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Horizon Fitness 612T Service Manual
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Summary of Contents for Horizon Fitness 612T

  • Page 1 Horizon Fitness 612T Service Manual...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS CHAPTER 1: SERIAL NUMBER LOCATION……………………………………………….………3 CHAPTER 2: ENGINEERING MODE 2.1 Engineering Mode…………………………………….……………………………………………...……..4 2.2 Engineering Mode Overview…………………………………………….…………………………..…….5 CHAPTER 3: ELECTRAL DIAGRAM 3.1 Electrical Diagram …………………………………………………………………………………….…….6 CHAPTER 4: TROUBLESHOOTING 4.1 Troubleshooting – No Power to the Console ………………………………………………….………..7 4.2 Troubleshooting – No Console Response ……………………………………………...……..….…….9 4.3 Troubleshooting –...
  • Page 3: Chapter 1: Serial Number Location

    CHAPTER 1: SERIAL NUMBER LOCATION 1.1 Serial Number Location...
  • Page 4: Chapter 2: Engineering Mode

    CHAPTER 2: ENGINEERING MODE 2.1 Engineering Mode 1) To enter Engineering Mode, press & hold the SPEED UP and DOWN keys at the same time for 3-5 seconds until Engineering Menu appears on the display. 2) Use the SPEED UP and DOWN keys to scroll through a list of modes. 3) Press START to enter a mode.
  • Page 5: Engineering Mode Overview

    CHAPTER 2: ENGINEERING MODE 2.2 Engineering Mode – Overview MODE FUNCTION DESCRIPTION ENG 0 Display Test Start Key – LCD/LED on Stop Key – LCD/LED off Any Other Key - Will show on the display window. Hold the STOP key for 3 seconds to return to the Engineering Menu. ENG 1 Hardware Test Motor Test.
  • Page 6: Electrical Diagram

    CHAPTER 3: ELECTRICAL DIAGRAM 3.1 Electrical Diagram...
  • Page 7: Chapter 4: Troubleshooting

    CHAPTER 4: TROUBLESHOOTING 4.1 Troubleshooting – No Power to the Console The power switch is in the on position, but the console will not turn on. Symptom: Reason: 1. The outlet is not providing the correct power, or the power cord / switch is defective. 2.
  • Page 8 CHAPTER 4: TROUBLESHOOTING 4.1 Troubleshooting – No Power to the Console – Continued 4. If the MCB does have power, check the connection of the console cable wire at the MCB and UCB. a. Remove the console cable from the MCB, and use a multi-meter to measure the DC voltage between the “GND pin”...
  • Page 9 CHAPTER 4: TROUBLESHOOTING 4.2 Troubleshooting – Keypads Not Responding The keypads are not responding when pressed. Symptom: Reason: 1. The keypads are defective. 2. The console is defective. Solution: 1. Press the SPEED UP and DOWN keys together for 3 seconds to enter Engineering Mode. a.
  • Page 10: Troubleshooting - No Console Response

    CHAPTER 4: TROUBLESHOOTING 4.3 Troubleshooting – No Console Response The power is on and the console lights up, but the treadmill does not run when keys are Symptom: pressed. Reason: 1. The keypads are defective. 2. The console is defective. 3.
  • Page 11: Troubleshooting - Speed Feedback Inaccurate

    CHAPTER 4: TROUBLESHOOTING 4.4 Troubleshooting – Speed Feedback Inaccurate The treadmill speed shown on the display is higher or lower than the actual speed. Symptom: Reason: 1. The treadmill needs to be calibrated. 2. The speed sensor is defective. 3. The MCB is defective. Solution:...
  • Page 12: Troubleshooting - Noise Issues

    CHAPTER 4: TROUBLESHOOTING 4.5 Troubleshooting – Noise Issues Symptom: 1. Thumping noise twice per rotation on a new machine. 2. Rubbing / grinding noise. 3. High pitched “bell-like” sound from under the motor cover. 4. Banging or clunking sound. 5. Slapping / thunking / squeaking sound with each footstep. 6.
  • Page 13 CHAPTER 4: TROUBLESHOOTING 4.5 Troubleshooting – Noise Issues - Continued 4. The sound is likely due to the unit not being level. a. Check that all levelers are touching the ground. b. Move the treadmill to another flat surface. 5. This sound is likely from the running deck / belt. a.

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