Precautions For Reassembly; Assembling The Battery Release Lever; Attaching The Positive Terminal To The Chassis - Kenwood TK-D240 Service Manual

3.2

Precautions for Reassembly

3.2.1 Attaching the Battery Release Lever to the Case As-
sembly
(1) Insert one side of the shaft into the hole at the lever fitting
section on the case assembly <1>.
Caution:
Position the thin spring (G01-4543-14) above the two
tabs of the lever.
(2) Tilt the battery release lever slightly forward <2>, so that
the thick spring (G01-4542-04) is positioned below the
case surface.
(3) With the thick spring positioned below the case surface, at-
tach the other side of the shaft to the case assembly by
pressing the battery release lever <3> until it snaps into
place <4>.
Caution:
Be careful to not tilt the battery release lever too far for-
ward.
If the battery release lever is pushed in this state where
the two tabs come below the case surface, there is a
possibility of damaging the two tabs.
Tow tabs
A thick spring
A thin spring
Shaft
<1>
<2>
<3>
<4>

3.2.2 Assembling the Battery Release Lever

(1) Place the lever <2> onto the stopper <1>.
(2) Place the thick spring <3> onto the lever.
(3) Hook the right and left ends of the thin spring <4> onto the
tabs of the stopper, then place the thin spring onto the lever
<5>.
(4) Slide the shaft through the hole of the stopper and lever
<6>.
<4>
<3>
<5>
<2>
<1>

3.2.3 Attaching the Positive Terminal to the Chassis

Always attach the positive terminal to the chassis using the fol-
lowing procedures, before mounting the Main unit onto the chas-
sis.
(1) Remove the holder assembly <2> from the packing <1> of
the positive terminal.
(2) Mount the packing of the positive terminal into the chassis
hole <3>.
(3) Mount the holder assembly into the packing of the positive
terminal <4>.
<2>
<1>
<6>
<4>
<3>
(No.RA035<Rev.001>)1-17