Hyundai HYBC5200 User Manual
  1. Manuals
  2. Brands
  3. Hyundai Manuals
  4. Brush Cutter
  5. HYBC5200
  6. User manual

Hyundai HYBC5200 User Manual

Hide thumbs Also See for HYBC5200:

Advertisement

Table of Contents

BRUSHCUTTER
Model HYBC5200
User Manual
Licensed by Hyundai Corporation, Korea

Advertisement

Table of Contents
loading

Related Manuals for Hyundai HYBC5200

Summary of Contents for Hyundai HYBC5200

  • Page 1 BRUSHCUTTER Model HYBC5200 User Manual Licensed by Hyundai Corporation, Korea...
  • Page 2 Page 2 Rev 3 - September 2016...

  • Page 3: Table Of Contents

    CONTENTS SAFETY 4 - 8 QUICK START 9 - 21 STARTING PROCEDURE 22 - 24 STOPPING PROCEDURE USING THE MACHINE 25 - 26 MAINTENANCE 27 - 30 TROUBLESHOOTING SPECIFICATION PART LOCATIONS 33 - 34 10. DECLARATIONS OF CONFORMITY 11. RECYCLING & PRODUCT DISPOSAL 12.

  • Page 4: Safety

    SAFETY 1.1. General safety notes. 1.1.1. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user.
  • Page 5 make sure that the machine is turned off. DO 1.4.5. ALWAYS carry fuel in the correct and NOT enter a room you suspect of having clearly marked container. carbon monoxide present – instead call the emergency services. 1.2.3.2. Contact a doctor immediately or go to hospital - let them know that you suspect carbon monoxide poisoning.
  • Page 6 1.6.2.1. Remove all clothing contaminated and circulatory tissue death. with electrolyte. If you cannot remove then 1.7.2. Not all factors that lead to white finger saturate in water. disease are known, but cold weather, smoking 1.6.2.2. Get medical assistance as soon as and other diseases that affect blood vessels possible.
  • Page 7 • DO NOT mix fuel in an enclosed area or near open fires. • Make sure sufficient ventilation / ventilation. Warning against flying objects wear helmet, • Mix and store the fuel mixture in a goggles and ear protection. correctly marked container, which is allowed by local regulations.
  • Page 8 1.10.12. DO NOT wear rings and 1.10.10. jewelry or loose, dangling clothing that could NEVER use the machine with a saw blade get caught in the machine. DO NOT wear footwear with unprotected toes and DO NOT attachment it is STRICTLY FORBIDDEN. work barefoot or without leg protection.

  • Page 9: Quick Start

    You can also check out our online video at www.youtube.com/hyundaipowerequip.co.uk 2.1. This guide is meant to serve as a quick reference for operating your Hyundai brush cutter it is for convenience and the user should read the safety section first.
  • Page 10 Slide the trigger assembly over the handle bar, locate the hole and refit the screw and bolt through the trigger assembly. N.B. Note orientation of trigger assembly power switch should be towards user. Page 10 Rev 3 - September 2016...
  • Page 11 Undo the 4 Allen bolts and remove the cover, place handle bar into cradle and align hole in shaft and refit the four Allen bolts once positioned to suit user tighten the bolts. Handlebar and trigger assembly Page 11 Rev 3 - September 2016...
  • Page 12 2.5. Trimmer blade assembly. Before fitting the trimmer guard to the machine you must first fit the trimmer guard cord cutter. Take the cutter blade and 3 self-tapping screws from the Blue tool bag. Align the cutter blade as shown and fix into place. N.B. Keep the protective sleeve in place until blade is fully secured and ready for use.
  • Page 13 Place the semi assembled trimmer guard and slide it over the shaft as shown below. You will need to rubber bung of the end of the lower shaft – retain the bung for future use as it helps to keep the drive shaft clear and free of debris. Once the guard clamp has been located into the hole of the shaft tighten the two fixing bolts.
  • Page 14 2.7. Grass trimmer assembly. To fit the trimmer head you need to undo the retaining nut (clockwise direction), then remove the retention cup and the clamp plate (Keep these safe they are not used with the trimmer head). Using one of the supplied 4mm Allen keys lock the shaft, then screw on the trimmer head in anti-clockwise direction make sure head is fully tightened.
  • Page 15 2.8. Cutter head assembly. (Machine is supplied with a 3 and 8 toothed blade). 2.8.1. You should wear safety gloves when handling the blades. To fit the cutter blade you will need to remove the trimmer head. Once the trimmer head is removed select either the 3 or 8 toothed blade. Remove the plastic blade protective guard (retain for future use) and mount onto the shaft.
  • Page 16 Fit cup spacer and securing nut. Lock the shaft as in section 2.7 and fully tighten. N.B. if machine vibrates excessively in use then STOP machine and make sure that the blades is correctly fitted – If in doubt contact Hyundai aftersales department. Page 16...
  • Page 17 To fully tighten use the supplied spark plug box spanner. N.B. To tighten you need to turn box spanner in an anti-clockwise direction. 2.9. Attaching cutting assembly to drive shaft. To attach the cutter assembly remove the protection bung (retain for future use) – undo the locking hand wheel, press the locking trigger and insert the cutter assembly into the drive assembly until it locates with the shaft.
  • Page 18 2.10. Head shield/Ear defender assembly. Rotate to align the tags on the helmet to match the holes on the top of the visor. Place the visor over the tags, then rotate the tags 180° to secure into place. Place the ear defenders over the outside of the headband on the helmet and place into the clips.
  • Page 19 2.12. Adding fuel. Unscrew the fuel tank cap and carefully add a 2-stroke fuel/oil mixture as in section 2.10. DO NOT overfill and allow a 25 mm gap at the top of the tank. Once full replace and correctly tighten the fuel cap. Fuel tank capacity is 1200ml. DO NOT use straight unleaded petrol.
  • Page 20 With the bump feed facing outwards from your left hand, take the looped end and place it around the holder in the middle of the spool as shown below. You will need approximately 3 metres of 2.5 mm of nylon cord the bump head unit either side on the grooves and pull to remove the top of the head.
  • Page 21 Wrap the nylon cord around the spool in an anti-clockwise direction until you have approximately - 150 mm (6”). Then insert spool back into the spindle. Feed the line through the two notches in the spindle and reinsert the washer and spring into the spool. Once complete re-attach the spindle to the cutting head.

  • Page 22: Starting Procedure

    STARTING PROCEDURE Fill with fuel/oil mixture, make sure the fuel cap is secure – see section 2.11. - Set the power switch on the handle to the ON position. Pump the primer bulb about 8 to 10 times until fuel shows in the bulb. Page 22 Rev 3 - September 2016...
  • Page 23 For COLD start move choke lever UP to start position. N.B. For a WARM/HOT start you will probably not need to do this. Place one hand on the machine, and using the other hand pull the recoil until you feel a resistance, then pull briskly.

  • Page 24: Stopping Procedure

    Before starting work allow the engine to warm up. Once the engine has warmed up (2/3 minutes) you can apply the throttle. Press both the throttle lock and throttle lever together. To adjust the amount of throttle partiality release the throttle lever only. The throttle trigger can be locked into place by pressing the trigger lock button.

  • Page 25: Using The Machine

    Connect quick release buckle. USING THE MACHINE During use the engine and exhaust gets very HOT. You must keep all parts of the body and clothing clear. DO NOT leave a HOT machine near combustible materials. 5.1. Before starting work. 5.1.1.
  • Page 26 The shoulder strap is fitted with a quick release device (see image) fitted. You can remove the shoulder strap quickly by pulling the quick release device. 5.4. Trimming techniques. If you are not familiar with the trimming, practice with the machine with the machine stopped.

  • Page 27: Maintenance

    MAINTENANCE Always stop the engine and unplug the spark plug before doing any repairs or maintenance. Never touch the rotating nylon cord or blade. Check and maintain fuel level regularly, and maintain the fuel/oil mix to the correct ratio. Frequently check the brush cutter and make sure that all grass deposits are removed from the trimmer head and/or blade Check the blade, in order to obtain a good cut, the blade should always be sharp and well balanced.
  • Page 28 6.1. Air filter. Never let the engine run without the air filter. A dirty air filter element affects the engine performance, increases fuel consumption and makes it difficult to start. If you notice a loss of engine power. 6.1.1. Remove the air filter cover by undoing the Allen bolt using the supplied Allen key. 6.1.2.
  • Page 29 6.2. Spark plug. The spark plug MUST be fully tightened otherwise the engine will overheat causing damage. Always complete the following steps after the engine has been turned off and allowed to cool down. 6.2.1. To make sure the engine runs correctly a spark plug gap of 0.6 -0.7 mm must be maintained and the spark plug must be free of carbon deposits.
  • Page 30 6.3. Trimmer blade sharpening When sharpening the blade you MUST wear safety gloves. 6.3.1. Remove the cutting blade from the shield. Remove the blade by undoing the 3 self- tapping screws (put in a safe place). Place the blade firmly into a vice. 6.3.2.

  • Page 31: Troubleshooting

    TROUBLESHOOTING MOTOR DOES NOT COME UPTO SPEED Possible causes; 1. Choke is in "cold start" position, exhaust system does not clog air supply, worn Movable 7.1. If troubleshooting does not solve elements, spark weak, valve clearance to big, the problem, contact your dealer or the sooty cylinder head.

  • Page 32: Specification

    SPECIFICATION MODEL HYBC5200 Engine type Single cylinder, 2 stroke air cooled Engine size – cc Fuel tank capacity – ml 1200 Noise level – dB (A) Power – kw Start method Recoil Fresh unleaded petrol – Semi-synthetic 2 Fuel type/ratio...

  • Page 33: Part Locations

    PART LOCATIONS Page 33 Rev 3 - September 2016...
  • Page 34 Page 34 Rev 3 - September 2016...

  • Page 35: Declarations Of Conformity

    10. DECLARATIONS OF CONFORMITY Genpower Ltd confirms that these Hyundai products conform to the following CE Directives; 2006/42/EC Machinery Directive 2004/108/EC EMC Directive 2000/14/EC, Amended by 2005/88/EC Noise Emissions Directive 97/68/EC_2010/26/EC NRMM Emissions Directive Page 35 Rev 3 - September 2016...

  • Page 36: Recycling & Product Disposal

    11.7. We are a Member of the VALPAK 11. RECYCLING & PRODUCT National Compliance scheme and our DISPOSAL registration number is RM08660. 11.8. For further information about disposal please contact your Local Authority. 11.1. We do not offer a takeback scheme 11.9.

  • Page 37: Warranty

    14. WARRANTY 14.1. For specific warranty and warranty exclusions details for your product please visit our Customer services section on our website at www.hyundaipowerequipment.co.uk If you require a hard copy of Warranty details please contact aftersales on aftersales@genpower.co.uk Page 37 Rev 3 - September 2016...
  • Page 38 Page 38 Rev 3 - September 2016...
  • Page 39 Page 39 Rev 3 - September 2016...
  • Page 40 GENPOWER LTD Isaac Way, London Road Pembroke Dock, UNITED KINGDOM, SA72 4RW T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198 E: info@hyundaipowerequipment.co.uk www.hyundaipowerequipment.co.uk...

Table of Contents