General Information; Special Tools; Torque Specifications; Body Removal - Polaris RZR 170 2009 Service Manual

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BODY / SUSPENSION / STEERING

GENERAL INFORMATION

Special Tools

Description
Shock Spring Compressor Tool
Shock Spanner Wrench

Torque Specifications

Fastener
Body Fasteners
Body Component Fasteners
Seat Retaining Nuts
Seat Support Bolts
Cab Frame Fasteners
Steering Fasteners
Steering Pivot Tube Bolts
Steering Wheel Adjustment Bolt
Steering Shaft Pinch Bolts
Tie Rod Plate Pinch Bolt
Steering Gearbox Mounting Bolts
Steering Wheel Fasteners
Tie Rod End Castle Nuts
Tie Rod End Jam Nuts
Suspension Fasteners
A–Arm to Frame Fasteners
A–Arm to Spindle Castle Nuts
Front Shock Mounting Bolts
Rear Shock Mounting Bolts
Swing Arm Mounting Bolts
Final Drive Fasteners
Front Hub Castle Nut
Rear Hub Castle Nut
Front / Rear Wheel Nuts
Rear Axle Housing Bolts
Rear Axle Clamp Bolts
Front Sprocket Bolts
Chain Tensioner Bolt
Chain Guard Bolts
5.2
Part Number
2870623
N/A - Part of tool kit.
Torque
16 in. lbs. (1.8 Nm)
10 ft. lbs. (13.5 Nm)
36 ft. lbs. (49 Nm)
20 ft. lbs. (27 Nm)
16-17 ft. lbs. (22-23 Nm)
10 ft. lbs. (13.5 Nm)
29-37 ft. lbs. (39-50 Nm)
17 ft. lbs. (23 Nm)
21 ft. lbs. (28 Nm)
11 ft. lbs. (15 Nm)
25 ft. lbs. (34 Nm)
12–14 ft. lbs (17–19 Nm)
30 ft. lbs. (41 Nm)
30 ft. lbs. (41 Nm)
36 ft. lbs. (49 Nm)
43 ft. lbs. (58 Nm)
72 ft. lbs. (98 Nm)
40 ft. lbs (55 Nm)
40 ft. lbs (55 Nm)
27 ft. lbs. (37 Nm)
72 ft. lbs (98 Nm)
36 ft. lbs (49 Nm)
87 in. lbs. (9.8 Nm)
84 in. lbs (10 Nm)
84 in. lbs (10 Nm)

BODY REMOVAL

Seat Removal

1.
Lift up the seat latch lever located under the right front
edge of the driver's seat.
2.
While holding the lever upward, slide the seat completely
forward to remove it from the seat mounting rails.
3.
To remove the passenger seat, remove the two nuts located
at the front of the seat mounting rails. Lift the front of the
seat up and slide it forward to remove it from the vehicle.
Seat Latch Lever

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