Table Of Contents - Porsche 911 GT3 R Technical Manual

Table of Contents

Table Of Contents4
Contacts7
General Technical Data8
Dimensions8
Weight8
Engine Technical Data9
Fuel Specs9
Engine Power And Torque Curves10
Engine Lubrication11
Engine Oil11
Engine Oil System12
Checking The Oil Level13
Filling Capacities13
Digital Oil Level Display14
Engine Cooling System15
Scheme Drawing15
Thermostat16
Cooling Fluid17
Capacity17
Filling The Cooling System18
Filling The Cooling System With Engine At Normal Operating Temperature21
Heating Of The Filled Cooling System21
Induction System22
Under Pressure Routing22
Throttle Butterfly23
Throttle Butterfly Setting23
Working On The Engine24
Connecting-Rod Bolt Mounting Instructions24
Tightening Procedure24
Mounting The Cylinder Head25
Set Valve Timing25
Special Tools25
Valve Clearance26
Valve Spring Adjustment26
Removing And Fitting The Crankshaft Seal – Pulley-Side27
Installation29
Removing And Fitting The Crankshaft Seal – Crankshaft Side31
Fitting33
Engine Component Tightening Torques37
Engine Mileage38
Fuel And Exhaust System39
Fuel System39
Fuel Cell40
Catchtank41
Pressure Regulator42
Fuel43
Reserve Pumps43
Main And In-Tank Pumps43
Exhaust System44
Configuration With Exhaust Pre-Silencer44
Configuration Without Exhaust Pre-Silencer45
Catalytic Converter45
Exhaust Manifold46
Stop-Choc Elements46
Gearbox Technical Data47
Gear Ratio Diagram48
Connection Scheme Gearbox Heat Exchanger48
Paddle Shift Mega-Line49
System Advantages49
Shift Paddles49
System Description49
Component Position In Car50
Instructions For Use51
Emergency Mode (Em)52
Diagnosis52
Service & Maintenance53
Gear Position Recognition55
Gearbox Potentiometer Calibration55
Differential56
Differential Assembly56
Clutch57
Mounting Of Zf-Sachs Clutch57
Mounting The Clutch61
Clutch Wear64
Working On The Gearbox65
Oil Filling66
Changing Gear Ratios67
Release Bearing68
Gearbox Maintenance69
Starter Motor Maintenance70
Greasing70
Gearbox Component Tightening Torques71
Front Suspension72
Front Springs72
Front Dampers73
Rebound73
Bump73
Damper Curves (F2T1)74
Front Anti-Roll Bar75
Steering System76
Servo Pump Control76
Steering System Maintenance76
System Leak Check76
Bleeding The Steering System77
Rear Suspension78
Rear Springs78
Rear Dampers80
Damper Curves (Nfb2T1)81
Rear Anti-Roll Bar82
Driveshafts83
Basic Wheel Alignment83
Front Axle85
Ride Height85
Toe86
Camber87
Trailing Arm88
Upper Mount88
Rear Axle89
Upper Wishbone93
Summary Of Suspension Geometry Adjustment Components93
Suspension Set-Up94
Performance Setup94
Delivery Setup94
Working On The Suspension95
Changing Wheel Bearings95
Tightening Torques Suspension96
Front Upright97
Anti Roll Bar Front98
Suspension Stut Front99
Steering Gear100
Steering Column101
Side Part Rear102
Upright Rear104
Anti Roll Bar Rear105
Suspension Strut Rear106
Sachs Damper Service Information107
Wheel Nuts109
Brake System111
Technical Data Brake System111
Brake Force Distribution (Brake Balance)111
Brake Balance System112
Basic Setting Balance Bar113
Adjuster Cable Fitting113
Brake Balance Potentiometer116
Brake Balance System Maintenance116
Balance Bar Bearing116
Runtime Master Cylinder117
Repair Kit Installation117
Brake Caliper118
Tightening Torques Brake System118
Brake Disc Screwing119
Chassis120
Interior120
Exterior121
Front Bumper121
Rear Wing & Engine Cover122
Fire Extinguisher System123
Fire Extinguisher Activation123
Extinguisher System Error Analysis124
Battery Check124
Warning Lamp Does Not Glow124
Battery Installation124
Air-Jack System125
Assembly Instructions126
Disassembly Instructions126
Car Lift System127
Electric128
Starter Button128
Alternator129
Battery129
Steering Wheel129
Centre Console131
Shift Light Module132
Motec Dash133
Display Modes133
Race Mode134
Practice Mode135
Warm Up Mode135
Motec Dash Configuration137
Motec Interpreter137
Car Sensors138
Engine Control Unit (Ecu)139
Ecu Diag139
Modas139
Egas140
Hardware Requirements140
Throttle Butterfly Actuator140
Driver Preference Logging140
Emergency-Stop Switch141
Wiring Loom141
Software Requirements141
Programme Section141
Conditions Of Use142
Driving The Car142
Transfer To Third Parties142
Damage To The System142
Operating Principle143
Pedal Characteristics143
Engine Start143
Throttle Blip143
Abs144
System Overview144
Measuring Vehicle Dynamics145
Usage Of Different Tires146
Brake Master Cylinder147
Hydraulic Control Unit148
Characteristics149
Turn Off Abs149
Checking The Error Memory150
Clearing The Error Memory151
Traction Control152
Adapt The Traction Control152
Target Slip153
Permitted Slip153
Maximum Slip153
Lateral Acceleration153
Pid Controler154
Driver Influence155
Track155
Traction Control Hints156
Relay- And Fuse Assignment157
Fuse Holder157
Hydraulic Control Unit Abs158
Power Steering Pump158
Ms4 Sensor System159
Paddle Shift Mega-Lline160
Car Maintenance161
After Approx. 200 Km And/Or First Test161
After Every Session161
After 3 - 4 Race Weekends (Sprint)162
After 30 Hours Running Time162