Konica Minolta bizhub pro 1100 Maintenance Manual
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Summary of Contents for Konica Minolta bizhub pro 1100

  • Page 2: Notations And Symbols Used In This Manual

    This guide describes product names and system configurations as follows. Product name Conventions used in this guide bizhub PRO 1100 This machine: Indicates the entire system including options and functions. The main body: Indicates a main unit that covers printing functions.
  • Page 3: Impermissible Operating Conditions

    The Daily Maintenance Guide are intended for the following users of this machine: Operator: Person who has been trained by Konica Minolta or authorized partner to operate the system for its intended use as well as manage consumables, and perform the maintenance and troubleshooting described in user's guides.
  • Page 4: Table Of Contents

    Contents Intended use of this machine ........... i Intended use.
  • Page 5 PRO 1100 Making the Both Sides Adjustment for each tray ....... . . 2-22 Scan Measurement Adjustment .
  • Page 6: Daily Care

    Daily Care Daily cleaning About daily cleaning To reproduce stable output by this machine, be sure to clean the machine before output. )Cleaning timing Check the cleaning section every day before you activate the power of the machine. Clean the cleaning section when the cleaning section is dirty. Cleaning section Reference Scan section...
  • Page 7: Scan Section

    PRO 1100 Scan section )Cleaning section of the scan section Original glass Slit scan glass Slit scan glass for back side NOTICE Be careful not to damage the glass when you clean the machine. )Cleaning procedure Open the ADF.
  • Page 8 Open the lever [DF1], then open the conveyance guide. Clean the dirt on the slit scan glass for back side with a cleaning pad. Press the label section, and close the conveyance guide. Close the ADF.
  • Page 9: Fusing Section

    PRO 1100 Fusing section CAUTION Be sure to check the cleaning section before you activate the power of the main body. If you activate the power with the door of the main body closed, the inside of the fusing unit becomes hot. Therefore, you possibly get burned when you clean near the fusing unit.
  • Page 10 Hold the lever [M4], and pull out the duplex section. Deactivate the sub power switch, then deactivate the main power switch. Clean the dirt on the pre-fusing guide plate with a cleaning pad. Hold the lever [M8], and open the reverse exit section.
  • Page 11 PRO 1100 Moisten the cleaning pad with isopropyl alcohol, and clean the dirt on the fusing separating claw/Lw. Moisten the cleaning pad with isopropyl alcohol, and clean the dirt on the fusing separating claw/Up. Close the fusing paper exit section, and move the reverse exit section to the initial position.
  • Page 12: Cleaning Procedure

    Paper feed section )Cleaning section of the paper feed section Tray 1 )Cleaning procedure Activate the main power switch, then activate the sub power switch. Pull out the tray 1. Deactivate the sub power switch, then deactivate the main power switch. Close the left door and right door of the main body.
  • Page 13: Weekly Cleaning

    PRO 1100 Weekly cleaning About weekly cleaning To reproduce stable output by this machine, be sure to clean the machine once a week. )Cleaning timing Check the cleaning section once a week before you activate the power of the machine.
  • Page 14: Scan Section

    Scan section )Cleaning section of the scan section Original glass Slit scan glass Slit scan glass for back side NOTICE Be careful not to damage the glass when you clean the machine. )Cleaning procedure Open the ADF. Clean the dirt on the original glass with a cleaning pad.
  • Page 15 PRO 1100 Open the lever [DF1], then open the conveyance guide. Clean the dirt on the slit scan glass for back side with a cleaning pad. Press the label section, and close the conveyance guide. Close the ADF. 1-10...
  • Page 16: Cleaning Procedure

    Fusing section CAUTION Be sure to check the cleaning section before you activate the power of the main body. If you activate the power with the door of the main body closed, the inside of the fusing unit becomes hot. Therefore, you possibly get burned when you clean near the fusing unit.
  • Page 17 PRO 1100 Hold the lever [M4], and pull out the duplex section. Deactivate the sub power switch, then deactivate the main power switch. Clean the dirt on the pre-fusing guide plate with a cleaning pad. Hold the lever [M8], and open the reverse exit section.
  • Page 18 Moisten the cleaning pad with isopropyl alcohol, and clean the dirt on the fusing separating claw/Lw. Moisten the cleaning pad with isopropyl alcohol, and clean the dirt on the fusing separating claw/Up. Close the fusing paper exit section, and move the reverse exit section to the initial position.
  • Page 19: Cleaning Procedure

    PRO 1100 Duplex section )Cleaning section of the duplex section Paper fur brush for the registration roller/Lw Paper fur brush for the registration roller/Up Entrance section of the duplex section Registration roller Inside of the registration unit NOTICE Be careful not to drop any dirt on the paper path when you clean the machine.
  • Page 20 Move the paper fur brush for the registration roller/Lw to the initial posi- tion. NOTICE When you move the paper fur brush for the registration roller/Lw to the initial position, be sure to insert it fully until it hits against the back. Remove 3 paper fur brushes for the registration roller/Up while you release 2 projections for each in the arrow-...
  • Page 21 PRO 1100 Move 3 paper fur brushes for the registration roller/Up to the initial posi- tion. NOTICE When you move 3 paper fur brushes for the registration roller/Up to the initial position, confirm that 2 projections for each are fitted to the holes on the metal plate.
  • Page 22 Moisten the cleaning pad with isopropyl alcohol, and clean the dirt on the en- trance section of the duplex section. Close the lever [M1]. Open the lever [M12]. Moisten the cleaning pad with isopropyl alcohol, and remove the dirt, pieces of paper, and paper dust on the entrance section of the duplex section.
  • Page 23 PRO 1100 Moisten the cleaning pad with isopropyl alcohol, and clean the dirt on the registration roller. Moisten the cleaning pad with isopropyl alcohol, and clean the dirt inside the registration unit. Close the lever [M3]. 1-18...
  • Page 24: Cleaning Procedure

    Reverse exit section CAUTION Be sure to check the cleaning section before you activate the power of the main body. If you activate the power with the door of the main body closed, the inside of the fusing unit becomes hot. Therefore, you possibly get burned when you clean near the fusing unit.
  • Page 25 PRO 1100 Moisten the cleaning pad with isopropyl alcohol, and clean the dirt on the de- curler entrance roller. Close the lever [M7]. Moisten the cleaning pad with isopropyl alcohol, and clean the dirt on the op- posed roller of the fusing exit roller.
  • Page 26: Cleaning Procedure

    Paper feed section )Cleaning section of the paper feed section Tray 1 )Cleaning procedure Activate the main power switch, then activate the sub power switch. Pull out the tray 1. Deactivate the sub power switch, then deactivate the main power switch. Close the left door and right door of the main body.
  • Page 27: Both Sides Adjustment

    PRO 1100 BOTH SIDES ADJUSTMENT Both Sides Adjustment When performing the duplex printing, you can adjust a misalignment between the front and back sides to align the printing positions on the front and back sides. This task is referred to as Both Sides Adjustment.
  • Page 28 Making the Both Sides Adjustment for each tray Scan Measurement Adjustment: the method used for adjusting the zoom ratio and printing position of the back side based on those of the front side to match the appearance of the front and back sides.
  • Page 29 PRO 1100 Checking the reference position of the print side This section describes the contents of the following nine adjustment items. Placing paper (Main body) (Page 2-3) Placing paper (Paper Feed Unit PF-709) (Page 2-5) FD-Mag. Adjustment (Side 1)
  • Page 30 Fix the position of the side guide plates. Place about 100 sheets of paper with the print side down. While pressing the side guide lock release lever, align both side guide plates to the paper. Load the remaining paper, then press the rear guide plate against the paper.
  • Page 31 PRO 1100 )Placing paper (Paper Feed Unit PF-709) The following describes how to load paper into an optional Paper Feeder Unit PF-709. The paper loading procedure is the same for Tray 3 to Tray 5. Reference For information about how to load paper into other optional paper feeder unit, refer to the HTML User's Guide.
  • Page 32 Fix the position of the side guide plates. Place about 100 sheets of paper with the print side up. While pressing the side guide lock release lever, align both side guide plates to the paper, then fix their position to fit the size indicator on the top of the side guide plates.
  • Page 33 PRO 1100 Close the feed roller, then close the tray. Push the tray in until it locks into place. The amount indicator changes from in the tray information display area of the [MACHINE] or [COPY] screen. NOTICE Carefully close the tray. Otherwise, the machine may be subjected to an unexpected impact due to the tray or...
  • Page 34: Fd-Mag. Adjustment (Side 1)

    )FD-Mag. Adjustment (Side 1) Adjust the magnification in paper feed direction in the printer engine. This adjustment value will be the standard for Both Sides Adjust in Paper Setting. Objects of adjustment: Printer FD-Mag. NOTICE The adjustment of [Printer FD-Mag.] is applied to both the front and back sides. Press [Adjustment] on the [MACHINE] screen to display the [Adjustment Menu] screen.
  • Page 35 PRO 1100 Measure the resultant magnification in the paper feed direction. 205.7 Allowance: 0.5% or less (full size) Within 205.7 mm 1 mm If any adjustment is required, press [Exit PrintMode] to return to the [FD-Mag. Adjustment] screen. Use the touch panel keypad or the keypad on the control panel to enter the setting data.
  • Page 36: Cd-Mag. Adjustment (Side 1)

    )CD-Mag. Adjustment (Side 1) Adjust the magnification in crosswise direction in the printer engine. Objects of adjustment: Printer CD-Magnification Adjustment Press [Adjustment] on the [MACHINE] screen to display the [Adjustment Menu] screen. Press [Machine Adjustment], [Printer Adjustment], and [CD-Mag. Adjustment] in sequence.
  • Page 37 PRO 1100 If any adjustment is required, press [Exit PrintMode] to return to the [CD-Mag. Adjustment] screen. Use the touch panel keypad or the keypad on the control panel to enter the setting data. Use [+/-] to specify the value to be positive or negative.
  • Page 38: Restart Timing Adjustment (Side 1)

    )Restart Timing Adjustment (Side 1) Adjust the image position of lead edge in paper feed direction in the printer engine. Objects of adjustment: All Trays Offset, Restart Timing (Tray 1 to Tray 5), Restart Timing (Bypass) NOTICE Make this adjustment after completing [FD-Mag. Adjustment]. The adjustment of [All Trays Offset] is applied to both the front and back sides.
  • Page 39 PRO 1100 Measure the resultant restart timing. Allowance: 20 mm 0.5 mm / 0.79" 0.02" If any adjustment is required, press [Exit PrintMode] to return to the [Restart Timing Adjustment] screen. Use the touch panel keypad or the keypad on the control panel to enter the setting data.
  • Page 40: Fd-Mag. Adjustment (Side 2)

    )FD-Mag. Adjustment (Side 2) Adjust the magnification in paper feed direction in the printer engine. This adjustment value will be the standard for Both Sides Adjust in Paper Setting. Objects of adjustment: Tray 1 to Tray 5, Bypass Tray Press [Adjustment] on the [MACHINE] screen to display the [Adjustment Menu] screen.
  • Page 41 PRO 1100 If any adjustment is required, press [Exit PrintMode] to return to the [FD-Mag. Adjustment] screen. Use the touch panel keypad or the keypad on the control panel to enter the setting data. Use [+/-] to specify the value to be positive or negative.
  • Page 42: Cd-Mag. Adjustment (Side 2)

    )CD-Mag. Adjustment (Side 2) Adjust the magnification in crosswise direction in the printer engine. Objects of adjustment: Printer CD-Magnification Adjustment Press [Adjustment] on the [MACHINE] screen to display the [Adjustment Menu] screen. Press [Machine Adjustment], [Printer Adjustment], and [CD-Mag. Adjustment] in sequence.
  • Page 43 PRO 1100 If any adjustment is required, press [Exit PrintMode] to return to the [CD-Mag. Adjustment] screen. Use the touch panel keypad or the keypad on the control panel to enter the setting data. Use [+/-] to specify the value to be positive or negative.
  • Page 44: Restart Timing Adjustment (Side 2)

    )Restart Timing Adjustment (Side 2) Adjust the image position of lead edge in paper feed direction in the printer engine. Objects of adjustment: Restart Timing (Tray 1 to Tray 5), Restart Timing (Bypass) Press [Adjustment] on the [MACHINE] screen to display the [Adjustment Menu] screen.
  • Page 45 PRO 1100 If any adjustment is required, press [Exit PrintMode] to return to the [Restart Timing Adjustment] screen. Use the touch panel keypad or the keypad on the control panel to enter the setting data. Use [+/-] to specify the value to be positive or negative.
  • Page 46: Centering Adjustment

    )Centering Adjustment Adjust the image position in the crosswise direction of the printer engine. NOTICE Make this adjustment after completing [CD-Mag. Adjustment]. Press [Adjustment] on the [MACHINE] screen to display the [Adjustment Menu] screen. Press [Machine Adjustment], [Printer Adjustment], and [Centering Adjustment] in sequence.
  • Page 47 PRO 1100 Use the touch panel keypad or the keypad on the control panel to enter the setting data. Use [+/-] to specify the value to be positive or negative. Press [Set] to change the current value. Adjustment Range: ([Front]) -64 to +63 ([Back]) (1 step = 0.1 mm) Repeat steps 3 to 8 until the desired result is obtained.
  • Page 48: Making The Both Sides Adjustment For Each Tray

    Making the Both Sides Adjustment for each tray Adjust a misalignment between the front and back sides, which is caused during the duplex printing, for each tray. The following methods are available to carry out the Both Sides Adjustment. Scan Measurement Adjustment (Page 2-22) Gap Adjustment...
  • Page 49 PRO 1100 Select the tray with the target paper loaded, then press [Change Set]. Press [Both Sides Adj]. Check that [Scan Meas.] is displayed, then press [Output Background Sheet]. 2-23...
  • Page 50 When the [PRINT MODE] screen is displayed, press Start on the control panel. A background sheet is printed out. If you already have the background sheet available for measurement, you do not need to print out a background sheet. Proceed to Step 7. NOTICE Use paper of A3 or larger, or 11 e 17 or larger to output the background sheet.
  • Page 51 PRO 1100 Enter the number of adjustment charts you want to print out. however, only up to 20 adjustment charts can be scan-measured continuously. Press Start on the control panel. Adjustment charts are printed on both sides of the paper in the tray you selected in Step 2.
  • Page 52 Open the ADF, then place an adjustment chart with the front side facing up (not facing the original glass), setting the top side flush with the far end of the glass. Place the upper-left corner of the adjustment chart approximately 2 inches (approximately 5 cm) away from the vertical size guide and horizontal size guide respectively on the original glass making sure that the left and top sides are parallel to the vertical size guide and horizontal size guide respectively.
  • Page 53 PRO 1100 Place the background sheet on the original glass, then close the ADF. Place the black side of the background sheet facing down (facing the original glass), then set it flush with the vertical size guide and horizontal size guide as shown below. Exercise care to ensure the previously set adjustment chart is not misaligned.
  • Page 54 Repeat the scanning steps 12 to 14 four times for every adjustment chart. First time: Set the front side of the adjustment chart face up (turned away from the original glass), with its top edge positioned to the back side. Second time: Set the front side of the adjustment chart face up (turned away from the original glass), with its bottom edge...
  • Page 55 PRO 1100 Select whether to continue the scan measurement or to finish the scan measurement and calculate the adjustment value. To continue the scan measurement, press [No]. To finish the scan measurement and calculate the adjustment value, press [Yes].
  • Page 56 Press [Close] to exit the adjustment. Scan Measurement Adjustment is then completed. To register adjustment values in a paper profile, press [Register]. For details about how to register a paper profile, refer to the HTML User's Guide. 2-30...
  • Page 57: Gap Adjustment

    PRO 1100 )Gap Adjustment To adjust a gap, print out a chart, measure a gap between the front and back sides at the specified measurement point of the back side using a scale to determine the adjustment value, and enter it. (Adjust the zoom ratio and image position of the back side based on the image position of the front side.)
  • Page 58 Select [Gap], then press [Print Mode]. When the [PRINT MODE] screen is displayed, press Start on the control panel. A test chart is printed out. Press [Exit Print Mode]. Measure the gap between the front and back sides at each point of [a] to [d] on the [back] side of the printed out chart.
  • Page 59 PRO 1100 Press [a] to [d] of each point, and enter the adjustment value using the keypad, [,], or [+] on the screen. If the printing position is misaligned to the minus (-) side, enter a positive value (+). If the printing position is misaligned to the plus (+) side, enter a negative value (-).
  • Page 60 Press [Exit Print Mode]. After the adjustment is completed, press [OK]. To finely adjust the adjustment value, continuously proceed to step 4 in "Zoom and Image Shift Adjustment" (Page 2-41). Press [Close] to exit the adjustment. Gap Adjustment is then completed. To register adjustment values in a paper profile, press [Register].
  • Page 61: Chart Adjustment

    PRO 1100 )Chart Adjustment You can print out a Both Sides Adjustment chart, measure measurement points using a scale, and enter measurement values in order to carry out the adjustment. Using this function, you can only enter measurement values to carry out the both-side adjustment. This is convenient when an unclear misalignment is detected between the front and back sides to perform the duplex printing with a new type of paper or to change paper in a tray.
  • Page 62 Select [Front], then press [Chart Adjustment]. Press [Print Mode]. When the [PRINT MODE] screen is displayed, press Start on the control panel. A test chart is printed out. Press [Exit Print Mode]. 2-36...
  • Page 63 PRO 1100 Measure the line length at each of points [1] to [8] on the printed-out chart using a scale. The figure on the right illustrates an example to measure points [1] and [5]. As illustrated in this example, measure the line length at each printed point.
  • Page 64 Select [Back], then press [Chart Adjustment]. Press [Print Mode]. When the [PRINT MODE] screen is displayed, press Start on the control panel. A test chart is printed out. Press [Exit Print Mode]. 2-38...
  • Page 65 PRO 1100 Measure a misalignment between the marks of [1] to [4] printed on the [back] side of the output chart and the marks on the [front] side. back The figure shows an example to measure [1]. The scale resolution is 0.5 mm.
  • Page 66 After the adjustment is completed, press [OK]. To finely adjust the adjustment value, continuously proceed to step 4 in "Zoom and Image Shift Adjustment" (Page 2-41). Press [Close] to exit the adjustment. Chart Adjustment is then completed. To register adjustment values in a paper profile, press [Register].
  • Page 67: Zoom And Image Shift Adjustment

    PRO 1100 )Zoom and Image Shift Adjustment You can finely adjust the zoom ratio of the print side and the top, bottom, left, and right positions on the front and back sides. Because the adjustment data can be entered directly as a percentage or numerical value indicating the shift amount, it is convenient for fine adjustment after Scan Meas.
  • Page 68 Press [Front] or [Back] to select the print side to be adjusted. Enter the zoom ratio or the image shift value using the keypad, [,], or [+] on the screen or the Keypad on the control panel. To specify the zoom ratio, press [Vertical] or [Horizontal], then enter a value.
  • Page 69 PRO 1100 Zoom ratio adjustment example: The image on the front side is 10 mm in a lengthwise direction while the image on the back side has been lengthened to 10.1 mm. Press [Vertical] of [Back], then press [1][0][0].
  • Page 70 Tips If printing positions are misaligned between the front and back sides even after the Both Sides Adjustment has been carried out several times, readjust the reference position on the print side. For details about the adjustment procedure, refer to the HTML User's Guide. 2-44...
  • Page 71 2016.03 © 2016...

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