic system  Check the water level in the pressure controller  Cleaning the filter element Servicing specific components  Checking the toothed belt Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 122: Cleaning

    Fig. 83: Cleaning ④ ① ② ③ (1) - Area around the needle (3) - Area under the throat plate (2) - Hook (4) - Cutter on the winder Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 123: Lubricating

    For topping off the oil reservoir, use only lubricating oil DA 10 or oil of equivalent quality with the following specifications: • Viscosity at 40 °C: 10 mm²/s • Flash point: 150 °C Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 124: Lubricating The Machine Head

    1. Fill oil through the oil filler opening (1) up to the MAX marking (2). 2. Turn the machine off, then on again after refilling oil.  The red light will turn off. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 125: Checking The Hook Lubrication

    • Release less oil: turn clockwise Important The released amount of oil does not change until the operating time has run a few minutes. Sew for several minutes before you check the setting again. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 126: Servicing The Pneumatic System

    2. Turn the pressure controller until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise 3. Push the pressure controller (1) down. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 127: Draining The Water Condensation

    2. Place the collection tray under the drain screw (3). 3. Loosen the drain screw (3) completely. 4. Allow water to drain into the collection tray. 5. Tighten the drain screw (3). 6. Connect the machine to the compressed air supply. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 128: Cleaning The Filter Element

    6. Wash out the filter tray using benzine. 7. Tighten the filter element (1). 8. Tighten the water separator (2). 9. Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 129: Checking The Toothed Belt

    When pressed with a finger, the toothed belt must yield no more than 10 mm. 15.5 Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 130 Maintenance Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 131: Decommissioning

    5. Cover the control panel to protect it from soiling. 6. Cover the control to protect it from soiling. 7. Cover the entire machine if possible to protect it from contamination and damage. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 132 Decommissioning Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 133: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 134 Disposal Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 135: Troubleshooting

    Contact for repairs and issues with the machine: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 136: Errors In Sewing Process

    Check the assembly of the reel assembled incorrectly stand Thread tensions are too Check thread tensions tight Throat plate, hook or Have parts reworked by qualified spread have been specialists damaged by the needle Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 137 Needle thread and hook Check threading path thread have not been threaded correctly Needle breakage Needle thickness is Use recommended needle unsuitable for the sewing thickness material or the thread Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 138: Software Messages

    • If error is not corrected, check encoder 1012 Error Synchronizer fault • Replace the synchronizer 1054 Error Internal short circuit • Replace the control Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 139 • Software update • Check the machine class 2152 Error Stepper card X overcurrent • Check for stiff movement 2201 Error Stepper card Y reference run • Check reference sensor timeout (Foot lifting) Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 140 3011 Error U100 V short circuit • Disconnect the stepping motor plugs; if error persists, replace control 3012 Error U100 V (I²T) overload • One or more stepper motor defective Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 141 OP3000: DAC Unknown mes- • Check the connection of sage OP3000 • Replace OP3000 • Replace Control 4443 Warning OP3000: DAC Invalid checksum • Check the connection of OP3000 • Replace OP3000 • Replace Control Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 142 6360 Information No valid data on external EEprom • Software updater (internal data structures are not compatible with the external data storage device) 6361 Information No external EEprom connected • Connect machine ID Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 143: Error In The Software

    18.4 Error in the software In rare cases, it may happen that no more menus can be called up after an error message. Even restarting the machine does not eliminate this problem. Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 144: Testing The Function Of The Buttons

    If the button is not functional, then the box stays empty. 4. Press the ESC button to end.  If all the buttons are functional, the display shows the following status message: 5. Press the OK button. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 145 Troubleshooting If one or several buttons are not functional:  The display shows the status message Keys NOT OK! The control panel has to be replaced. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 146 Troubleshooting Service Instructions 667 PREMIUM - 03.0 - 01/2018...

  • Page 147: Technical Data

    3000 [min Speed on delivery 3000 [min Mains voltage 230 V Operating pressure [bar] (Compressed air only required in combination with optional additional equipment) Length [mm] Width [mm] Height [mm] Weight [kg] Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 148 999 different seam programs supporting a maximum of 30 individual seam sections each • Sequential mode for a maximum of 9 interlinked seam programs • Service button for service routines with the sewing motor switched off. Service Instructions 667 PREMIUM - 03.0 - 01/2018...
  • Page 150 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

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