Operating Instructions Proline Promag 55 PROFIBUS DP/PA Electromagnetic Flow Measuring System BA00124D/06/EN/13.11 71130401 Valid as of version PROFIBUS DP V 3.06.XX (Device software) PROFIBUS PA V 3.06.XX (Device software)
Page 4
Proline Promag 55 PROFIBUS DP/PA Table of contents 6.6.3 Compatibility to the previous model Promag 35 Technical data ....141 (Profile Version 2.0) ....95 10.1 Technical data at a glance .
• The device must be operated by persons authorized and trained by the facility's owner-operator. Strict compliance with the instructions in the Operating Instructions is mandatory. • Endress+Hauser is willing to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However, small changes in temperature, concentration or in the degree of contamination in the process can result in changes of the chemical resistance properties.
• The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions. Return •...
Proline Promag 55 PROFIBUS DP/PA Identification Identification Device designation The flow measuring system consists of the following components: • Promag 55 transmitter • Promag S and Promag H sensor Two versions are available: • Compact version: Transmitter and sensor form a single mechanical unit.
Identification Proline Promag 55 PROFIBUS DP/PA 2.1.2 Nameplate of the sensor PROMAG S Order Code: 55S1H-XXXXXXXXXXXX 12345678901 Ser.No.: ABCDEFGHJKLMNPQRST TAG No.: 1.0000/0000 0.2% CAL K-factor: DN100 DIN EN PN40 –20 °C ...+150°C/–4 ...+300°F °F Materials: 1.4435/316L EPD/MSÜ, R/B Electrodes: –20°C (–4°F)<Tamb<+50°C (+122°F)
EMC requirements of IEC/EN 61326. The measuring system described in these Operating Instructions therefore complies with the legal requirements of the EU Directives. Endress+Hauser confirms this by affixing the CE mark to it and by issuing the CE declaration of conformity.
Proline Promag 55 PROFIBUS DP/PA Installation Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.
Installation Proline Promag 55 PROFIBUS DP/PA Transporting flanged devices DN > 300 (12") Use only the metal eyes on the flanges for transporting the device, lifting it and positioning the sensor in the piping. " Caution! Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing. This would buckle the casing and damage the internal magnetic coils.
Proline Promag 55 PROFIBUS DP/PA Installation Installation conditions 3.2.1 Dimensions All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation "Technical Information". 3.2.2 Mounting location The accumulation of air or gas bubbles in the measuring tube could result in an increase in measuring errors.
Page 14
Installation Proline Promag 55 PROFIBUS DP/PA Partially filled pipes Partially filled pipes with gradients necessitate a drain-type configuration. The Empty Pipe Detection function offers additional protection by detecting empty or partially filled pipes ä 117. " Caution! Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is advisable to install a cleaning valve.
Proline Promag 55 PROFIBUS DP/PA Installation 3.2.3 Orientation An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. Promag, nevertheless, supplies a range of functions and accessories for correct measuring of problematic fluids: • Electrode Cleaning Circuit (ECC) for applications with fluids producing buildup, e.g. electrically conductive deposits (...
Installation Proline Promag 55 PROFIBUS DP/PA 3.2.4 Inlet and outlet runs If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure measuring accuracy.
Proline Promag 55 PROFIBUS DP/PA Installation 3.2.6 Foundations, supports If the nominal diameter is DN 350 (14"), mount the sensor on a foundation of adequate load- bearing strength. " Caution! Risk of damage. Do not support the weight of the sensor on the metal casing: the casing would buckle and damage the internal magnetic coils.
Installation Proline Promag 55 PROFIBUS DP/PA 3.2.8 Nominal diameter and flow rate Promag S and Promag H The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The optimum flow velocity is between 2 and 3 m/s (6 to 10 ft/s). The flow velocity (v), moreover, has to be matched to the physical properties of the fluid: •...
Page 19
Proline Promag 55 PROFIBUS DP/PA Installation Flow rate characteristic values - Promag S (US units) Nominal Recommended flow rate Factory settings diameter min./max. full scale value Low flow cut off (v 1.0 or 33 ft/s) (v 0.1 ft/s) [inch] ½"...
Page 20
Installation Proline Promag 55 PROFIBUS DP/PA Flow rate characteristic values - Promag H (SI units) Nominal Recommended flow rate Factory settings diameter Full scale value (v min./max. full scale value Pulse value ( 2 Low flow cut off (v 0.3 or 10 m/s) (v ...
Proline Promag 55 PROFIBUS DP/PA Installation 3.2.9 Length of connecting cable In order to ensure measuring accuracy, comply with the following instructions when installing the remote version: • Secure the cable run or route the cable in a conduit. Movement of the cable can falsify the measuring signal, particularly if the fluid conductivity is low.
Ground cable (DN 15 to 600 / ½ to 24") Ground cables are optionally available in different versions from Endress+Hauser: • Ground cable preinstalled at the flange Order option (see price list) • Ground cable (not pre-installed) as an accessory ä 120 Detailed assembly instructions ...
Page 23
Proline Promag 55 PROFIBUS DP/PA Installation Screw tightening torques Note the following points: • The tightening torques listed below are for lubricated threads only. • Always tighten threaded fasteners uniformly and in diagonally opposite sequence. • Overtightening the fasteners will deform the sealing faces or damage the seals.
Page 24
Installation Proline Promag 55 PROFIBUS DP/PA Promag S EN (DIN) Threaded Max. tightening torque [Nm] Nominal Pressure fasteners diameter rating [mm] [bar] Natural Polyurethane PTFE Hard rubber rubber PN 25 20 × M 33 – – PN 10 20 × M 27 –...
Page 26
Installation Proline Promag 55 PROFIBUS DP/PA Promag S AS 2129 Threaded Max. tightening torque [Nm] Nominal diameter Pressure rating fasteners [mm] PTFE Natural rubber Hard rubber Table E 4 × M 12 – – Table E 4 × M 16 –...
Page 27
Proline Promag 55 PROFIBUS DP/PA Installation Installing the high temperature version Promag S (with PFA lining) The high-temperature version has a housing support for the thermal separation of sensor and transmitter. The high temperature version is always used for applications in which high ambient temperatures are encountered in conjunction with high fluid temperatures.
When plastic process connections are used, the sensor must be additionally supported mechanically. A wall-mounting kit can be ordered separately from Endress+Hauser as an accessory ä 120. DN 2 to 25 DN 40 to 100 1½"...
Page 29
• Ground rings can be ordered separately from Endress+Hauser as accessories ä 120. When placing the order, make certain that the ground ring is compatible with the material used for the electrodes.
Page 30
Tack-weld the Promag H sensor into the pipe. A suitable welding jig can be ordered separately from Endress+Hauser as an accessory ( ä 120). Remove the threaded fasteners from the process-connection flange. Remove the sensor complete with seal from the pipe.
Proline Promag 55 PROFIBUS DP/PA Installation 3.3.3 Turning the transmitter housing Turning the aluminum field housing Loosen the two securing screws. Turn the bayonet catch as far as it will go. Carefully lift the transmitter housing as far as it will go.
Installation Proline Promag 55 PROFIBUS DP/PA 3.3.4 Turning the local display Unscrew the electronics compartment cover from the transmitter housing. Press the latches on the side of the display module and pull the module out of the electronics compartment cover.
Proline Promag 55 PROFIBUS DP/PA Installation 3.3.5 Installing the wall-mount housing There are various ways of installing the wall-mount transmitter housing: • Mounted directly on the wall • Installation in control panel (with separate mounting kit, accessories) ä 34 •...
Page 34
Installation Proline Promag 55 PROFIBUS DP/PA Panel mounting Prepare the opening in the panel as illustrated. Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing. Place the threaded rods in the fasteners and screw them down until the housing is seated tightly against the panel.
Proline Promag 55 PROFIBUS DP/PA Installation Post-installation check Perform the following checks after installing the measuring device in the pipe: Device condition/specifications Notes Is the device damaged (visual inspection)? – ä 141 Does the device correspond to specifications at the measuring point, including process temperature and pressure, ambient temperature, minimum fluid conductivity, measuring range, etc.?
Wiring Warning! • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. Note! The device does not have an internal power switch. For this reason, assign the device a switch or power-circuit breaker which can be used to disconnect the power supply line from the power grid.
Proline Promag 55 PROFIBUS DP/PA Wiring Spurs Note the following points: • Length of spurs < 6.6 m (21.7 ft) (at max. 1.5 MBit/s) • No spurs should be used for transmission rates > 1.5 MBit/s. The line between the connector and the bus driver is described as a spur.
Page 38
Wiring Proline Promag 55 PROFIBUS DP/PA Suitable fieldbus cables from various manufacturers for non-hazardous areas are listed below: • Siemens: 6XV1 830-5BH10 • Belden: 3076F • Kerpen: CeL-PE/OSCR/PVC/FRLA FB-02YS(ST)YFL Maximum overall cable length The maximum network expansion depends on the type of explosion protection and the cable specifications.
Proline Promag 55 PROFIBUS DP/PA Wiring 4.1.3 Shielding and grounding When planning the shielding and grounding for a fieldbus system, there are three important points to consider: • Electromagnetic compatibility (EMC) • Explosion protection • Safety of the personnel To ensure the optimum electromagnetic compatibility of systems, it is important that the system components and above all the cables, which connect the components, are shielded and that no portion of the system is unshielded.
Wiring Proline Promag 55 PROFIBUS DP/PA Connecting the remote version 4.2.1 Connecting the sensor Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.
Page 41
Proline Promag 55 PROFIBUS DP/PA Wiring Connecting the remote version of Promag S 4 37 36 42 41 n.c. n.c. n.c. 4 37 42 41 A0011722 Fig. 28: Connecting the remote version of Promag S Connection compartment, wall-mount housing Cover of connection housing, sensor...
Page 42
Wiring Proline Promag 55 PROFIBUS DP/PA Cable termination in remote version Promag S Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with wire end ferrules (Detail B). " Caution! When fitting the connectors, pay attention to the following points: •...
Page 43
Proline Promag 55 PROFIBUS DP/PA Wiring Cable termination in remote version Promag H Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with wire end ferrules (Detail B). " Caution! When fitting the connectors, pay attention to the following points: •...
Core jacket Core reinforcement Cable shield Outer jacket As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid. We recommend such cables for the following cases: • Directly buried cable • Cables endangered by rodents •...
Proline Promag 55 PROFIBUS DP/PA Wiring Connecting the measuring unit 4.3.1 Terminal assignment Note! The electrical characteristic quantities are listed in the "Technical data" section. PROFIBUS DP " Caution! Only certain combinations of submodules (see Table) on the I/O board are permissible. The...
Wiring Proline Promag 55 PROFIBUS DP/PA 4.3.2 Connecting the transmitter Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.
Proline Promag 55 PROFIBUS DP/PA Wiring 4.3.4 PROFIBUS PA connection diagram Permanent assignment board (order version 55***-***********H) N (L–) PA + L1 (L+) PA – PA – PA + 20 21 22 23 24 25 26 27 N (L-) L1 (L+) A0002593 Fig.
Page 50
4-channel or 8-channel distribution modules. The device can therefore be supplied with the option of a ready-mounted fieldbus connector. Fieldbus connectors for retrofitting can be ordered from Endress+Hauser as a spare part ä 120. 150/300 45.0 (1.77) (5.91/11.81)
Proline Promag 55 PROFIBUS DP/PA Wiring Technical data Connection cross section 0.75 mm (AWG 18) Connector thread PG 13.5 Degree of protection IP 67 in accordance with DIN 40 050 IEC 529 Contact surface CuZnAu Housing material Cu Zn, surface Ni...
Caution! When using process connections made of plastic, potential equalization must be guaranteed through the use of grounding rings ä 29. The necessary grounding rings may be ordered separately as an accessory from Endress+Hauser ( ä 120). 4.4.3 Connection examples for potential equalization...
Page 53
Note! A0011893 The ground cable for flange-to-flange connections can be Fig. 36: Via the transmitter's ground terminal ordered separately as an accessory from Endress+Hauser. and the pipe flanges Version with pre-installed ground cable for DN 300 (12") (order option) ...
Wiring Proline Promag 55 PROFIBUS DP/PA Operating conditions Potential equalization When using the measuring device in: • pipes with cathodic protection The device is installed in the pipeline in such a way that it is potential-free. Using a ground cable (copper wire, min. 6 mm² (0.0093 in only the two pipe flanges are connected.
Proline Promag 55 PROFIBUS DP/PA Wiring Post-connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes Are cables or the device damaged (visual inspection)? – Electrical connection Notes PROFIBUS DP ä 36 Do the cables comply with the specifications? PROFIBUS PA ...
Operation Proline Promag 55 PROFIBUS DP/PA Operation Quick operation guide The user has a number of options for configuring and commissioning the device: Local display (option) ä 57 The local display enables you to read all important variables directly at the measuring point, configure device-specific parameters in the field and perform commissioning.
Proline Promag 55 PROFIBUS DP/PA Operation Local display 5.2.1 Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device using the "Quick Setup" or the function matrix.
Operation Proline Promag 55 PROFIBUS DP/PA 5.2.2 Display (operating mode) The display area consists of three lines in all; this is where measured values are displayed, and/or status variables (direction of flow, bar graph, etc.). You can change the assignment of display lines to variables at will in order to customize the display to suit your needs and preferences (...
Proline Promag 55 PROFIBUS DP/PA Operation 5.2.3 Icons The icons which appear in the field on the left make it easier to read and recognize measured variables, device status, and error messages. Icon Meaning Icon Meaning System error Process error...
Operation Proline Promag 55 PROFIBUS DP/PA Brief operating instructions for the function matrix Note! • See the general notes ä 61 • Function descriptions See the "Description of Device Functions" manual (BA00125D) HOME position F Entry into the function matrix O / S Select a block (e.g.
• If programming is disabled and the O / S keys are pressed in any function, a prompt for the code automatically appears on the display. • If "0" is entered as the customer's code, programming is always enabled! • The Endress+Hauser service organization can be of assistance if you mislay your personal code. " Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy.
Operation Proline Promag 55 PROFIBUS DP/PA Error messages 5.4.1 Type of error Errors which occur during commissioning or measuring operation are displayed immediately. If two or more system or process errors occur, the error with the highest priority is the one shown on the display.
5.5.1 Operating program "FieldCare" Fieldcare is Endress+Hauser’s FDT-based plant Asset Management Tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flowmeters are accessed via a service interface or via the service interface FXA193.
The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information.
Page 65
The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information.
Operation Proline Promag 55 PROFIBUS DP/PA Hardware PROFIBUS DP settings 5.6.1 Configuring the write protection A jumper on the I/O board provides the means of switching hardware write protection on or off. When the hardware write protection is switched on, it is not possible to write to the device parameters via PROFIBUS (cyclic data transmission, e.g.
Proline Promag 55 PROFIBUS DP/PA Operation 5.6.2 Configuring the device address The address must always be configured for a PROFIBUS DP/PA device. The valid device addresses are in the range from 1 to 126. In a PROFIBUS DP/PA network, each address can only be assigned once.
Operation Proline Promag 55 PROFIBUS DP/PA 5.6.3 Configuring the terminating resistors Note! It is important to terminate the RS485 line correctly at the start and end of the bus segment, since impedance mismatch results in reflections on the line which can cause faulty data transmission.
Proline Promag 55 PROFIBUS DP/PA Operation 5.6.4 Current output configuration The current output is configured as "active" or "passive" by means of various jumpers on the current submodule. Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.
Operation Proline Promag 55 PROFIBUS DP/PA 5.6.5 Relay output configuration The relay contact can be configured as normally open (NO or make) or normally closed (NC or break) contacts by means of two jumpers on the pluggable submodule. This configuration can be called up at any time with the ACTUAL STATUS RELAY function (4740).
Proline Promag 55 PROFIBUS DP/PA Operation PROFIBUS PA hardware settings 5.7.1 Configuring the write protection A jumper on the I/O board provides the means of switching hardware write protection on or off. When the hardware write protection is switched on, it is not possible to write to the device parameters via PROFIBUS (cyclic data transmission, e.g.
Operation Proline Promag 55 PROFIBUS DP/PA 5.7.2 Configuring the device address The address must always be configured for a PROFIBUS DP/PA device. The valid device addresses are in the range from 1 to 126. In a PROFIBUS DP/PA network, each address can only be assigned once.
Proline Promag 55 PROFIBUS DP/PA Commissioning Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist for "Post-installation check" ä 35 • Checklist for "Post-connection check" ä 55...
Commissioning Proline Promag 55 PROFIBUS DP/PA Quick Setup In the case of measuring devices without a local display, the individual parameters and functions must be configured via the configuration program, e.g. FieldCare. If the measuring device is equipped with a local display, all the important device parameters for standard operation, as well as additional functions, can be configured quickly and easily by means of the following Quick Setup menus.
Page 75
Proline Promag 55 PROFIBUS DP/PA Commissioning Note! • The display returns to the cell SETUP COMMISSIONING (1002) if you press the ESC key combination during parameter interrogation. The stored parameters remain valid. • The "Commissioning" Quick Setup must be carried out before any of the other Quick Setups described in these Operating Instructions are run.
Commissioning Proline Promag 55 PROFIBUS DP/PA 6.3.2 Quick Setup "Pulsating Flow" Note! The "Pulsating flow" Quick Setup is only available if the device has a current output or a pulse/ frequency output. Certain types of pump such as reciprocating, peristaltic and cam-type pumps, for example, create a flow characterized by severe periodic fluctuations.
Page 77
Proline Promag 55 PROFIBUS DP/PA Commissioning Performing the "Pulsating Flow" Quick Setup This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be modified and configured for measuring pulsating flows. Note that this has no effect on values configured beforehand, such as measuring range, current range or full scale value.
Page 78
Commissioning Proline Promag 55 PROFIBUS DP/PA Quick Setup "Pulsating Flow" HOME position F MEASURAND O QUICK SETUP N PULSATING FLOW QS (1003) Selection with OS Function No. Function name To the next function with F 1003 QS PULS.
Proline Promag 55 PROFIBUS DP/PA Commissioning 6.3.3 Quick Setup "Communication" To establish cyclic data transfer, various arrangements between the PROFIBUS master (Class 1) and the measuring device (slave) are required which have to be taken into consideration when configuring various functions. These functions can be configured quickly and easily by means of the Quick Setup "Communication".
Page 80
Commissioning Proline Promag 55 PROFIBUS DP/PA Quick Setup "Communication" 6141 SET UNIT TO BUS If this function is executed, the measured variables are transmitted cyclically to the PROFIBUS master (Class 1) with the system units set in the measuring device.
Proline Promag 55 PROFIBUS DP/PA Commissioning 6.3.4 Data backup/transmission Using the T-DAT SAVE/LOAD function, you can transfer data (device parameters and settings) between the T-DAT (exchangeable memory) and the EEPROM (device storage unit). This is required in the following instances: •...
• Software option "Solids content flow" (F-CHIP) • DISPLAY_VALUE - Option 2 ä 102 • A density meter, e.g. "Gammapilot M" from Endress+Hauser, for recording total fluid density (i.e. including solids) • Knowledge of solid density e.g. resulting from laboratory tests •...
Page 83
Proline Promag 55 PROFIBUS DP/PA Commissioning Calculation formula (example) The mass flow of the target fluid is calculated as follows: = V 1 Mass flow target fluid (solids), e.g. in kg/h Volume flow (total fluid), e.g. in m ...
Commissioning Proline Promag 55 PROFIBUS DP/PA 6.4.2 Advanced diagnostic functions With the aid of the optional software package "Advanced Diagnostics" (F-CHIP, accessories ä 120), changes in the measuring system can be detected early on, e.g. as a result of build-up (coating) or corrosion at the measuring electrodes.
Page 85
VOLUME FLOW. As build-up typically develops over a period of months, it is useful to present and analyze the relevant measurement data and parameters using appropriate software, for example using the Endress+Hauser software packages FieldCare with the Flow Communication FXA193/291 DTM and Fieldsafe Module.
Proline Promag 55 PROFIBUS DP/PA C o m m issio n in g Commissioning the PROFIBUS interface Note! • All functions required for commissioning are described in detail in the "Description of Device Functions" manual (BA00125D) which is a separate part of these Operating Instructions.
Page 87
Proline Promag 55 PROFIBUS DP/PA Commissioning Using the CHANNEL function (6123), you can determine the measured variable (e.g. volume flow) to be cyclically transmitted to the PROFIBUS master (Class 1): a. Select BASIC FUNCTION (G) PROFIBUS DP (GBA) FUNCTIONBLOCKS (612) ...
Page 88
Commissioning Proline Promag 55 PROFIBUS DP/PA • Using the CHANNEL function (6133), you can determine the measured variable (e.g. volume flow) to be cyclically transmitted to the PROFIBUS master (Class 1) as a totalizer value: a. Select BASIC FUNCTION (G) PROFIBUS DP (GBA) TOTALIZER (613) ...
Proline Promag 55 PROFIBUS DP/PA Commissioning 6.5.2 PROFIBUS PA commissioning The following steps must be carried out in the sequence specified: Check the hardware write protection: The WRITE PROTECT (6102) parameter indicates whether it is possible to write to the device parameters via PROFIBUS (acyclic data transmission, e.g.
Page 90
Commissioning Proline Promag 55 PROFIBUS DP/PA Using the CHANNEL function (6123), you can determine the measured variable (e.g. volume flow) to be cyclically transmitted to the PROFIBUS master (Class 1): a. Select BASIC FUNCTION (G) PROFIBUS PA (GCA) FUNCTIONBLOCKS (612) ...
Page 91
Proline Promag 55 PROFIBUS DP/PA Commissioning • Using the CHANNEL function (6133), you can determine the measured variable (e.g. Mass Flow) to be cyclically transmitted to the PROFIBUS master (Class 1) as a totalizer value: a. Select BASIC FUNCTION (G) PROFIBUS PA (GCA) TOTALIZER (613) ...
How to acquire: • Internet (Endress+Hauser) www.endress.com ( Download) • CD-ROM with all GSD files for Endress+Hauser devices Order No.: 56003894 Contents of the download file from the Internet and the CD-ROM: • All Endress+Hauser GSD files (standard and extended format) •...
Page 93
The name of the Device Master File (GSD file) is derived from this. For Endress+Hauser, this ID No. starts with the manufacturer ID 15xx. In order to ensure clarity and make assignment easier, the GSD names (with the exception of type...
Commissioning Proline Promag 55 PROFIBUS DP/PA 6.6.2 Selecting the GSD file in the measuring device Depending on which GSD file is used in the PROFIBUS master system, the corresponding GSD file has to be configured in the device by means of the SELECTION GSD function.
Proline Promag 55 PROFIBUS DP/PA Commissioning 6.6.3 Compatibility to the previous model Promag 35 (Profile Version 2.0) Promag 35 with Profile Version 2.0 is the precursor to the Promag 55. If Promag 35 is already being operated in the system and the measuring device has to be replaced, Promag 55 can be used as a replacement device without having to reconfigure the PROFIBUS network.
Commissioning Proline Promag 55 PROFIBUS DP/PA PROFIBUS DP cyclic data transmission Below is a description of the cyclic data transmission when using the Promag 55 GSD file (complete device functionality). 6.7.1 Block model The block model illustrated shows which input and output data the measuring device provides for cyclic data transmission via PROFIBUS DP.
Proline Promag 55 PROFIBUS DP/PA Commissioning Slot Module Description sequence Totalizer function block 3 TOTAL or TOTAL output variable = volume flow (factory setting) SETTOT_TOTAL or SETTOT totalizer control SETTOT_MODETOT_TOTAL MODETOT totalizer configuration Analog Input function block 2 Output variable ...
Page 98
Commissioning Proline Promag 55 PROFIBUS DP/PA Possible settings Measured variable ID for "CHANNEL" function VOLUME FLOW MASS FLOW The following measured variables are available when the additional "solids flow" software is installed in the device (order option) TARGET MASS FLOW...
Page 99
Proline Promag 55 PROFIBUS DP/PA Commissioning TOTAL module The measuring device has three totalizer function blocks. The totalizer values can be cyclically transmitted to the PROFIBUS (Class 1) via the TOTAL module (slots 2 to 4). The totalizer value is represented in the first four bytes in the form of a floating point number in accordance with the IEEE 754 standard.
Page 100
Commissioning Proline Promag 55 PROFIBUS DP/PA SETTOT_TOTAL module The module combination SETTOT_TOTAL (slots 2 to 4) consists of the functions SETTOT and TOTAL. With this module combination: • The totalizer can be controlled via the automation system (SETTOT). • The totalizer value is transmitted, including the status (TOTAL) SETTOT function In the SETTOT function, the totalizer can be controlled via control variables.
Page 101
Proline Promag 55 PROFIBUS DP/PA Commissioning SETTOT_MODETOT_TOTAL module The module combination SETTOT_MODETOT_TOTAL (slots 2 to 4) consists of the functions SETTOT, MODETOT and TOTAL. With this module combination: • The totalizer can be controlled via the automation system (SETTOT) • The totalizer can be configured via the automation system (MODETOT) •...
Page 102
Commissioning Proline Promag 55 PROFIBUS DP/PA DISPLAY_VALUE module Using the DISPLAY_VALUE module (slot 6), the PROFIBUS Master (Class 1) can transmit a cyclical value to the measuring device, which can be used either as a display value for the onsite display or as a density value for calculating mass flow.
Page 103
Proline Promag 55 PROFIBUS DP/PA Commissioning Module Control variables 0 2: Positive zero return ON 0 3: Positive zero return OFF 0 8: UNIDIRECTIONAL measuring mode 0 9: BIDIRECTIONAL measuring mode 0 24: Run UNIT TO BUS function...
Commissioning Proline Promag 55 PROFIBUS DP/PA 6.7.4 Configuration examples with Simatic S7 HW-Konfig Example 1 A0006174 Fig. 60: Complete configuration using the Promag 55 GSD file (complete device functionality) It is essential to adhere to the following sequence when configuring the modules in the PROFIBUS...
Page 105
Proline Promag 55 PROFIBUS DP/PA Commissioning Example 2 A0006175 Fig. 61: In this example, modules that are not needed are replaced by the module EMPTY_MODULE. The Promag 55 GSD file is used (manufacturer-specific GSD file, complete device functionality) With this configuration, the Analog Input function block 1 (slot 1), the totalizer value TOTAL (slot 2) and the cyclic control of device functions CONTROL_BLOCK (slot 7) are activated.
Commissioning Proline Promag 55 PROFIBUS DP/PA PROFIBUS PA cyclic data transmission Below is a description of the cyclic data transmission when using the Promag 55 GSD file (complete device functionality). 6.8.1 Block model The block model illustrated shows which input and output data the measuring device provides for cyclic data transmission via PROFIBUS PA.
Proline Promag 55 PROFIBUS DP/PA Commissioning It is essential to adhere to the following sequence/assignment when configuring the modules in the PROFIBUS master system: Slot Module Description sequence Analog Input function block 1 Output variable volume flow (factory setting)
Page 108
Commissioning Proline Promag 55 PROFIBUS DP/PA Assignment of the measured variables to the AI module The AI module can transmit different measured variables to the PROFIBUS master (Class 1). The measured variables are assigned to the Analog Input function blocks 1 to 2 by means of the local display or with the aid of an operating program (e.g.
Page 109
Proline Promag 55 PROFIBUS DP/PA Commissioning TOTAL module The measuring device has three totalizer function blocks. The totalizer values can be cyclically transmitted to the PROFIBUS (Class 1) via the TOTAL module (slots 2 to 4). The totalizer value is represented in the first four bytes in the form of a floating point number in accordance with the IEEE 754 standard.
Page 110
Commissioning Proline Promag 55 PROFIBUS DP/PA SETTOT_TOTAL module The module combination SETTOT_TOTAL (slots 2 to 4) consists of the functions SETTOT and TOTAL. With this module combination: • The totalizer can be controlled via the automation system (SETTOT) • The totalizer value is transmitted, including the status (TOTAL) SETTOT function In the SETTOT function, the totalizer can be controlled via control variables.
Page 111
Proline Promag 55 PROFIBUS DP/PA Commissioning TOTAL function For a description of the TOTAL function, refer to TOTAL module ä 99. Data structure of the SETTOT_MODETOT_TOTAL module combination Output data Input data SETTOT MODETOT TOTAL Byte 1 Byte 2...
Page 112
Commissioning Proline Promag 55 PROFIBUS DP/PA Status • General: Implementation in accordance with PROFIBUS PA profile specifications, version 3.0. • Behavior when status condition is GOOD: If a density value with the status GOOD is transmitted, this value is converted into the current system unit and processed in the measuring device.
Page 113
Proline Promag 55 PROFIBUS DP/PA Commissioning Example (change the output byte) From Result Positive zero return is switched on. No effect Positive zero return is switched off. No effect Output data Byte 1 Control EMPTY_MODULE module The measuring device is a so-called modular PROFIBUS slave.
Commissioning Proline Promag 55 PROFIBUS DP/PA 6.8.4 Configuration examples with Simatic S7 HW-Konfig Example 1 A0006174 Fig. 63: Complete configuration using the Promag 55 GSD file (complete device functionality) It is essential to adhere to the following sequence when configuring the modules in the PROFIBUS...
Page 115
Proline Promag 55 PROFIBUS DP/PA Commissioning Example 2 A0006175 Fig. 64: In this example, modules that are not needed are replaced by the module EMPTY_MODULE. The Promag 55 GSD file is used (manufacturer-specific GSD file, complete device functionality) With this configuration, the Analog Input function block 1 (slot 1), the totalizer value TOTAL (slot 2) and the cyclic control of device functions CONTROL_BLOCK (slot 7) are activated.
Commissioning Proline Promag 55 PROFIBUS DP/PA PROFIBUS DP/PA acyclic data transmission Acyclic data transmission is used to transmit parameters during commissioning or maintenance, or to display additional measured variables that are not included in cyclic data traffic. Thus parameters for identification, control or adjustment in the various blocks (Physical block, Transducer block, function block) can be changed while the device is in the process of cyclic data transmission with a PLC.
Proline Promag 55 PROFIBUS DP/PA Commissioning 6.10 Adjustment 6.10.1 Empty-pipe/full-pipe adjustment Flow cannot be measured correctly unless the measuring tube is full. This state can be permanently monitored by means of empty pipe detection (EPD). " Caution! A detailed description and other helpful hints for the empty-pipe/full-pipe adjustment procedure can be found in the separate "Description of Device Functions"...
6.11 Data storage devices At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data are stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.
Proline Promag 55 PROFIBUS DP/PA Maintenance Maintenance No special maintenance work is required. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals. Seals The seals in the Promag H sensor should be replaced periodically, particularly when molded seals (aseptic version) are used.
Accessories Proline Promag 55 PROFIBUS DP/PA Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The Endress+Hauser service organization can provide detailed information on the order codes of your choice. Device-specific accessories...
Proline Promag 55 PROFIBUS DP/PA Accessories Communication-specific accessories Accessory Description Order code Applicator Software for selecting and configuring flowmeters. DKA80 - * Applicator can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC. Contact your Endress+Hauser representative for more information.
Troubleshooting Proline Promag 55 PROFIBUS DP/PA Troubleshooting Troubleshooting instructions Always start troubleshooting with the checklist below, if faults occur after startup or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures.
Page 123
Proline Promag 55 PROFIBUS DP/PA Troubleshooting • Check pin assignment/wiring ä 50 Fieldbus connector • Check connection between connector/fieldbus port. Is the coupling ring tightened correctly? Fieldbus voltage Check that a min. bus voltage of 9 V DC is present at terminals 26/27.
Caution! In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. Important procedures must be carried out before you return a flowmeter to Endress+Hauser ä 140. Always enclose a duly completed "Declaration of contamination" form. You will find a preprinted blank of this form at the back of this manual.
Proline Promag 55 PROFIBUS DP/PA Troubleshooting • For FAILSAFE_TYPE LAST GOOD VALUE (factory settings): If a valid output value was available before the failure: Quality code (HEX) Quality status Quality substatus Limits 0x44 0x45 UNCERTAIN Last usable value 0x46...
Page 126
Troubleshooting Proline Promag 55 PROFIBUS DP/PA PROFIBUS measured value status Extended diagnostic Device status message Cause/remedy message in the (Spare parts ä 135 ff.) (local display) PROFIBUS master S:AMP SW EEPROM 0x0F Device Failure Constant Amplifier EEPROM Cause: $: # 012...
Page 127
Proline Promag 55 PROFIBUS DP/PA Troubleshooting PROFIBUS measured value status Extended diagnostic Device status message Cause/remedy message in the (Spare parts ä 135 ff.) (local display) PROFIBUS master S: HW F-CHIP 0x0F Device Failure Constant F-CHIP defect/not Cause: $: # 061...
Page 128
Troubleshooting Proline Promag 55 PROFIBUS DP/PA PROFIBUS measured value status Extended diagnostic Device status message Cause/remedy message in the (Spare parts ä 135 ff.) (local display) PROFIBUS master S: COMMUNICAT. I/O 0x18 O.K. Communication Cause: $: # 261 0x19...
Page 129
Proline Promag 55 PROFIBUS DP/PA Troubleshooting PROFIBUS measured value status Extended diagnostic Device status message Cause/remedy message in the (Spare parts ä 135 ff.) (local display) PROFIBUS master S: CURRENT SPAN n 0x54 UNCERTAIN Engineering O.K. Flow is Out of Cause: …...
Page 130
Troubleshooting Proline Promag 55 PROFIBUS DP/PA PROFIBUS measured value status Extended diagnostic Device status message Cause/remedy message in the (Spare parts ä 135 ff.) (local display) PROFIBUS master S: UP-/DOWNLO. ACT. 0x48 UNCERTAIN Substitute set O.K. Upload/download Cause: !: # 502...
Page 131
Proline Promag 55 PROFIBUS DP/PA Troubleshooting PROFIBUS measured value status Extended diagnostic Device status message Cause/remedy message in the (Spare parts ä 135 ff.) (local display) PROFIBUS master S: SIM. MEASURAND 0x60 UNCERTAIN Simulated O.K. Simulation Cause: !: # 692...
Troubleshooting Proline Promag 55 PROFIBUS DP/PA Process error messages Note! Also observe the information on ä 62 and ä 133. 9.3.1 Displaying the device status on PROFIBUS DP/PA For more information, refer to ä 124. 9.3.2 List of process error messages...
The following options are available for tackling problems of this nature: other fault not described above has • Request the services of an Endress+Hauser service technician arisen. If you contact our service organization to have a service technician sent out, please be ready to quote the following...
Troubleshooting Proline Promag 55 PROFIBUS DP/PA Failsafe mode of outputs Note! The failsafe mode of the current, pulse and frequency outputs can be customized by means of various functions in the function matrix. You will find detailed information on these procedures in the "Description of Device Functions"...
Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter nameplate ä 7. Spare parts are shipped as sets comprising the following parts: •...
Troubleshooting Proline Promag 55 PROFIBUS DP/PA 9.6.2 PROFIBUS PA A0004780 Fig. 67: Spare parts for PROFIBUS PA transmitters (field and wall-mount housing) Power unit board (20 to 260 V AC, 20 to 64 V DC) Amplifier board I/O board (COM module), permanent assignment...
Proline Promag 55 PROFIBUS DP/PA Troubleshooting 9.6.3 Removing and installing printed circuit boards Field housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.
Page 138
Troubleshooting Proline Promag 55 PROFIBUS DP/PA A0008241 Fig. 68: Field housing: removing and installing printed circuit boards Local display Screws for electronics compartment cover Ribbon cable (display module) Aperture for installing /removing boards Power unit board Amplifier board Electrode signal cable (sensor)
Proline Promag 55 PROFIBUS DP/PA Troubleshooting 9.6.4 Replacing the device fuse Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The main fuse is on the power supply board å 69.
Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged to the owner-operator. The following steps must be taken before returning a flow measuring device to Endress+Hauser, e.g. for repair or calibration: • Always enclose a duly completed "Declaration of contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device.
Proline Promag 55 PROFIBUS DP/PA Technical data Technical data 10.1 Technical data at a glance 10.1.1 Applications Liner specific applications: • Promag S (DN 15 to 600 / ½ to 24"): – Polyurethane lining for applications using cold water and for abrasive fluids, e.g. for sludge with particles smaller than 0.5 mm (<...
Technical data Proline Promag 55 PROFIBUS DP/PA 10.1.4 Output Output signal Current output Active/passive selectable, galvanically isolated, time constant selectable (0.01 to 100 s), Full scale value adjustable, temperature coefficient: typically 0.005% o.r./°C, resolution: 0.5 μA max. 700 • Active: 0/4 to 20 mA, R ...
Proline Promag 55 PROFIBUS DP/PA Technical data Switching output Relay output: Normally closed (NC or break) or normally open (NO or make) contacts available (default: relay 1 = NO, relay 2 = NC), max. 30 V / 0.5 A AC; 60 V / 0.1 A DC, galvanically isolated Low flow cut off Switch points for low flow freely selectable.
Technical data Proline Promag 55 PROFIBUS DP/PA 10.1.6 Measuring accuracy Reference conditions To DIN EN 29104 and VDI/VDE 2641: • Fluid temperature: +28 °C ± 2 K • Ambient temperature: +22 °C ± 2 K • Warm-up time: 30 minutes Installation: •...
Proline Promag 55 PROFIBUS DP/PA Technical data 10.1.7 Operating conditions: Installation ä 13 Installation instructions Inlet run: typically 5 × DN Inlet and outlet runs Outlet run: typically 2 × DN Length of connecting cable The permissible cable length L for the remote version depends on the conductivity of the medium ...
Technical data Proline Promag 55 PROFIBUS DP/PA 10.1.9 Operating conditions: Process Medium temperature range The permitted temperature depends on the lining of the measuring tube: Promag S • Hard rubber: 0 to +80 °C (+32 to +176 °F) • Natural rubber: 0 to +60 °C (+32 to +140 °F) •...
Page 147
Proline Promag 55 PROFIBUS DP/PA Technical data Promag H Sensor: • DN 2 to 25: –20 to +150 °C (–4 to +302 °F) • DN 40 to 100: –20 to +150 °C (–4 to +302 °F) Seals: • EPDM: –20 to +150 °C (–4 to +302 °F) •...
Page 148
Technical data Proline Promag 55 PROFIBUS DP/PA Pressure tightness (liner) Pressure tightness in SI units [mbar] Promag S Measuring tube Pressure tightness of measuring tube lining (SI units) Nominal lining Limit values for abs. pressure [mbar] at various fluid temperatures...
Page 149
Proline Promag 55 PROFIBUS DP/PA Technical data Pressure tightness in US units [psi = pounds/inch²] Promag S Measuring tube Pressure tightness of measuring tube lining (US units) Nominal lining Limit values for abs. pressure [psi] at various fluid temperatures diameter [inch] 77 °F...
Technical data Proline Promag 55 PROFIBUS DP/PA 10.1.10 Mechanical construction Design / dimensions The dimensions and face-to-face length of the sensor and transmitter can be found in the separate "Technical Information" for each device which can be downloaded in PDF format from www.endress.com.
Page 151
Proline Promag 55 PROFIBUS DP/PA Technical data Promag H Note! The following weights apply to standard pressure ratings and without packaging material. Nominal Weight in kilograms [kg] diameter Compact version Remote version (without cable) [mm] Sensor Transmitter 19.0 17.0 18.5 16.5...
Page 152
Technical data Proline Promag 55 PROFIBUS DP/PA Promag H Note! The following weights apply to standard pressure ratings and without packaging material. Nominal Promag H weight in pounds (lbs) diameter ANSI Compact version Remote version (without cable) [inch] Sensor Transmitter 1/12"...
Page 153
Proline Promag 55 PROFIBUS DP/PA Technical data Promag H Transmitter housing: • Compact housing: Powder-coated die-cast aluminum or stainless steel field housing (1.4301/316L) • Wall-mount housing: Powder-coated die-cast aluminum • Window material: glass or polycarbonate • Sensor housing: stainless steel 1.4301 •...
Technical data Proline Promag 55 PROFIBUS DP/PA Process connections Promag S Flange connection: • EN 1092-1 (DIN 2501) – DN < 300 (12"): form A – DN > 300 (12"): form B – DN 65 (2½") PN 16 and DN 600 (24") PN 16 exclusively according to EN 1092-1 •...
CE mark The measuring system described in these Operating Instructions therefore complies with the legal requirements of the EU Directives. Endress+Hauser confirms this by affixing the CE mark to it and by issuing the CE declaration of conformity. C-tick mark The measuring system meets the EMC requirements of the "Australian Communications and Media...
Various accessories are available for the transmitter and the sensor. These can be ordered separately from Endress+Hauser ä 120. Note! The Endress+Hauser service organization can provide detailed information on the order codes of your choice. 10.1.15 Documentation • Flow Measurement (FA005D/06) •...
Proline Promag 55 PROFIBUS DP/PA Index Index Accessories ........120 Data backup .
Page 158
Proline Promag 55 PROFIBUS DP/PA Index Error limits Installation conditions See Performance characteristics Dimensions ....... . . 13 Error messages Down pipes.
Page 159
Proline Promag 55 PROFIBUS DP/PA Index PROFIBUS PA cyclic data transmission AI (Analog Input) module....97, 107 Nameplate Block model......96, 106 Connections .
Page 160
Proline Promag 55 PROFIBUS DP/PA Index Status input Technical data ......141 Storage .
Page 161
Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.