Danfoss VLT DriveMotor FCP 106 Operating Instructions Manual
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Danfoss VLT DriveMotor FCP 106 Operating Instructions Manual

Danfoss VLT DriveMotor FCP 106 Operating Instructions Manual

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MAKING MODERN LIVING POSSIBLE
Operating Instructions
VLT® DriveMotor FCP 106 and FCM 106
www.danfoss.com/drives

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Summary of Contents for Danfoss VLT DriveMotor FCP 106

  • Page 1 MAKING MODERN LIVING POSSIBLE Operating Instructions VLT® DriveMotor FCP 106 and FCM 106 www.danfoss.com/drives...

  • Page 3: Table Of Contents

    4.1 Safety Instructions 4.2 IT Mains 4.3 EMC-Compliant Installation 4.4 Cable Requirements 4.5 Grounding 4.6 Motor Connection 4.6.1 Connect FCP 106 to Motor 4.6.2 Thermistor Input from Motor 4.7 AC Mains Connection MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 4 7.7 Control Input/Output and Control Data 7.8 Connection Tightening Torques 7.9 FCM 106 Motor Specifications 7.10 Fuse and Circuit Breaker Specifications 8 Appendix 8.1 Abbreviations and Conventions 8.2 Parameter Menu Structure Index Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 5: Introduction

    ® DriveMotor FCM 106 The frequency converter is mounted onto the motor upon This manual provides information required to install and delivery. The combined FCM 106 and motor from Danfoss commission the frequency converter. is known as the DriveMotor. ®...

  • Page 6: Additional Resources

    Ensure compliance with the conditions Technical literature and approvals are available online at specified in chapter 7 Specifications. www.danfoss.com/BusinessAreas/DrivesSolutions/Documen- tations/Technical+Documentation. Danfoss VLT® Energy Box software is available at www.danfoss.com/BusinessAreas/DrivesSolutions, PC software download area. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 7: Electrical Overview

    27 (DIGI IN) 24V (NPN) RS-485 RS-485 (N PS-485) 69 0V (PNP) Interface 29 (DIGI IN) 24V (NPN) (P RS-485) 68 0V (PNP) (Com RS-485) 61 (PNP)-Source (NPN)-Sink Illustration 1.3 Electrical Overview MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 8: Approvals

    1.5 Disposal Instruction Equipment containing electrical components must not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 9: Safety

    3x400 0.55–7.5 High voltage can be present even when the warning LED indicator lights are off. Table 2.1 Discharge Time 1) Power ratings relate to NO, see chapter 7.2 Electrical Data. MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 10 • Follow motor manufacturer wiring Ensure 2 separate ground wires, both requirements. complying with the dimensioning rules. NOTICE HIGH ALTITUDES For installation at altitudes above 2000 m, contact Danfoss regarding PELV. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 11: Mechanical Installation

    11 Ordering number 2 pcs for thermistor (optional) • 2 guiding pins (optional) Illustration 3.1 FCP 106 Nameplate (Example) 1): Example of format: Serial number ‘xxxxx253’ indicates manufacture in week 25, year 2013 MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 12: Lifting

    For detailed ambient conditions specifications, refer to chapter 7.5 Ambient Conditions. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 13: Mounting

    1 hole within area 2, for a lifting lug (optional). plate. Use a wire connection between motor and • Make allowance for countersunk screws. MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 14: Mount The Drivemotor

    NOTICE Tapping of fittings onto the motor shaft, with a hammer or mallet, causes bearing damage. This results in an increase in bearing noise and a significant reduction in bearing life. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 15: Bearing Life And Lubrication

    1500/3000 6208 2ZC3 6208 2ZC3 6309 2ZC3 6208 2ZC3 1500/3000 N.A. N.A. 1500/3000 N.A. N.A. Table 3.2 Standard Bearing References and Oil Seals for Motors a) Data available upon future release. MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 16: Electrical Installation

    To reinsert, use an M3x12 screw only. minimum 75 °C rated copper wire. See chapter 7.10 Fuse and Circuit Breaker Specifications and chapter 7.6 Cable Specifications for recommended wire sizes and types. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 17: Emc-Compliant Installation

    Motor Mains, 3-phase, and reinforced PE Frequency converter Cable insulation (stripped) Min. 200 mm clearance between control cable, mains cable, and mains motor cable. Illustration 4.2 EMC-compliant Electrical Installation, FCP 106 MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 18 Control cables DriveMotor Mains, 3-phase, and reinforced PE Min. 200 mm clearance between control cable, mains Cable insulation (stripped) cable, and mains motor cable. Illustration 4.3 EMC-compliant Electrical Installation, FCM 106 Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 19: Cable Requirements

    DriveMotor. RISK OF DAMAGE Risk of damage to motor or frequency converter exists if screws extend too far into the enclosure or too far above the adapter plate. MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 20 Electrical Installation Operating Instructions Motor thermistor wires U, V, W Motor phases Illustration 4.4 Connecting FCP 106 to Motor Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 21: Thermistor Input From Motor

    Connect the mains cable to terminals L1, L2, and L3, and tighten screws. See Illustration 4.7. Reassemble cover and tighten screws. Illustration 4.6 Remove Front Cover For tightening torques, see chapter 7.8 Connection Tightening Torques. MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 22: Control Wiring

    The frequency converter is now ready. For start- UDC+, UDC-, Line (L3, L2, L1) up, go to section chapter 5.1.2 Start-up LCP connector Table 4.2 Legend to Illustration 4.9, Illustration 4.8 Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 23: Load Sharing

    4.8.3 Brake The frequency converter has no internal brake. An external brake can be connected between the UDC+ and UDC- terminals. Limit the voltage between these terminals to maximum 768 V. MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 24: Installation Checklist

    POTENTIAL HAZARD IN THE EVENT OF INTERNAL FAILURE Risk of personal injury when the frequency converter is not properly closed. • Before applying power, ensure all safety covers are in place and securely fastened. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 25: Commissioning

    Set-up number shows the active set-up and the edit set- Software. Order this software using code number up. If the same set-up acts as both active and edit set-up, 130B1000, or download from the Danfoss web site: only that set-up number is shown (factory setting). When www.danfoss.com/BusinessAreas/DrivesSolutions/software-...

  • Page 26: Basic Programming

    Panel door Setup 1 Illustration 5.3 LCP Remote Mounting Illustration 5.5 Wizard Start View To view or change the frequency converter settings, attach the LCP using the LCP cable. See Illustration 5.3. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...
  • Page 27 ----- Press OK Press OK to accept Setup 1 Setup 1 Setup 1 0.0 Hz 0.0 kW Setup 1 AMA OK AMA failed Illustration 5.6 Start-up Wizard for Open Loop Applications MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 28: Set-Up Wizard For Closed Loop Applications

    20-94 PI integral time 6-25 T54 high Feedback 0020.00 6-25 T54 high Feedback 0050 Setup 1 0050 Setup 1 Setup 1 1-29 Automatic Motor Adaption Setup 1 Illustration 5.7 Closed Loop Set-up Wizard Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 29: Quick Menu: Motor Set-Up

    Setup 1 3-41 Ramp 1 ramp-up time 3.00 Setup 1 3-42 Ramp1 ramp-down time 3.00 Setup 1 PM Motor Asynchronous 1-73 Flying Start Disabled Setup 1 Illustration 5.8 Quick Menu Motor Set-up MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 30: Changing Parameter Settings

    The list shows only parameters which have been changed in the current edit-setup. • Parameters which have been reset to default values are not listed. • The message 'Empty' indicates that no parameters have been changed. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 31: Maintenance, Diagnostics And Troubleshooting

    Motor phase V is missing. Check the phase. See 4-58 Missing Motor V phase loss Phase Function. Motor phase W is missing. Check the phase. See 4-58 Missing Motor W phase loss Phase Function. Internal fault Contact the local Danfoss supplier. MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 32 High back-emf voltage. Stop the rotor of the PM motor. Back EMF too high Fire Mode Fire mode has been activated Fire Mode Fire Mode has suppressed one or more warranty voiding alarms Limits Exceeded Table 6.1 Warnings and Alarms Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 33: Specifications

    Table 7.2 Information for Screws to Fasten Motor Adapter Plate Adapter plate Screw Maximum depth of hole into adapter plate Maximum height of screw above adapter plate Illustration 7.1 Screws to Fasten Motor Adapter Plate MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 34: Fcp 106 Dimensions

    [kW] 3x380-480 V 0.55-1.5 231.4 162.1 106.8 2.2-4.0 276.8 187.1 113.2 5.5-7.5 321.7 221.1 123.4 Table 7.3 FCP 106 Dimensions 1) Power ratings relate to NO, see chapter 7.2 Electrical Data. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 35: Fcm 106 Dimensions

    HA [mm] HA = H + (height of the frequency converter) For frequency converter dimensions, see Table 7.3. Table 7.4 FCM 106 Dimensions: Foot Mounting - B3 Asynchronous or PM Motor MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 36 HA = H + (height of the frequency converter) For frequency converter dimensions, see Table 7.3. Table 7.5 FCM 106 Dimensions: Flange Mounting - B5, B35 for Asynchronous or PM Motor Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...
  • Page 37 HA = H + (height of the frequency converter) For frequency converter dimensions, see Table 7.3. Table 7.6 FCM 106 Dimensions: Face Mounting - B14, B34 for Asynchronous or PM motor MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 38: Weight

    [kg] size [kg] size [kg] 0.55 N.A. N.A. N.A. 0.75 16.4 16.4 100L 22.4 100L 26.5 100L 112M 30.4 100L 132S 112M 112M 132M 112M Table 7.9 Approximate Weight of Motor Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 39: Electrical Data

    A frequency converter intended for HO requires a corresponding motor rating. For example, Table 7.10 shows that a 1.5 kW motor for HO requires a P2K2 frequency converter. 2) Max. cable cross-section is the largest cable cross-section that can be attached to the terminals. Always observe national and local regulations. MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 40 A frequency converter intended for HO requires a corresponding motor rating. For example, Table 7.11 shows that a 5.5 kW motor for HO requires a P7K5 frequency converter. 2) Max. cable cross-section is the largest cable cross-section that can be attached to the terminals. Always observe national and local regulations. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 41: Mains Supply

    40 °C (24-hour average) -10 °C Minimum ambient temperature during full-scale operation -20 °C Minimum ambient temperature at reduced performance -25 to +65 °C Temperature during storage -25 to +70 °C Temperature during transport MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 42: Cable Specifications

    Max. voltage at analog output 17 V Accuracy on analog output Max. error: 0.4% of full scale Resolution on analog output 10 bit Terminal 42 and 45 can also be programmed as digital outputs. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...
  • Page 43 10.5 V ±0.5 V Output voltage Max. load 25 mA All inputs, outputs, circuits, DC supplies and relay contacts are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 44: Connection Tightening Torques

    ), 0-400 Hz (u/f) plus Output frequency, PM motor 0-390 Hz (VVC Switching on output Unlimited Ramp times 0.05-3600 s Thermistor input (at motor connector) Input conditions Fault: >2.9 kΩ, no fault: <800 Ω Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 45: Fuse And Circuit Breaker Specifications

    047B3 CTI25 CTI25 CTI25M - CTI25M - 047B3149 047B3152 047B3 047B3 CTI25 CTI25 CTI25M - CTI25M - 047B3149 047B3152 047B3 047B3 CTI25 CTI25 CTI25M - CTI25M - 047B3150 047B3102 047B3 047B3 MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 46 047B3150 047B3102 047B3 047B3 CTI25 CTI25 CTI25M - CTI25M - 047B3151 047B3102 047B3 047B3 Table 7.15 Fuses and Circuit Breakers 1) Power ratings relate to NO, see chapter 7.2 Electrical Data. Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...

  • Page 47: Appendix

    Bullet lists indicate other information and description of illustrations. Italicised text indicates • cross reference • link • footnote • parameter name, parameter group name, parameter option 8.2 Parameter Menu Structure MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 48 Appendix Operating Instructions Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...
  • Page 49 Appendix Operating Instructions MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 50: Index

    Input power wiring................22 Installation....................22 Installation Environments..............10 DC current....................14 Installation of the DriveMotor............12 DC over volt.................... 29 Intended Use.................... 4 DC under volt..................29 Interference isolation................22 DeviceNet....................4 Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...
  • Page 51 Set-up Wizard..................26 Shaft alignment..................12 Shock......................10 Nameplate..................9, 10 Short circuit.................... 29 Navigation keys and indicator lights (LEDs)....... 23 Start-up....................23 Start-up Wizard..................24 Storage..................... 10 Open Loop Applications..............24 MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 52 Tightening torque, external connections, adapter plate..42 Tightening torque, internal connections........42 UL Compliance..................43 Unintended start..................7 Unpacking....................9 Vibration....................10 Week and year code................9 Windmilling....................8 Wire sizes....................14 Danfoss A/S © Rev. 06/2014 All rights reserved. MG03L202...
  • Page 53 Index Operating Instructions MG03L202 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 54 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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