BMW i Wallbox Installation Instructions Manual
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BMW i Wallbox Installation Instructions Manual

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BMW i
Freude am Fahren
BMW i Wallbox
Installation instructions

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Summary of Contents for BMW i Wallbox

  • Page 1 BMW i Freude am Fahren BMW i Wallbox Installation instructions...
  • Page 3 BMW i Wallbox Installation instructions...

  • Page 5: Table Of Contents

    BMW i Wallbox Installation instructions Contents INFORMATION Safety information Intended use About this manual Package Warranty OVERVIEW Displays and controls SPECIFICATIONS General criteria for selecting an installation site Specifications for the electrical connection INSTALLATION Installation requirements Recommended installation positions Required distance...
  • Page 6 General commissioning procedure Commissioning mode/Self-test Safety tests Installing the terminal cover Installing the termination panel cover Installing the housing cover MISCELLANEOUS Dimensions Technical data MAINTENANCE Replacing the fuse DISPOSAL SOFTWARE UPDATE PRODUCT INFORMATION PAGE INDEX...

  • Page 7: Legal Information

    Munich, Germany www.bmw.com Translation of the original installation instructions Copyright ©2016 BMW AG Munich This documentation contains information protected by copyright. All rights reserved, especially the right of reproduction and distribution. No part of this documentation may be reproduced (photocopying, scanning or any other procedures) or processed, copied or distributed in any form using electronic systems without the written consent of Bayerische Motorenwerke Aktiengesellschaft.

  • Page 8: Symbols Used

    Means that property damage may occur if the appropriate precautions are not taken.  This warning points out the possible consequences of touching electrostatically sensitive components.  Note Indicates procedures which do not involve any danger of injury.   Note Your BMW dealer will be delighted to help find a qualified installation contractor. ...

  • Page 9: Information

    INFORMATION Safety information Read the safety information carefully and look at the device to familiarise yourself with it before you attempt to install, operate or service it. WARNING Electrical danger. The Wallbox must be installed, commissioned and serviced by appropriately trained, qualified and authorised electricians who bear full responsibility for compliance with current standards and installation regulations.
  • Page 10 Information for trained personnel who may open the device: Danger of damage. Electronic components may be destroyed if touched. Before handling modules, perform an electrical discharge process by touching a metallic earthed object.  A failure to follow the safety information may result in a danger of death, injury and damage to the device.

  • Page 11: Intended Use

    About this manual This manual and the functions described in it are valid for devices of the following type: BMW i Wallbox This manual is designed exclusively for trained personnel. These are people who, as a result of their training, skills and experience and their knowledge of the relevant standards, can assess the work assigned to them and identify possible dangers.

  • Page 12: Package

    Defects or damage caused by installation work which was not carried out as specified in the BMW i Wallbox installation instructions. Defects or damaged cause by the product not being used as specified in the BMW i Wallbox operating manual.

  • Page 13: Overview

    OVERVIEW Displays and controls BMW i Wallbox Functions: Charging electric or plug-in hybrid vehicles 1 Status LED 2 Charging cable plug holder 3 Charging cable plug...

  • Page 14: Specifications

    SPECIFICATIONS General criteria for selecting an installation site The Wallbox has been designed for indoor and outdoor use. It is therefore necessary to ensure the correct installation conditions and protection for the device at the installation site. Take into account the local electrical installation regulations, fire prevention regulations and accident prevention regulations as well as the rescue routes at the site.

  • Page 15: Specifications For The Electrical Connection

    Specifications for the electrical connection When it is delivered, the Wallbox is set to 10 A. Ensure that you set the maximum current to suit the installed circuit breaker using the DIP switches, see section entitled DIP switch settings. Selecting the residual-current-operated circuit breaker The supply cable must be permanently wired into the existing building installation and comply with the national statutory regulations.

  • Page 16: Installation

    Recommended installation positions When selecting the installation position, taken note of the position of the charge connector on your vehicle and the direction in which you normally park it. Examples: BMW i3 BMW PHEV 1 Recommended installation position 2 Alternative installation position...

  • Page 17: Required Distance

    Required distance The distance shown below (hatched area) will ensure easy installation and operation of the Wallbox. If several Wallboxes are installed next to each other, a distance of at least 200 mm (8") must be left between them. Note The installation height must be complied with two meet the requirements for both indoor and outdoor use. ...

  • Page 18: Removing The Housing Cover

    Removing the housing cover 1. Press the two interlocks 1 for the housing cover on the underside of the Wallbox upwards. The housing cover should then jump out slightly at the bottom. 2. Swing the housing cover forwards a little on the underside 2.

  • Page 19: Removing The Termination Panel Cover

    Removing the termination panel cover 1. Undo the four screws used to secure the termination panel cover 1. Danger of damage. Electronic components may be destroyed if touched. Before handling modules, perform an electrical discharge process by touching a metallic earthed object. ...

  • Page 20: Removing The Terminal Cover

    Removing the terminal cover WARNING Electrical danger. The terminal cover may be opened only by authorised electricians with the appropriate training and qualifications.  1. Undo the to fastening screws on the terminal cover 1. 2. Remove the terminal cover over the supply terminals.

  • Page 21: Surface-Mounted Cable Routing - Cable Inlet From Below

    Surface-mounted cable routing – cable inlet from below 1. Route the supply cable in a loop to the cable gland 2. Comply with the maximum bending radii of the cable. Cable inlet from behind – cable in the wall Note The cable is to be inserted straight out of the wall into the rear of the device.

  • Page 22: Cable Openings

    Cable openings Break off cable openings 1. Place the housing on a stable surface. 2. Carefully remove the required cable openings using a hammer and slot head screwdriver. 3. Then insert the appropriate bushings, cable glands or double membrane seals. 4.

  • Page 23: Installing The Wallbox

    Installing the Wallbox The supplied fastening material is suitable for concrete, brick and wood (without wall plugs). A suitable fastening method must be selected for other surfaces. Note The fastening materials must be provided by the customer for different surfaces. Correct installation is essential and is not the responsibility of the device manufacturer. ...

  • Page 24: General Information

    Installation on cavity walls For installation on cavity walls, at least two fastening screws, for example 1 and 2, must be fastened to a solid element in the wall. Special cavity wall plugs must be used for the other fastening screws. Note For installation on cavity walls, it must be ensured that the structure has an adequate...
  • Page 25 Cable routing from above/below 1. Route the supply cable through the cable gland and tighten the gland. The cable sheath 1 must be visible in the connection zone. Cable routing from behind (in wall) 1. The supply cable must be routed through the bushing/double membrane seal 1 as shown in the illustration.
  • Page 26 Securing the Wallbox 1. After inserting the cable, attach the Wallbox to the two top wafer-head screws 1 and 2. Note Ensure that the supply cable is correctly routed to the rear and is not jammed.  2. Tighten the wafer-head screws 1 and 2. 3.

  • Page 27: Electrics

    ELECTRICS Connection diagram with open termination panel cover   1 Mains connection outer conductor 1   DSW1 DIP switch for configuration   2 Mains connection outer conductor 2   DSW2 DIP switch for addressing   3 Mains connection outer conductor 3  ...

  • Page 28: Connecting The Supply Cable

    Connecting the supply cable 1. Cut the connecting wires to the appropriate length. They should be kept as short as possible. Note The PE conductor must be longer than the other conductors.   2. Strip approximately 12 mm of insulation of the connecting wires.

  • Page 29: Using The Supply Terminals (Spring-Type Terminal)

    Using the supply terminals (spring-type terminal) IMPORTANT This terminal is not a clamp-type terminal and must be activated for the connection. If the terminal is not completely opened before the cable is connected, it is possible that the device will function when it is commissioned but is then damaged during the first charging cycle with high current through overheating. ...
  • Page 30 Close the supply terminal 1. Pull the screwdriver fully out of the terminal to close the contract. 2. Check that the connecting wire is secure. 3. Connect the other connecting wires in the same way.

  • Page 31: Settings

    SETTINGS DIP switch settings Note Changes to the DIP switch settings do not take effect until the Wallbox has been restarted. To do this, press the Service button for 1 second or switch the supply voltage off and on again.  Note Switches which are not described here must be left in the OFF position. ...
  • Page 32 Maximum charge current (DSW1) The following DIP switches can be used only to set a maximum value for the charging current which is less than or equal to the operating current shown on the rating plate. Current DIP switch Illustration DSW1.6 DSW1.7 DSW1.8...
  • Page 33 Commissioning mode (DSW2.8) DSW2.8 ON = yes Activate commissioning mode, see section entitled "Commissioning mode/Self-test".

  • Page 34: Commissioning

    COMMISSIONING General commissioning procedure Clean the connection zone (remove material residues and dirt). Before commissioning the device check that all screw and terminal connections are tight. Check that all the cable glands that are not in use have been properly sealed with blind plugs or blind glands.

  • Page 35: Safety Tests

    Safety tests Before using the device for the first time, check the effectiveness of the system's protective measure(s) to national regulations such as ÖVE/ÖNORM E8001-6-61, DIN VDE 0100-600. Electrical systems or devices must be tested by the installer of the system or device before being used for the first time.
  • Page 36 Fastening screws 1. Insert the termination panel cover 1 again. 2. Install the termination panel cover again using the four screws. Housing marking 1. Tighten the four screws until the housing markings on the right and left on the termination panel cover are flush with the housing.
  • Page 37 Installing the housing cover Note This cover is not relevant for the safe operation of the Wallbox.  Attach the housing cover 1. Attach the housing cover at the top and ensured that the hooks on the housing cover are correctly attached 1. 2.

  • Page 38: Dimensions

    MISCELLANEOUS Dimensions   Dimensions in millimetres...

  • Page 39: Technical Data

    Technical data Electrical data Cable supply: Surface-mounted or mounted in wall Connection cross-section: Minimum cross-section (depending on the cable and routing method): - 5 x 2.5 mm² (16 A rated current) - 5 x 6.0 mm² (32 A rated current) Supply terminals: Connection cable: - Rigid (min.-max.): 0.2 –...

  • Page 40: Ambient Conditions

    Electrical data Charging cable: Type 2 cable: up to 32 A/400 VAC to EN 62196-1 and EN 62196-2 Protection class: Device's IP protection class: IP54 Protection against mechanical impacts: IK08 Mechanical data Dimensions (W x H x D): 399 x 652 x 202 mm (without plug) Weight: approx.
  • Page 41 Ambient conditions Storage temperature range: -30 °C to +80 °C (-22 °F to 176 °F) Temperature change rate: max. 0.5 °C /min (max. 0.9°F/min) Maximum relative humidity: 5 % to 95 %, non-condensing Altitude: max. 2000 m above sea level...

  • Page 42: Replacing The Fuse

    MAINTENANCE Replacing the fuse Fuse Current/Voltage Types Dimensions 6.3 A / 250 V Slow-action with high 5 x 20 mm fuse shut-down capacity (>1500 A) (T) (H) WARNING Electrical danger. The terminal cover may only be opened by authorised electricians with the appropriate training and qualifications. ...

  • Page 43: Disposal

    DISPOSAL After correctly decommissioning the device, please have it disposed of by the service department in compliance with current waste disposal regulations. Disposal information The symbol of the waste bin with a line through it indicates that electrical and electronic devices including accessories must be disposed of separately from general household waste.

  • Page 44: Software Update

    SOFTWARE UPDATE The software for the Wallbox can be updated using the USB connector inside the device. The housing cover and the terminal panel cover must be removed to gain access to the USB connector. Follow the instructions in the manual for updating the software, supplied with the update package. The latest software can be downloaded from the internet at https://charging.bmwgroup.com/web/wbdoc/.
  • Page 45 PRODUCT INFORMATION PAGE The complete CE declaration of conformity for this product can be downloaded from the internet at https://charging.bmwgroup.com/web/wbdoc/.

  • Page 46: Index

    INDEX About this manual................................. 11 BMW i Wallbox overview............................13 Cable inlet from above..............................20 Cable inlet from the rear............................. 21 CE declaration of conformity............................. 45 Circuit breaker................................15 Commissioning................................34 Commissioning mode / Self-test..........................34 Connection diagram with open termination panel cover................... 27 Connect the supply cable............................
  • Page 47 Package.................................... 12 Prepare cable inlet................................ 22 Recommended installation positions........................16 Remove the housing cover............................18 Remove the terminal cover............................20 Remove the termination panel cover........................19 Required distance................................. 17 Residual-current-operated circuit breaker......................15 Safety information................................9 Safety tests..................................35 Secure the Wallbox............................... 26 Software update................................
  • Page 48 Mehr über BMW www.bmw.de www.bmw.com Freude am Fahren IA BMW i Wallbox EUR...

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