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otee!
1
Please note that there can be small differences
between your product and the images in
these instructions.
otee!
1
Please note that during storage and transport,
especially at high ambient temperature, some
of the oil and grease used for assembly may
leak and stain the packaging. This will not
cause damage to the product, wipe off the
excessive oil or grease with a cloth.
Cartridge kit for Suzuki GSX-R1000
FKR 118
Mounting Instructions
Kit Contents
Description
Cartridge kit
O-ring 40x2.5
O-ring 17x2
Plug
Main spring 9.5 N/mm
Main spring 10.0 N/mm
Main spring 10.5 N/mm
Sticker set Öhlins
Owner's manual
otee!
1
Before you install this product, check the kit
contents. If anything is missing, please contact
an Öhlins dealer.
⚠
arninge!
Before you install this product, read the Öhlins
Owner's manual. This product is an important
part of the vehicle and the vehicle stability.
Part
o
Pcs
FKR 118
1
00576-02
2
00338-40
2
21652-02
2
04744-95
2
04744-10
2
04744-05
2
-
-
07291-01
1
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Related Manuals for Ohlins FKR 118
Summary of Contents for Ohlins FKR 118
- Page 1 Kit Contents Description Part Cartridge kit FKR 118 O-ring 40x2.5 00576-02 O-ring 17x2 00338-40 Plug 21652-02 Main spring 9.5 N/mm 04744-95 Main spring 10.0 N/mm 04744-10 Main spring 10.5 N/mm 04744-05 Sticker set Öhlins Owner’s manual 07291-01 otee! otee! Please note that there can be small differences...
- Page 2 MOUNTING INSTRUCTIONS ⚠ ⚠ arninge! arninge! We strongly recommend to let an Öhlins dealer Spring compression creates a potential danger install this product. because of the violent force that loaded springs are capable of. Beware of this when you work ⚠...
- Page 3 MOUNTING INSTRUCTIONS 1 Remove original front fork otee! The following procedure applies to both front fork legs. Put the motorcycle on a workstand so that the front wheel barely touches the ground. ⚠ arninge! Make sure the vehicle is securely supported so that it will not fall over.
- Page 4 MOUNTING INSTRUCTIONS 2 Disassemble original front fork Soften thread locker between inner tube and otee! fork bottom with a heat gun. The following procedure applies to both front [Heat gun] fork legs. Remove inner tube from fork bottom. Remove top cap from outer tube. Remove o-ring and washer from fork bottom.
- Page 5 MOUNTING INSTRUCTIONS 3 Install Öhlins cartridge kit otee! The following procedure applies to both front fork legs. ✋ Cautione! The cartridge kit is divided into compression and rebound cartridges. Install compression cartridge marked “COMP” in left hand side front fork leg. Install rebound cartridge marked “REB”...
- Page 6 MOUNTING INSTRUCTIONS Install inner tube using inner tube tool. Compress top out spring fully and insert clip Apply Loctite 2700. Tighten to 130 Nm. [02810-01 clip]. [00786-05 inner tube tool] ⚠ arninge! [01791-27 Loctite 2700] If top out spring is not completely compressed, adjust shaft extension tool to achieve complete compression of top out spring.
- Page 7 MOUNTING INSTRUCTIONS Tighten seal head to 30 Nm and remove seal Pull up outer tube. Make sure front fork leg is head tool. in a fully extended position. Use top cap tool to tighten top cap to outer tube. Tighten to 10 Nm. [00797-08 top cap tool] Make sure that shaft assembly and outer tube are in their bottom positions.
- Page 8 SETUP DATA SPRI G GUIDE Recommended setup Make sure you choose the correct main spring for your rider weight, driving style and preferences. Compression adjustment clicks Below you find a general recommendation of main Rebound adjustment clicks spring rate for your weight. Contact an authorized Suspension fluid level Öhlins service center for advice.