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ICFDV Series Direct Vent Gas Fireplace Insert
Installation and Operating Instructions
Models: ICFDV40LNTSC, ICFDV40CNTSC
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
•
Do not store or use gasoline or other
fl ammable vapors and liquids in the
vicinity of this or any other appliance.
•
WHAT TO DO IF YOU SMELL GAS
– Do not try to light any appliance.
– Do not touch any electrical switch; do
not use any phone in your building.
– Leave the building immediately.
– Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
– If you cannot reach your gas supplier,
call the fi re department.
•
Installation and service must be performed
by a qualifi ed installer, service agency or
the gas supplier.
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause
injury or property damage. Refer to this manual.
For assistance or additional information consult
a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket,*
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is for use only with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certifi ed kit is used.
* Aftermarket: Completion of sale, not for purpose of resale, from
the manufacturer.
DANGER
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for
future reference.
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
20304852 10/14 Rev. 2
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Table of Contents
Troubleshooting
Related Manuals for Vermont Castings ICFDV40LNTSC
Summary of Contents for Vermont Castings ICFDV40LNTSC
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Page 1: Installation And Operating Instructions
ICFDV Series Direct Vent Gas Fireplace Insert Installation and Operating Instructions Models: ICFDV40LNTSC, ICFDV40CNTSC WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death or property damage. • Do not store or use gasoline or other fl... -
Page 2: Table Of Contents
ICFDV40 Fireplace Insert CONTENTS Thank you and congratulations on your purchase of a Vermont Castings Group Fireplace Insert. PLEASE READ THE INSTALLATION AND OPERATION INSTRUCTIONS BEFORE USING THE APPLIANCE! IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fi re hazard and will void the warranty. -
Page 3: Important Safety Information
ICFDV40 Fireplace Insert IMPORTANT SAFETY INFORMATION OWNER INSTALLER Please retain these instructions for future reference. Please leave these instructions with the appliance. WARNING: • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fi replace. •... -
Page 4: Code Approval
ICFDV40 Fireplace Insert IMPORTANT SAFETY INFORMATION & CODE APPROVAL 12. You must keep control compartments, burners, and IMPORTANT: circulating air passages clean. More frequent cleaning PLEASE READ THE FOLLOWING may be needed due to excessive lint and dust. Turn off CAREFULLY the gas valve and pilot light before cleaning fi... -
Page 5: Product Features
GAS SPECIFICATIONS & ORIFICE SIZE Max. Min. Fuel Input Input Orifi ce Model Type BTU/h BTU/h Size ICFDV40LNTSC Natural 39,000 28,000 3.1mm ICFDV40CNTSC Natural 40,000 30,000 3.1mm ICFDV40LNTSC w/ propane conversion 36,000 28,000 ICFDV40CNTSC w/ propane conversion 35,000 28,500 20304852... -
Page 6: Insert Dimensions
ICFDV40 Fireplace Insert INSERT DIMENSIONS ” (621 mm) 13 ” (337 mm) ” 12 ” (56 mm) (318 mm) ” (144 mm) " 18 " (586 mm) (460 mm) ” (668 mm) 2 ” 29 ” (740 mm) (57 mm) Figure 2 ICFDV Fireplace Insert Dimensions 20304852... -
Page 7: General Installation Information
ICFDV40 Fireplace Insert GENERAL INSTALLATION INFORMATION BEFORE YOU START Your remote control receiver must "learn" the signal code from your hand-held trans- Read this homeowner manual thoroughly and follow all mitter. This operation should be performed instructions carefully. Inspect all contents for shipping with power applied to the fi... -
Page 8: Clearances
ICFDV40 Fireplace Insert CLEARANCES INSERT CLEARANCES No combustibles (ie: drapes, doors) may be within, or swing within 36" of the front of the insert. Finish Wall 12" (305 mm) 12” (305 mm) Maximum Depth 14" Side Wall Noncombustible (355 mm) Material Required up to 9"... -
Page 9: Installation
ICFDV40 Fireplace Insert INSTALLATION INSERT PLACEMENT REMOVING COMMAND CENTER BRACKET • In order to fi t insert into a smaller opening, the command The insert must be placed within a code-conforming center bracket may be removed. Refer to Pages 6 and 9 masonry fi... -
Page 10: Zero-Clearance Fireplace Requirements
ICFDV40 Fireplace Insert INSTALLATION ZERO-CLEARANCE (METAL) FIREPLACE Insulation REQUIREMENTS • The damper and grate must be removed. • The smoke shelf, internal baffl es, screen, refractory and Shelf metal or glass doors may be removed (if applicable). • Do not remove or alter the insulation or any structured rigid frame members (metal sides, fl... -
Page 11: Venting Installation
Installation of any damaged venting component. • Unauthorized modifi cation of the venting system. • Installation of any component part not manufactured or approved by Vermont Castings Group. • Installation other than permitted by these instruc- Maximum Height 40' tions. -
Page 12: Altitude Considerations
ICFDV40 Fireplace Insert VENTING INSTALLATION ALTITUDE CONSIDERATIONS Failure to adjust air shutter properly may This heater has been tested at altitudes ranging from sea lead to improper combustion which can level to 4,500 feet (1,370 m). In this testing, heater with create a safety hazard. -
Page 13: Venting Confi Gurations
VENTING INSTALLATION ICFDV40 Fireplace Insert VENTING CONFIGURATIONS Termination Kits (Refer to Page 12) Exhaust Inlet 3" (75 mm) Exhaust UL 1777 Gas Liner 3" (75 mm) Inlet Recommended block-off plate (noncombustible metal). Prevents odors from chimney entering room. UL 127 Solid Fuel Z.C Fire- FP2949 Figure 11 -... -
Page 14: Intake/Exhaust Manifold Removal And Vent Installation
ICFDV40 Fireplace Insert VENTING INSTALLATION INTAKE/EXHAUST MANIFOLD REMOVAL Plate AND VENT INSTALLATION Assembly The intake/exhaust manifold is shipped attached to insert. It may be removed to allow tight installation. 1. Unfasten the two (2) machine screws on the face of the unit and release the plate assembly by sliding the plate back. -
Page 15: Glass Frame Removal
ICFDV40 Fireplace Insert GLASS FRAME REMOVAL GLASS FRAME REMOVAL DANGER 1. Before installation, the glass frame removal tool must be removed from the side of the unit. As you face the front of the unit, the glass frame removal tool is located HOT GLASS WILL on the right side. -
Page 16: Insert Installation
ICFDV40 Fireplace Insert INSERT INSTALLATION CHECK GAS TYPE Use proper gas type for the insert you are installing. If you 100 gal. (min. External have confl icting gas type, do not install insert. See dealer Propane/LP Regula- where you purchased the insert for proper insert according Supply Tank to your gas type. - Page 17 ICFDV40 Fireplace Insert INSERT INSTALLATION A manual shut-off valve is factory installed Only persons licensed to work with gas upstream of the appliance. Union tee and piping may make the necessary gas con- plugged 1/8" NPT pressure tapping point nections to this appliance. should be installed upstream of the appli- ance.
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Page 18: Check Gas Pressure
ICFDV40 Fireplace Insert CHECK GAS PRESSURE 1. Check gas type. The gas supply must be the same as Pressure Inlet stated on the appliance’s rating decal. If the gas supply is different from the fi replace, STOP! Do not install the appliance. -
Page 19: Electrical Installation
ICFDV40 Fireplace Insert ELECTRICAL INSTALLATION ELECTRICAL WIRING Label all wires before disconnecting This insert will work without any electrical supply. Electricity when servicing controls. Wiring errors is only needed to operate blower. can cause improper and dangerous Verify proper operation after servicing. operation. -
Page 20: Firebrick Installation
ICFDV40 Fireplace Insert FIREBRICK INSTALLATION 6. Using self-drilling screw, install upper brick retainer FIREBRICK INSTALLATION bracket (with two (2) holes and slot) into the top of the IMPORTANT: Fireplace must have an approved brick kit inner chamber with the long side down. NOTE: To avoid and/or porcelain panel kit installed before operation. -
Page 21: Rock Wool And Log Placement
ICFDV40 Fireplace Insert ROCK WOOL AND LOG PLACEMENT Before you begin - This unit is supplied with six (6) ceramic fi ber logs. Do not handle these logs with your bare hands. Do not use the entire bag of rock wool Always wear gloves to prevent skin irritation from to cover burner area. -
Page 22: Glass And Stone Installation
ICFDV40 Fireplace Insert GLASS & STONE INSTALLATION 5. Position Log #3 over Log #1 by aligning the indentation 8. Position Log #6 over Log #5 by aligning the bottom of on Log #3 over the protrusion of Log #1. Figure 26 the log over the cut out on Log #5. -
Page 23: Surround Installation
ICFDV40 Fireplace Insert SURROUND INSTALLATION INSTALL SURROUND Insert 1. Remove glass door assembly. Page 15, Figure 15 2. Align surround holes with insert and attach with Facing screws provided. 3. Re-attach glass door assembly. Figure 31 - Install Surround Glass Door Assembly Figure 32- Figure 34 -... -
Page 24: Operating Instructions
ICFDV40 Fireplace Insert OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury or loss of lie. A. This appliance is equipped with an ignition device which automatically lights the pilot. Refer to the instructions. -
Page 25: Operating Instructions
ICFDV40 Fireplace Insert OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS 1. STOP! Read the safety information above. 2. This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. 3. With fi ve (5) minutes to clear out any gas. Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow "B"... -
Page 26: Signature Command System Operation
ICFDV40 Fireplace Insert SIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONS FEATURES To Install Batteries (not included): 1. Press down the battery door tabs and pull out to remove Command Center battery door. • 2. Install the batteries as indicated on Command Center. Easy Access Function Operation and System Confi... -
Page 27: Remote Transmitter Learn Function
SIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONS ICFDV40 Fireplace Insert • The Intermittent Pilot Mode is ideal for maximum effi - REMOTE TRANSMITTER LEARN FUNCTION ciency, igniting the pilot only when needed to start your (DEFAULT OFF) fi replace, lowering fuel consumption and reducing your NOTE: To access the Control Board, remove the access carbon footprint. -
Page 28: Functions/Operation
ICFDV40 Fireplace Insert SIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONS FUNCTIONS/OPERATION (with Command two presses will decrease the fl ame height to medium Center) and low. 3. The third press on OFF will turn off the main burner. In Turning on the fi replace standing pilot confi... -
Page 29: Touch Screen Remote Control Operation
ICFDV40 Fireplace Insert TOUCH SCREEN REMOTE CONTROL OPERATION Due to the sensitive temperature monitoring components in the transmitter, it is necessary to allow the transmitter to stabilize to room temperature before accurate room tempera- tures are displayed. If the transmitter is acti- vated from a severe cold condition, allow 15 minutes for accurate temperature readings to appear on the LCD display. - Page 30 ICFDV40 Fireplace Insert TOUCH SCREEN REMOTE CONTROL OPERATION Master Switch Setting Privacy Code on Transmitter: Figure 39 The remote transmitter privacy code is preset in factory. In the event of activation or interference from other near- by transmissions, change the code using the following procedures (learn function must be performed after changing the code): 1.
- Page 31 ICFDV40 Fireplace Insert TOUCH SCREEN REMOTE CONTROL OPERATION 1. Press the ON/up button to turn b. Use the OFF/down buttons on the fi replace. The fl ame icon to decrease the Set Time to on the LCD displays High. zero Or c.
- Page 32 ICFDV40 Fireplace Insert TOUCH SCREEN REMOTE CONTROL OPERATION thermostat and the regular Thermostat Mode. The icon 4. After the signal is sent, the ON/up and OFF/down but- “Smart Mode” will appear under the Set Temperature. tons become fl ame height controller again. The transmitter will automatically adjust the fl...
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Page 33: Safety Features
ICFDV40 Fireplace Insert TOUCH SCREEN REMOTE CONTROL OPERATION 4. After the signal is sent, the On/up and Off/down but- Safety Features tons become fl ame height controller again. 1. Low Battery Detection 5. When the light button is fl ashing, slide up and down on When low battery condition occurs, the transmitter will the arrow buttons will turn the light brightness turn off the fi... -
Page 34: Using The Mounting Base
ICFDV40 Fireplace Insert TOUCH SCREEN REMOTE CONTROL OPERATION Using the Mounting Base The transmitter comes with a mounting base which allows you to hang the transmitter on the wall. 1. Secure the mounting base on the wall with supplied screws. For best viewing angle, make it the same height as your eyes. -
Page 35: Signature Command Troubleshooting
ICFDV40 Fireplace Insert TROUBLESHOOTING SIGNATURE COMMAND SYSTEM OPERATION FAULT ACTION DIAGNOSIS Using Battery polarity wrong? Re-install batteries battery? Make sure Command Install batteries and/or Battery voltage low? Change batteries Center and plug in the AC board No beep in about the control 8 seconds board are... -
Page 36: Air Shutter Adjustment
ICFDV40 Fireplace Insert AIR SHUTTER ADJUSTMENT (NATURAL GAS ONLY) • ADJUSTING THE AIR SHUTTER To increase air mixture, loosen the screw to open the shutter more. This will reduce soot formation. Figure The venturi under the burner is equipped with an air shut- ter. -
Page 37: Cleaning And Maintenance
ICFDV40 Fireplace Insert CLEANING AND MAINTENANCE Make sure the gas valve knob is in the “OFF” position. Sensor Wait at least fi ve (5) minutes before start -ing maintenance. Thermopile VENTING SYSTEM A qualifi ed agency should examine the venting system annually. -
Page 38: Yearly Service Procedure
ICFDV40 Fireplace Insert CLEANING AND MAINTENANCE 4. Remove rock wool or decorative glass. Clean burner YEARLY SERVICE PROCEDURE and burner ports. Figure 55 Failure to inspect and maintain heater may lead to im- 5. Replace log set and rock wool or stones and glass ac- proper combustion and a potentially dangerous situation. -
Page 39: Replacement Parts
ICFDV40 Fireplace Insert REPLACEMENT PARTS WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury. 20304852... -
Page 40: Replacement Parts And Required Accessories
ICFDV40 Fireplace Insert REPLACEMENT PARTS AND REQUIRED ACCESSORIES Ref. Description Qty. ICFDV40LNTSC ICFDV40CNTSC 1. Log #1 20305212K 2. Log #2 20305213K 3. Log #3 20305214K 4. Log #4 20305215K 5. Log #5 20305216K 6. Log #6 20305217K 7. Stone xx White 20303043K 8. -
Page 41: Optional Accessories
ICFDV40 Fireplace Insert OPTIONAL ACCESSORIES 5 a,b 1 a,b 7 a,b,c 8 a,b,c 6 a,b,c Optional Accessories Ref. Description ICFDV40 Square Face - Textured Black ICF40SFTB Square Face - Iron Age ICF40SFIA Small, 3-sided Surround 5/8" Deep - Black ICF40S3FB Small, 3-sided Surround 2"... -
Page 42: For Massachusetts Residents Only
ICFDV40 Fireplace Insert MASSACHUSETTS RESIDENTS ONLY — PLEASE READ AND FOLLOW THESE SPECIAL REQUIREMENTS 2. Approved Carbon Monoxide Detectors. Each carbon NOTE REGARDING VENTED PRODUCTS This product must be installed by a licensed plumber or gas fi tter monoxide detector as required in accordance with the above when installed within the Commonwealth of Massachusetts. -
Page 43: Warranty
This warranty is expressly in lieu of other warranties, expressed or implied, including the warranty of merchantability of fi tness for purpose and of all other obligations or liabilities. Vermont Castings Group does not assume for it any other obligations or liabilities in connection with sale or use of the appliance. In states that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect damage, those limitations or exclusions may not apply to you. -
Page 44: Effi Ciencies
ICFDV40 Fireplace Insert Based on CSA P.4.1-09 EFFICIENCY RATINGS EnerGuide Ratings D.O.E. Model Fireplace Effi ciency (%) (AFUE %) ICFDV40LN 77.2 72.08 ICFDV40CN 77.3 71.15 ICFDV40LN w/propane conversion 78.5 71.32 ICFDV40CN w/propane conversion 77.8 71.51 149 Cleveland Drive • Paris, Kentucky 40361 www.vermontcastingsgroup.com 20304852...