Olivetti SD-505 Service Manual
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Olivetti SD-505 Service Manual

Olivetti SD-505 Service Manual

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d-Color MF201Plus - MF250 - MF350
d-Color MF450
SD-505
SERVICE MANUAL
Code Y108482-2

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Summary of Contents for Olivetti SD-505

  • Page 1 Option Printer d-Color MF201Plus - MF250 - MF350 d-Color MF450 SD-505 SERVICE MANUAL Code Y108482-2...
  • Page 2 PUBLICATION ISSUED BY: Olivetti S.p.A. 77, Via Jervis - 10015 Ivrea (TO) Italy Copyright © 2008, Olivetti All rights reserved...

  • Page 3: Table Of Contents

    Field Service Ver. 2.0 Jan. 2008 CONTENTS SD-505 Outline Product specification ....................1 Maintenance Service tool ......................3 CE tool list......................3 Other ........................4 Disassembly/adjustment prohibited items ............4 Disassembly/Assembly/Cleaning list (other parts)..........5 3.2.1 Disassembly/Assembly parts list..............5 3.2.2...
  • Page 4 Field Service Ver. 2.0 Jan. 2008 Mechanical adjustment ..................34 Fold Angle Adjustment ..................34 Center Staple Angle Adjustment ................ 35 Troubleshooting Jam display for d-Color MF350 / MF250 / MF201Plus ......... 37 Misfeed display ....................37 Sensor layout...................... 37 Solution ......................

  • Page 5: Outline

    Field Service Ver. 2.0 Jan. 2008 1. Product specification Outline Product specification A. Type Name Saddle sticher SD-505 Type Built into the finisher Installation Screwed to the finisher Document alignment Center Center parallel two points Stapling function No. of sheets to be stapled together: 2 to 15 B.
  • Page 6 1. Product specification Field Service Ver. 2.0 Jan. 2008 Blank Page Service Manual Y108482-2...

  • Page 7: Maintenance

    Field Service Ver. 2.0 Jan. 2008 2. Service tool Maintenance Service tool CE tool list Tool name Shape Personnel Parts No. Remarks AVGR08550Z Stapler unit positioning jig Y108482-2 Service Manual...

  • Page 8: Other

    3. Other Field Service Ver. 2.0 Jan. 2008 Other Disassembly/adjustment prohibited items A. Paint-locked screws NOTE • To prevent loose screws, a screw lock in blue or green series color is applied to the screws. • The screw lock is applied to the screws that may get loose due to the vibrations and loads created by the use of machine or due to the vibrations created during transportation.

  • Page 9: Disassembly/Assembly/Cleaning List (Other Parts)

    Field Service Ver. 2.0 Jan. 2008 3. Other Disassembly/Assembly/Cleaning list (other parts) 3.2.1 Disassembly/Assembly parts list Section Part name Ref. page Paper output tray Front cover Exterior parts Upper cover Rear cover Saddle unit Units Crease unit Stapler unit P.11 In &...

  • Page 10: Rear Cover

    3. Other Field Service Ver. 2.0 Jan. 2008 3.3.2 Rear cover 4511F2C501DA 1. Remove two screws [1], and remove the rear cover [2]. 3.3.3 Upper cover 1. Remove the front cover. See P.5 2. Remove the rear cover. See P.6 3.

  • Page 11: Saddle Unit

    Field Service Ver. 2.0 Jan. 2008 3. Other 3.3.4 Saddle unit 1. Remove the screw [1], and remove the connector cover [2]. 4511F2C555DA 2. Remove the screw [1], and remove the ground wire [2]. 3. Disconnect two connectors [3]. 4. Remove the snap band [4]. 4511F2C556DA 5.
  • Page 12 3. Other Field Service Ver. 2.0 Jan. 2008 6. Pull the lock release lever [1], and open the saddle unit. 7. Remove the screw [2]. 4511F2C558DA 8. Remove two screws [1], and remove the saddle unit [2]. 4511F2C559DA Service Manual Y108482-2...

  • Page 13: Crease Unit

    Field Service Ver. 2.0 Jan. 2008 3. Other 3.3.5 Crease unit 1. Remove the saddle unit. See P.7 2. Remove the finisher unit. See P.34 of the FS-519/PK-515/OT-602 service manual. 3. Remove four screws [1] and remove the finisher unit rear cover [2]. 4.
  • Page 14 3. Other Field Service Ver. 2.0 Jan. 2008 7. Disconnect the connector [1]. 4511F2C563DA 8. Remove three screws [1], and remove the crease unit [2]. NOTE • When the punch kit is mounted, remove the punch kit first. 4511F2C564DA Service Manual Y108482-2...

  • Page 15: Stapler Unit

    Field Service Ver. 2.0 Jan. 2008 3. Other 3.3.6 Stapler unit 1. Remove the saddle unit. See P.7 2. Remove the paper output tray. See P.5 3. Remove the front cover. See P.5 4. Remove the rear cover. See P.6 5.
  • Page 16 3. Other Field Service Ver. 2.0 Jan. 2008 15. Remove the wire saddle [1], and dis- connect the connector [2]. 4511F2C518DA 16. Remove two screws [1] and two shoulder screws [2]. 4511F2C519DA 17. Remove the processing tray [1]. 4511F2C520DA 18. Disconnect all the connectors on the SD control board.
  • Page 17 Field Service Ver. 2.0 Jan. 2008 3. Other 21. Remove eight screws [1], and remove the lower cover [2]. 4511F2C523DA 22. Remove the wire saddle and discon- nect the connector. 23. Remove three screws [1], and remove the clincher 1 [2]. 4511F2C524DA 24.
  • Page 18 3. Other Field Service Ver. 2.0 Jan. 2008 Precaution for clincher reinstallation • When the clincher is installed, the position of the stapler and the clincher will be misaligned. Be sure to perform the following adjustment. 1. Use three screws [1] to temporary fix the clincher [2].

  • Page 19: In & Out Guide Motor

    Field Service Ver. 2.0 Jan. 2008 3. Other 6. Tighten six screws [1]. NOTE • Turn the gear again and check to see that the protrusion of the clincher smoothly fits into the recess in the jig. 7. Turn the gear and remove the jig. 4511F2C554DA 3.3.7 In &...
  • Page 20 3. Other Field Service Ver. 2.0 Jan. 2008 11. Remove eight screws [1], and remove the lower cover [2]. 4511F2C523DA 12. Remove the wire saddle [1], and dis- connect two connectors [2]. 4511F2C529DA 13. Remove the screw [1], and remove the in &...

  • Page 21: Crease Roller

    Field Service Ver. 2.0 Jan. 2008 3. Other Precaution for in & out guide motor reinstallation 4511F2C533DA 1. Press the two in & out guides [1] in and check that they touch the stopper [2] simulta- neously. 2. Check that pins [4] can be inserted through the positioning holes [3] (3 holes) of the in &...
  • Page 22 3. Other Field Service Ver. 2.0 Jan. 2008 3. Remove two screws [1], and remove the guide plate [2]. 4511F2C566DA 4. Remove two screws [1], and remove the chopper assy [2]. 4511F2C567DA NOTE • Install the chopper assy in the direction shown in the left figure.
  • Page 23 Field Service Ver. 2.0 Jan. 2008 3. Other 5. Remove three C-rings [1] and three pins [2], and remove three gears [3]. NOTE • Use care not to lose the pin. 4511F2C568DA NOTE • Install the gear so that the mark [1] is aligned to the position shown in the left figure.
  • Page 24 3. Other Field Service Ver. 2.0 Jan. 2008 8. Remove two screws [1], and remove the rear holder [2]. 4511F2C571DA 9. Remove the C-ring [1] and the pin [2], and remove the gear [3]. NOTE • Use care not to lose the pin. 4511F2C572DA NOTE •...
  • Page 25 Field Service Ver. 2.0 Jan. 2008 3. Other 10. Remove two C-rings [1], two bear- ings [2] and two washers [3]. NOTE • Use care not to lose the washer. 4511F2C574DA 11. Remove two gears [1] of crease roller 1 assy, and remove the guide plate [2].
  • Page 26 3. Other Field Service Ver. 2.0 Jan. 2008 NOTE • When mounting the crease roller 1 assy [1], mount it so that the tally mark on the gear [2] for the crease roller 1 and the tally mark on the gear below will be next to each other with the one on the gear [2] being outer side.
  • Page 27 Field Service Ver. 2.0 Jan. 2008 3. Other NOTE • When installing the gear [1] to the guide plate [2], insert the gear [1] at an angle and use care not to break the tabs [3]. • Install the gear and guide plate as shown on the left.

  • Page 28: Cleaning Procedure

    3. Other Field Service Ver. 2.0 Jan. 2008 NOTE • Use care to mount the crease roller assy 1 [1] and 2 [2] in the proper directions. 4511F2C580DA Cleaning procedure NOTE • The alcohol described in the cleaning procedure of maintenance represents the isopropyl alcohol.

  • Page 29: Adjustment/Setting

    Field Service Ver. 2.0 Jan. 2008 4. How to use the adjustment section Adjustment/Setting How to use the adjustment section • “Adjustment/Setting” contains detailed information on the adjustment items and proce- dures for this machine. • Throughout this “Adjustment/Setting,” the default settings are indicated by “ ”. Advance checks Before attempting to solve the customer problem, the following advance checks must be made.

  • Page 30: Sensor Check

    5. Sensor check Field Service Ver. 2.0 Jan. 2008 Sensor check Check procedure A. Procedure 1. Display the Service Mode screen. See P.338 of the main body service manual. 2. Touch [State Confirmation]. 3. Touch [Sensor Check]. 4. Touch three times [ ]. 5.1.1 Sensor check screen •...

  • Page 31: Sensor Check List

    Field Service Ver. 2.0 Jan. 2008 5. Sensor check 5.1.2 Sensor check list A. Sensors 4 Operation characteris- tics/Panel display Symbol Panel display Part/Signal name Paper Paper not PS20 Saddle exit Saddle exit sensor present present Paper Paper not PS22 Folding R home Crease roller home position sensor present...

  • Page 32: Finisher Operations

    6. Finisher operations Field Service Ver. 2.0 Jan. 2008 Finisher operations Entering Finisher Check 1. Display the Service Mode screen. See P.338 of the main body service manual. 2. Touch [Finisher]. 3. Touch [CB-FN adjustment]. 4. Touch [Finisher Check]. 5. Touch the item one wants. 4511F3E533DA Service Manual Y108482-2...

  • Page 33: Finisher Check Modes

    Drives the exit motor (M4). The operation is finished. • If the mail bin kit MT-502 is installed, the mail bins are also driven. • If the saddle kit SD-505 is also installed, the saddle transport motor (M8) is also driven. Y108482-2 Service Manual...

  • Page 34: Fold & Staple Pos. Adjustment

    6. Finisher operations Field Service Ver. 2.0 Jan. 2008 Fold & Staple Pos. Adjustment NOTE Make this adjustment after any of the following procedures has been performed. • When the crease unit has been replaced. • When a deviation occurs in the crease. •...
  • Page 35 Field Service Ver. 2.0 Jan. 2008 6. Finisher operations • If the fold is offset as shown on the left. 11. Touch [-] and set the appropriate numeric value. Adjustment range: 0 to -10 (1 increment 0.5 mm) Exit direction 4511F3C505DA •...

  • Page 36: Center Staple Position Adjustment

    6. Finisher operations Field Service Ver. 2.0 Jan. 2008 Center Staple Position Adjustment NOTE Make this adjustment after any of the following procedures has been performed. • When staple unit has been replaced. • When center staple position is misaligned. •...

  • Page 37: Field Service Ver. 2.0 Jan

    Field Service Ver. 2.0 Jan. 2008 6. Finisher operations • If the fold is offset as shown on the left. 11. Touch [-] and set the appropriate numeric value. Adjustment range: 0 to -10 (1 increment 0.5 mm) Exit direction 4511F3C510DA •...

  • Page 38: Mechanical Adjustment

    7. Mechanical adjustment Field Service Ver. 2.0 Jan. 2008 Mechanical adjustment Fold Angle Adjustment NOTE Make this adjustment after any of the following procedures has been performed. • When the crease unit has been replaced. • When a slant occurs in the crease. 1.

  • Page 39: Center Staple Angle Adjustment

    Field Service Ver. 2.0 Jan. 2008 7. Mechanical adjustment Center Staple Angle Adjustment NOTE Make this adjustment after any of the following procedures has been performed. • When staple unit has been replaced. • When a slant occurs in the position of the center staple. 1.
  • Page 40 7. Mechanical adjustment Field Service Ver. 2.0 Jan. 2008 Blank Page Service Manual Y108482-2...

  • Page 41: Troubleshooting

    Field Service Ver. 2.0 Jan. 2008 8. Jam display Troubleshooting Jam display for d-Color MF350 / MF250 / MF201Plus Misfeed display • When misfeed occurs, message, misfeed location “Blinking” and paper location “Light- ing” are displayed on the touch panel of the main body. 4511F4C505DA Display Code...

  • Page 42: Solution

    8. Jam display Field Service Ver. 2.0 Jan. 2008 Solution 8.3.1 Initial check items • When a paper misfeed occurs, first perform the following initial check items. Check Item Action Does the paper meet product specifications? Change the paper. Is paper curled, wavy, or damp? See “Solution when paper curl occurs”...

  • Page 43: Paper Bundle Exit Misfeed

    — — PS3 I/O check, sensor check FSCB PJ14-8 (ON) FS-519 C-12 PS20 I/O check, sensor check SDCB PJ19-8 (ON) SD-505 B-2 M4 operation check FSCB PJ10-5 to 8 FS-519 C-3 M8 operation check SDCB PJ4-1 to 2 SD-505 G-6 Change SDCB —...

  • Page 44: Staple Unit 1 Misfeed/Staple Unit 2 Misfeed

    8. Jam display Field Service Ver. 2.0 Jan. 2008 8.3.4 Staple unit 1 misfeed/Staple unit 2 misfeed A. Detection timing Type Description The staple home position sensor in the staple unit is not turned ON even Staple unit misfeed after the set period of time has elapsed after the staple motor rotates for- detection ward, and then the staple motor rotates backward, and the staple home position sensor in the staple unit is turned ON within the set period of time.

  • Page 45: Creasing Section Misfeed

    Field Service Ver. 2.0 Jan. 2008 8. Jam display 8.3.5 Creasing section misfeed A. Detection timing Type Description The entrance sensor (PS1) is not turned ON even after the set period of time has elapsed after the entrance motor (M1) is energized (beginning of backward rotation operation).
  • Page 46 1. Product specification Field Service Ver. 2.0 Jan. 2008 Blank Page Service Manual Y108482-2...

  • Page 47: Jam Display For D-Color Mf450

    Field Service Ver. 2.0 Jan. 2008 9. Jam display Troubleshooting Jam display for d-Color MF450 Misfeed display • When misfeed occurs, message, misfeed location “Blinking” and paper location “Light- ing” are displayed on the touch panel of the main unit. 4511F4C504DA Display Code...

  • Page 48: Solution

    Field Service Ver. 2.0 Jan. 2008 9. Jam display Solution 9.3.1 Initial check items • When a paper misfeed occurs, first perform the following initial check items. Check Item Action Does the paper meet product specifications? Change the paper. Change the paper. Is paper curled, wavy, or damp? Instruct the user in correct paper storage.

  • Page 49: Paper Bundle Exit Misfeed

    Initial check items — — PS3 sensor check FSCB PJ14FSCB-8 (ON) FS-519 C-12 PS20 sensor check SDCB PJ19SDCB-8 (ON) SD-505 B-2 M4 operation check FSCB PJ10FSCB-5 to 8 FS-519 C-3 M8 operation check SDCB PJ4SDCB-1 to 2 SD-505 G-6 Change SDCB —...

  • Page 50: Staple Unit 1 Misfeed/Staple Unit 2 Misfeed

    Field Service Ver. 2.0 Jan. 2008 9. Jam display 9.3.3 Staple unit 1 misfeed/Staple unit 2 misfeed A. Detection timing Type Description The staple home position sensor in the staple unit is not turned ON even Staple unit misfeed after the set period of time has elapsed after the staple motor rotates for- detection ward, and then the staple motor rotates backward, and the staple home position sensor in the staple unit is turned ON within the set period of time.

  • Page 51: Creasing Section Misfeed

    Field Service Ver. 2.0 Jan. 2008 9. Jam display 9.3.4 Creasing section misfeed A. Detection timing Type Description The entrance sensor (PS1) is not turned ON even after the set period of time has elapsed after the entrance motor (M1) is energized (beginning of backward rotation operation).

  • Page 52: Malfunction Code

    10. Malfunction code Field Service Ver. 2.0 Jan. 2008 Malfunction code 10.1 Trouble code • The machine’s CPU performs a self-diagnostics function that, on detecting a malfunction, gives the corresponding malfunction code and maintenance call mark on the touch panel. Code Item Description...

  • Page 53: Solution

    Check M9 for proper drive coupling and — — correct as necessary. M9 operation check SDCB PJ4-6 to 7 SD-505 G-5 to 6 PS18 I/O check, sensor check SDCB PJ9-6 (ON) SD-505 B-2 Change SDCB — —...

  • Page 54: C11A5: Saddle In & Out Guide Motor Failure

    — correct as necessary. M13 operation check SDCB PJ4-4 to 5 SD-505 G-6 PS23 I/O check, sensor check SDCB PJ10-3 (ON) SD-505 B-2 to 3 Change SDCB — — 10.2.4 C11A6: Saddle layable guide drive failure Relevant electrical parts Layable guide motor (M14)

  • Page 55: C11B5: Side Staple 1 Drive Failure

    Check M10 for proper drive coupling and — — correct as necessary. M10 operation check SDCB PJ3-1 to 2 SD-505 C-7 PS22 I/O check, sensor check SDCB PJ2-3 (ON) SD-505 C-7 Change SDCB — —...
  • Page 56 10. Malfunction code Field Service Ver. 2.0 Jan. 2008 Blank Page Service Manual Y108482-2...
  • Page 57 UPDATING STATUS DATE UPDATED PAGES PAGES CODE 10/2008 EDITION Y108482-2...

This manual is also suitable for:

D-color mf450D-color mf350D-color mf250D-color mf201 plus

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