Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks regis-

tered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.

8018293.021518.A

Schwinn

430 and Journey 4.0 Elliptical

Fitness Machine Service Manual

Page Number

Service Manual

8006854.021518.C

Table of Contents

Summary of Contents for Schwinn 430

Page 1: Table Of Contents
Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks regis- tered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 2: Important Safety Instructions
Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 3: Safety Warning Labels And Serial Number
Safety Warning Labels and Serial Numbers WARNING! • Injury or death is possible if caution is not used while using this machine. • Keep children and pets away. • Read and follow all warnings on this machine. • Refer to the Owner’s Manual for additional warnings and safety information.
Page 4: Maintenance
FCC Compliance Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. The machine and power supply comply with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Page 5: Moving The Machine
Moving the Machine The machine may be moved by one or more persons depending on their physical abilities and capacities. Make sure that you and others are all physically fit and able to move the machine safely. Remove the power cord. Use the Transport Handle to carefully lift the machine onto the transport rollers.
Page 6: Troubleshooting
Troubleshooting No display/partial display/ Check electrical (wall) Make sure unit is plugged into a functioning wall outlet. unit will not turn on outlet Check connection at front Connection should be secure and undamaged. Replace of unit adapter or connection at unit if either are damaged. Check data cable integrity All wires in cable should be intact. If any are visibly crimped or cut, replace cable.
Page 7 Console shuts off (enters Check electrical (wall) Make sure unit is plugged into a functioning wall outlet. sleep mode) while in use outlet Check connection at front Connection should be secure and undamaged. Replace of unit adapter or connection at unit if either are damaged. Check data cable integrity All wires in the cable should be intact.
Page 8: Console Service Mode
Console Service Mode The Console Setup Mode lets you input the date and time, set the units of measurement to either English or Metric, change the machine type, control the sound settings ( on/ off), or see maintenance statistics (Total Run Hours – for service technician use only).
Page 9 Press any key to exit test h. RUN LCD TEST – Drives 3x5 and 1x5 LCD displays with the following patterns: All segments on All segments off Set individual segments one at a time until all segments are illuminated. Press any key to exit. RESET CONSOLE – Resets the data from user inputs. The Console setup, user records and workout records will be reset to defaults. This option does not reset MFG NVM (non volatile memory). 13. The Console display shows the Software Version prompt. 14.
Page 10: Maintenance Parts Exploded View
Maintenance Parts Exploded View Your machine may differ. Use only as a guide. Console Mast Boot Speed Sensor Magnet Heart Rate Cable Shroud, Top RPM (Speed) Sensor Handlebar, Static Data Cable, Lower Pedal Arm, Left Data Cable, Upper Incline Assembly Transport Wheel Arm Pivot Rod Manual Main Shroud...
Page 11: Replacement Procedure Skill Level
REPLACEMENT PROCEDURE SKILL LEVEL Level I : Low - very little mechanical knowledge or exposure. Level II : Intermediate - some experience with mechanical procedures Level III : Advanced - knowledgeable about mechanical procedures WA R N I N G To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug D A N G E R the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine.
Page 12: Adjust The Belt Tension
Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 13 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. Note: Your machine may not match the image.
Page 14 To adjust the nuts (C) on the Tensioner Assembly (A), use a 10mm open end wrench to hold the bolt (B) steady and turn the nuts with a second 10mm open end wrench. When the tension is correct, tighten the nuts (C) against the Tensioner Bracket (D) to hold the bolt (B) and the Tensioner Assembly (A) in position.
Page 15: Set The Brake Tension
Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 16 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 17: Brake Assembly
Note: If the cardboard is not 3mm (1/8”) thick, you can use the pages of a paperback book to measure the gap. Approximately 36 pages (sheets) = 3mm. Turn the power on again. Use the console to check the resistance adjustment. Machine is on.
Page 18 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 19 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It may be necessary to adjust the brake tension at the end of this procedure. Refer to the “Set the Brake Tension” procedure. WA R N I N G To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord D A N G E R...
Page 20 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual. After replacing the Brake Assembly, the resistance levels of the machine may be different.
Page 21 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 22: Console
To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 23 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 24 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 25 Using a small flathead screwdriver, pry the Caps from the Lower Handlebar Arms. 13mm Using a 13mm wrench and a pair of pliers, remove the hardware from the Lower Handlebar Arms and the Arm Pivot Rod. Remove the hardware, Upper and Lower Handlebar Arms, and Arm Pivot Rod.
Page 26 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2018 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 27 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 28 Using a 6mm hex wrench, loosen and remove the indicated hardware from the Legs, and set it safely aside for reassembly. On each side of the machine, remove the Leg and Pedal together from the Rail Assembly and set them safely aside for reassembly. NOTICE: This step may require two people.
Page 29 Using a wrench, turn the inner portion (CP3) of the Crank Puller clockwise. The Crank Arm with Plastics will slide off as it is tightened. Note: Be advised that it may take a lot of force to get the Crank Puller to start to slide off the Crank Arm.
Page 30 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 31 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 32 Using a small flathead screwdriver, pry the Caps from the Lower Handlebar Arms. 13mm Using a 13mm wrench and a pair of pliers, remove the hardware from the Lower Handlebar Arms and the Arm Pivot Rod. Remove the hardware, Upper and Lower Handlebar Arms, and Arm Pivot Rod.
Page 33: Console Mast
Tie the length of string to the end (A) of the Data Cable at the base of the Mast. Hold the other end of the Data Cable (B) and carefully pull it out of the Mast so that the string extends through the length of the Mast. Untie the string from the old Data Cable and discard the old cable.
Page 34 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 35 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. WA R N I N G It is necessary to adjust the Drive Belt tension at the end of this procedure. Refer to the “Belt Tension Adjustment” procedure To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord D A N G E R from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.
Page 36 Turn the Drive Pulley (Item G) clockwise while forcing the Drive Belt (H) to the outside. Belt will come off of the Drive Pulley. Keep fingers out of any pinch hazards when turning the Pulleys. To remove the hardware (I) from the Flywheel (A), use the 17 mm open end wrench to hold the nut on one side steady and remove the nut on the opposite side with the 17 mm socket and wrench.
Page 37: Front Stabilizer
Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 38 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 39: Lift Assembly And Rail Assembly
Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 40 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 41 Using a 6mm hex key and a 13mm wrench, remove the two indicated bolts from the Lower Handlebar Arms and Pedals. Set the hardware safely aside for reassembly. 13mm Be aware that the Handlebar Arms will be loose and may pivot when the hardware is removed. This step may require two people.
Page 42 Using a 6mm hex wrench, remove the four bolts that attach the Lift Assembly to the Rail Assembly. Remove the Lift Assembly. If you are only replacing the Lift Assembly, go to Step 10. If you are replacing the Rail Assembly, continue to Step 7. Using a 6mm hex wrench, remove the four bolts that attach the Rail Assembly to the Frame Assembly.
Page 43 10. Attach the new Lift Assembly using the Arm Pivot Rod. Note: Be sure Levelers are fully raised on Rail Assembly. NOTICE: With the Arm Pivot Rod under the plate junction, push the Lift Assembly toward the Frame Assembly and fully tighten hard- ware.
Page 44: Pedals And Legs
Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 45 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 46 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 47: Power Inlet
NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. WA R N I N G To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord D A N G E R from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine.
Page 48 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 49 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 50 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 51: Rpm Sensor (Speed Sensor)
WA R N I N G NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord D A N G E R from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine.
Page 52 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 53 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. WA R N I N G It may be necessary to adjust the brake tension at the end of this procedure. Refer to the “Set the Brake Tension” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord D A N G E R from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine.
Page 54: Servo Motor
Use the pliers to unhook the Tension Spring (J) from the Main Frame. Pull back and release the Magnet Arm (K) enough to disengage it from the Motor Pulley Shaft (L). Loosen and remove the two socket head bolts (M) from the Servo Motor (A).
Page 55 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 56 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 57: Shrouds
Using a 6mm hex wrench, loosen and remove the indicated hardware from the Legs, and set it safely aside for reassembly. On each side of the machine, remove the Leg and Pedal together from the Rail Assembly and set them safely aside for reassembly. NOTICE: This step may require two people.
Page 58 Using a 14mm socket and ratchet, remove the Lock Nut from the Crank Arm with Plastics. Image does not match your machine. For illustrative purposes only. Thread the Crank Puller into the Crank Arm with Plastics. When the Crank Puller is in the correct position, only 1-2 threads on the outer portion (CP2) of the Crank Puller should show.
Page 59 13. Using a #2 Phillips screwdriver, remove the 4 screws that secure the Right Shroud. Remove the bottom screws first, and then the top screws. Slowly remove the Right Shroud. 14. Installation is the reverse procedure. Put the Left Shroud in position first to align the screws for the Right Shroud.
Page 60: Static Handlebar And Water Bottle Holder
Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 61 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 62 Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 63 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It is necessary to adjust the Drive Belt tension at the end of this procedure. Refer to the “Belt Tension Adjustment” procedure To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.
Page 64: Upper And Lower Handlebar Arms
Nautilus, Inc., www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn is a trademark licensed to Nautilus, Inc.
Page 65 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
Page 66 5. 430 / Journey 4.0 only- using a small Flathead screwdriver, pry the Caps from the Lower Handlebar Arms. 13 mm 6. Using a 13mm wrench and a pair of pliers, remove the hardware from the Lower Handlebar Arms and the Arm Pivot.

Schwinn 430 Service Manual

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