End Bracket Removal And Replacement - Kohler 40COZ/33CFOZ Service Manual

Marine generator set
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7.9 End Bracket Removal and
Replacement
See Section 8, Disassembly/Reassembly for more
information.
Note: Loosen the generator junction box before
removing the end bracket. Remove the six
junction box mounting screws and pull the
junction box away from the engine to remove the
end bracket.
End Bracket Removal
1. Remove the LED board and cover.
2. Disconnect the leads from the speed sensor.
3. Remove the screws holding the actuator cup and
the photo transistor board.
4. Reach inside the stator shell and disconnect the
photo transistor board leads from the SCR
assembly to allow for slack when removing the end
bracket.
5. Remove the four bolts holding the end bracket to
the stator.
6. Use a puller tool to remove the end bracket. See
Figure 7-18.
Note: To avoid loosening the exciter field magnets,
do not attempt to remove the end bracket by
pounding it with a hammer.
7. Pull the end bracket and exciter field assembly
over the exciter armature. Do not damage the
exciter field magnets or photo transistor board.
72
Section 7 Component Testing and Adjustment
End Bracket Replacement
Reverse the order of the disassembly to reinstall
the end bracket/exciter field assembly.
2
1. End bracket
2. Puller tool
Figure 7-18 Removing End Bracket
1
3-096
R8936-2
TP-5737 5/01

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