Lexmark X860de Service Manual
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Lexmark X860de Service Manual

Lexmark X860de Service Manual

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Download this manual See also: Maintenance Manual, User Manual
Edition: December 12, 2011
™
Lexmark
X860de, X862de, & X864de
Booklet Maker Finisher
7500-432, -632, and -832
• Table of contents
• Start diagnostics
• Safety and notices
• Trademarks
• Index
Lexmark and Lexmark with diamond design are
trademarks of Lexmark International, Inc., registered
in the United States and/or other countries.

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Summary of Contents for Lexmark X860de

  • Page 1 Booklet Maker Finisher 7500-432, -632, and -832 • Table of contents • Start diagnostics • Safety and notices • Trademarks • Index Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.
  • Page 2 7500-432, -632, and -832 7. Parts catalog How to use this parts catalog The following legend is used in the parts catalog: Asm- Part Units/ Units/ Description Index number option • Asm-index: Identifies the assembly and the item in the diagram. For example 3-1 indicates Assembly 3 and item number 1 in the table.
  • Page 3 7500-432, -632, and -832 Assembly 1: Finisher—bridge unit Asm- Part Units/ Units/ Description Index number option 40X0811 Bridge unit assembly 40X0810 Bridge unit assembly docking screw (2 each) MFP Finisher Service Manual...
  • Page 4 7500-432, -632, and -832 Assembly 2: Finisher—bridge unit top cover assembly Asm- Part Units/ Units/ Description Index number option 40X0813 Bridge unit top cover assembly 40X0812 Bridge unit pinch roll kit includes: • Bridge unit pinch roll (6 each) • Spring (6 each) Parts catalog...
  • Page 5 7500-432, -632, and -832 Assembly 3: Finisher—bridge unit lower assembly MFP Finisher Service Manual...
  • Page 6 7500-432, -632, and -832 Assembly 3: Finisher—bridge unit lower assembly Asm- Part Units/ Units/ Description Index number option 40X0814 Bridge unit rear cover 40X0822 Bridge unit right shaft kit includes: • 6 mm bushing - front • Bridge unit right shaft assembly •...
  • Page 7 7500-432, -632, and -832 Assembly 4: Finisher—covers MFP Finisher Service Manual...
  • Page 8 7500-432, -632, and -832 Assembly 4: Finisher—covers Asm- Part Units/ Units/ Description Index number option 40X0829 Top cover 40X0831 Upper media bin assembly 40X0830 Upper media bin vertical cover 40X0832 Right eject cover 40X0833 Stacker media bin 40X0834 Right lower LVPS cover 40X4405 Caster (booklet finisher only) 40X0835...
  • Page 9 7500-432, -632, and -832 Assembly 5: Finisher—covers and front door MFP Finisher Service Manual...
  • Page 10 7500-432, -632, and -832 Assembly 5: Finisher—covers and front door Asm- Part Units/ Units/ Description Index number option 40X0839 Upper media bin front cover 40X0841 Finisher front door assembly (this comes assembled) 40X0840 Switch (finisher front door interlock) 40X0842 Finisher docking latch kit includes: •...
  • Page 11 7500-432, -632, and -832 Assembly 6: Finisher—stacker bin lift 7-10 MFP Finisher Service Manual...
  • Page 12 7500-432, -632, and -832 Assembly 6: Finisher—stacker bin lift Asm- Part Units/ Units/ Description Index number option 40X0846 Carriage lift belt kit includes: • Carriage lift belt • Belt clamp (2 each) • Spring • Roll (2 each) 40X0847 Sensor (stacker bin level) 40X0849 Stacker slip clutch pulley kit includes: •...
  • Page 13 7500-432, -632, and -832 Assembly 7: Finisher—punch 7-12 MFP Finisher Service Manual...
  • Page 14 7500-432, -632, and -832 Assembly 7: Finisher—punch Asm- Part Units/ Units/ Description Index number option 40X0854 Punch carriage shift motor assembly 40X0855 Punch carriage assembly 40X0856 Sensor (punch unit side reg) assembly • Sensor (punch unit side reg1) • Sensor (punch unit side reg2) •...
  • Page 15 7500-432, -632, and -832 Assembly 8: Finisher—stapler 7-14 MFP Finisher Service Manual...
  • Page 16 7500-432, -632, and -832 Assembly 8: Finisher—stapler Asm- Part Units/ Units/ Description Index number option 40X0870 Stapler unit cable assembly 40X0869 Stapler carriage kit includes: • Stapler carriage wire guide • Stapler carriage assembly 40X0871 Stapler carriage motor assembly 40X0872 Stapler carriage rack gear 40X0868 Stapler unit cover...
  • Page 17 7500-432, -632, and -832 Assembly 9: Finisher—media eject 7-16 MFP Finisher Service Manual...
  • Page 18 7500-432, -632, and -832 Assembly 9: Finisher—media eject Asm- Part Units/ Units/ Description Index number option 40X0873 Media eject unit assembly (this comes assembled) 40X0874 Sub paddle 40X0875 Sub paddle drive shaft kit includes: • Sub paddle drive shaft assembly •...
  • Page 19 7500-432, -632, and -832 Assembly 10: Finisher—eject and compiler unit 7-18 MFP Finisher Service Manual...
  • Page 20 7500-432, -632, and -832 Assembly 10: Finisher—eject and compiler unit Asm- Part Units/ Units/ Description Index number option 40X0883 Media compiler unit assembly (this comes assembled) 40X0850 Sensor (rear tamper HP) 40X0850 Sensor (front tamper HP) 40X0825 Sensor (compiler media in) 40X4150 Media eject shaft assembly (booklet finisher only) 40X0886...
  • Page 21 7500-432, -632, and -832 Assembly 11: Finisher—lower exit drive 7-20 MFP Finisher Service Manual...
  • Page 22 7500-432, -632, and -832 Assembly 11: Finisher—lower drive Asm- Part Units/ Units/ Description Index number option 40X0892 Sensor (lower media exit) with bracket 40X0893 Sensor (lower media exit) 40X0894 Static eliminator brush 40X0895 Lower media exit roll assembly 40X4410 Main paddle shaft kit includes: (this comes assembled)(booklet finisher only) •...
  • Page 23 7500-432, -632, and -832 Assembly 12: Finisher—buffer and entrance drive 7-22 MFP Finisher Service Manual...
  • Page 24 7500-432, -632, and -832 Assembly 12: Finisher—buffer and entrance drive Asm- Part Units/ Units/ Description Index number option 40X0901 Lower pinch guide assembly (this comes assembled) 40X0902 Finisher diverter gate 40X4149 Buffer diverter gate (booklet finisher only) 40X0903 Buffer diverter gate 40X0824 Magnetic catch 40X0888...
  • Page 25 7500-432, -632, and -832 Assembly 13: Finisher—buffer, transport, and upper drive 7-24 MFP Finisher Service Manual...
  • Page 26 7500-432, -632, and -832 Assembly 13: Finisher—transport and upper drive Asm- Part Units/ Units/ Description Index number option 40X0918 Upper media exit pinch roll assembly 40X0893 Sensor (upper media exit) 40X0919 Upper media exit roll assembly 40X0908 Sensor (finisher media entrance) 40X0824 Magnetic catch 40X0888...
  • Page 27 7500-432, -632, and -832 Assembly 14: Booklet maker 1 7-26 MFP Finisher Service Manual...
  • Page 28 7500-432, -632, and -832 Assembly 14: Booklet maker 1 Asm- Part Units/ Units/ Description Index number option 40X3981 Booklet bin assembly 40X3979 Booklet unit right glide assembly 40X4413 Booklet unit assembly (this comes assembled) 40X3980 Booklet unit left glide assembly 40X3984 Booklet unit cable assembly 40X3983...
  • Page 29 7500-432, -632, and -832 Assembly 15: Booklet maker 2 Asm- Part Units/ Units/ Description Index number option 40X3961 Booklet diverter gate 40X4118 Booklet path media transport roll assembly 40X3958 Booklet pinch guide assembly 40X4128 Belt idler pulley 40X0899 Booklet media transport roll drive gear 23T 40X3962 Booklet media transport roll torque limiter 40X0880...
  • Page 30 7500-432, -632, and -832 Assembly 16: Booklet maker 3 Asm- Part Units/ Units/ Description Index number option 40X4414 Booklet stapler unit assembly 40X3990 Booklet manual feed knob 40X3989 Booklet manual feed drive gear 31T 40X3988 Booklet unit catch 7-29 Parts catalog...
  • Page 31 7500-432, -632, and -832 Assembly 17: Booklet maker 4 Asm- Part Units/ Units/ Description Index number option 40X0825 Sensor (booklet end guide HP) 40X3992 Booklet media entrance drive motor 40X3993 Gear pulley 40/20T 40X3994 Booklet end guide drive belt 40X3996 Booklet paddle drive motor assembly 40X3995 Booklet paddle idler gear 14T...
  • Page 32 7500-432, -632, and -832 Assembly 18: Booklet maker 5 Asm- Part Units/ Units/ Description Index number option 40X3999 Booklet knife sector drive gear 42T 40X0825 Sensor (booklet knife HP) 40X0825 Sensor (booklet knife folding) 40X3998 Booklet knife HP sensor cable assembly 7-31 Parts catalog...
  • Page 33 7500-432, -632, and -832 Assembly 19: Booklet maker 6 Asm- Part Units/ Units/ Description Index number option 40X4001 Booklet front tamper 40X0825 Sensor (booklet front tamper HP) 40X4002 Booklet front tamper motor 40X4002 Booklet rear tamper motor 40X0825 Sensor (booklet rear tamper HP) 40X4003 Booklet rear tamper assembly 7-32...
  • Page 34 7500-432, -632, and -832 Assembly 20: Booklet maker 7 Asm- Part Units/ Units/ Description Index number option 40X4008 Booklet roll drive gear 18T 40X4006 Booklet roll drive gear 16T 40X4007 Booklet idler gear 38/18T 40X4009 Booklet drive gear 16T 40X4010 Folding drive gear 38T 40X4005 Exit roll drive belt...
  • Page 35 7500-432, -632, and -832 Assembly 21: Booklet maker 8 Asm- Part Units/ Units/ Description Index number option 40X4012 Manual feed drive gear 28T 40X4014 Media exit sensor cable assembly 40X4013 Manual feed drive gear 17T 40X4011 Booklet media pinch roll assembly 40X0921 Sensor (booklet unit media exit) 40X0908...
  • Page 36 7500-432, -632, and -832 Assembly 22: Booklet maker 9 Asm- Part Units/ Units/ Description Index number option 40X4016 Booklet gear 43/14T 40X4024 Booklet gear 39/18T 40X4015 Booklet gear 45T 40X4017 Booklet gear 44/16T 40X4019 Booklet gear 27/34T 40X4023 Booklet sensor interface cable assembly 40X4022 Booklet motor interface cable assembly 40X4021...
  • Page 37 7500-432, -632, and -832 Assembly 23: Finisher—electronics 7-36 MFP Finisher Service Manual...
  • Page 38 7500-432, -632, and -832 Assembly 23: Finisher—electronics Asm- Part Units/ Units/ Description Index number option 40X0931 Bridge unit interface card assembly 40X0932 Bridge unit connect cable assembly 40X0933 Bridge unit interface card cable assembly 40X4154 Finisher controller card assembly (booklet finisher only) 40X0934 Finisher controller card assembly 40X0935...
  • Page 39 7500-432, -632, and -832 Assembly 24: Finisher—cables 1 7-38 MFP Finisher Service Manual...
  • Page 40 7500-432, -632, and -832 Assembly 24: Finisher—cables 1 Asm- Part Units/ Units/ Description Index number option 40X0942 Upper media exit sensor cable assembly 40X0940 Finisher media entrance sensor cable assembly 40X0941 Buffer path sensor cable assembly 40X0937 Main sensor cable assembly 40X0946 Finisher LVPS cable assembly 40X0892...
  • Page 41 7500-432, -632, and -832 Assembly 25: Finisher—cables 2 Asm- Part Units/ Units/ Description Index number option 40X0922 Diverter gate sensor upper cable assembly 40X0944 Punch main drive cable assembly 40X0950 Diverter gate sensor lower cable assembly 40X0865 Punch waste box set cable assembly 40X0947 Interlock switch cable assembly 40X0945...
  • Page 42 7500-432, -632, and -832 Assembly 26: Finisher—cables 3 Asm- Part Units/ Units/ Description Index number option 40X0938 Main drive cable assembly 40X0930 Punch waste box full cable assembly 40X0932 Bridge unit connect cable assembly 40X0931 Bridge unit interface card assembly 40X4412 Finisher interface cable assembly (booklet finisher only) 40X0939...

This manual is also suitable for:

X862deX864de

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