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IDEAL Evomax 30 Manual

Multiline flue kit
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MULTILINE FLUE KIT
EVOMAX
30 - 150
30P - 80P
When replacing any part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require.
Do not use reconditioned or copy parts that have not been clearly authorised by Ideal.
For the very latest copy of literature for specification and maintenance practices visit our website
www.idealcommercialboilers.com where you can download the relevant information in PDF format.
February 2016
UIN 211389 A02

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Summary of Contents for IDEAL Evomax 30

  • Page 1 Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. For the very latest copy of literature for specification and maintenance practices visit our website www.idealcommercialboilers.com where you can download the relevant information in PDF format.
  • Page 2: Table Of Contents

    GENERAL CONTENTS Introduction ..............3 Cascade Flue Components ..........4 Assembly ................5 Flue Design ............... 6 Commissioning ..............9 Starter Kit Components ..........10 Extension Kit Components ........... 12 NOTE TO THE INSTALLER: LEAVE THESE INSTRUCTIONS ADJACENT TO THE GAS METER. EVOMAX - MULTILINE FLUE KITS...
  • Page 3: Introduction

    INTRODUCTION 1.0 EVOMAX CASCADE FLUE SYSTEM Header Non Return Valves Condensate Drain (Siphon) Evomax Cascade Boilers (Type B23) 1.1 INTRODUCTION 1.2 SYSTEM CONFIGURATIONS The Cascade Flue system enables Evomax boilers of ‘open flue’ Type B23 to be connected via a common flue header. Option Gas Type Evomax Models number System...
  • Page 4: Cascade Flue Components

    COMPONENTS 2.0 CASCADE FLUE COMPONENTS (FIGURE 2.1) End Cap Siphon Collector Pipe (200 dia) Elbow (90° x 100) Non-Return Valve Connector (100 x 150) Non-Return Valve Body (150 x 100 or 80) Flue Extension Tube (100 or 80) Air Intake Grill Flue Connector (100/150 or 80/125) The Cascade Flue system is supplied in two kits.
  • Page 5: Assembly

    It is recommended that Evomax applications of the Cascade To prevent movement of the tube connections by the influence Flue System should be installed in combination with the Ideal of expansion and contraction, securing clips are provided. The Frame & Header Kit.
  • Page 6: Flue Design

    FLUE DESIGN 3.0 FLUE DESIGN IMPORTANT: LEAKAGE OF FLUE PRODUCTS INTO THE ROOM WILL DEPLETE THE OXYGEN LEVEL & INHIBIT SAFE COMBUSTION. 3.0.7 The flue route should be planned to enable the least 3.01 The following standards are relevant to the directional change, one elbow is recommended as construction, installation &...
  • Page 7 FLUE DESIGN FIGURE 3.2 (FLUE SYSTEM LAYOUT) Customer specified components At the maximum system capacity the static pressure generated against the flue resistance at position [A] must not exceed the value Pmax quoted in Table 3.3. 3.3 EVOMAX CASCADE FLUE SYSTEM DATA 3.4 DESIGN PROCEDURE 1.
  • Page 8 FLUE DESIGN FIGURE 3.5 (COMBUSTION PRODUCTS FLOW RATE) 1100 Mass Flow Rate [kg/hr/ 1000 Volume Flow Rate @ mean flue temp 50C [cu m/hr] Cascade Total System Capacity - Htot [kW] Cascade Total System Capacity - Htot [kW] FIGURE 3.6 (EVOMAX CASCADE FLUE SYSTEM DATA) System System...
  • Page 9: Commissioning

    COMMISSIONING 4.0 COMMISSIONING To accommodate the flue pressure generated by the Procedure for selecting Multiline cascade flue operation connection of multiple boilers to a common flue, the minimum on Evomax user interface control panel. rate (equivalent to minimum fan speed) of each Evomax Press SELECT and then hold + and –...
  • Page 10: Starter Kit Components

    STARTER KITS STARTER KIT COMPONENTS FOR 30-80 MODELS [UIN 210264] Dn 80 POS. QTY. DESCRIPTION ADAPTER CONCENTRIC PP 80/125 + MP AIR INLET GRILL AL 125-80 H=85 EXTENSION PP 80x500 VALVE PP 80-150 REDUCER EXC. PP 150-100 ELBOW SHORT PP 100 90° COLLECTOR PP 200x610 1x100 45°...
  • Page 11 STARTER KITS STARTER KIT COMPONENTS FOR 100-150 MODELS [UIN 210268] Dn 100 POS. QTY. DESCRIPTION ADAPTER CONCENTRIC PP 100/150 + MP AIR INLET GRILL AL 150-100 H=85 EXTENSION PP 100x500 VALVE PP 100-150 REDUCER EXC. PP 150-100 ELBOW SHORT PP 100 90° COLLECTOR PP 200x610 1x100 45°...
  • Page 12: Extension Kit Components

    EXTENSION KITS EXTENSION KIT COMPONENTS FOR 30 -80 MODELS [UIN 210265] Dn 80 POS. QTY. DESCRIPTION ADAPTER CONCENTRIC PP 80/125 + MP AIR INLET GRILL AL 125-80 H=85 EXTENSION PP 80x500 VALVE PP 80-150 REDUCER EXC. PP 150-100 ELBOW SHORT PP 100 90° COLLECTOR PP 200x610 1x100 45°...
  • Page 13 EXTENSION KITS EXTENSION KIT COMPONENTS FOR 100-150 MODELS [UIN 210269] Dn 100 POS. QTY. DESCRIPTION ADAPTER CONCENTRIC PP 100/150 + MP AIR INLET GRILL AL 150-100 H=85 EXTENSION PP 100x500 VALVE PP 100-150 REDUCER EXC. PP 150-100 ELBOW SHORT PP 100 90° COLLECTOR PP 200x610 1x100 45°...
  • Page 14 NOTES EVOMAX - MULTILINE FLUE KITS...
  • Page 15 NOTES EVOMAX - MULTILINE FLUE KITS...
  • Page 16 Technical Training The Ideal Boilers Technical Training Centre offers a series of first class training courses for domestic, commercial and industrial heating installers, engineers and system specifiers. For details of courses please ring: ........ 01482 498 432 Ideal is a trademark of Ideal Boilers.