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Table Of Contents - Yamaha F6AMH Service Manual

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Rigging manual (226 pages)

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Owner's manual (100 pages)

Table Of Contents

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Table of Contents

Model Indication4

How To Use This Manual4

Important Information8

Specifications16

Periodic Check And Adjustment16

Table Of Contents18

General Information20

Identification22

Serial Number22

Starting Serial Numbers22

Safety While Working24

Fire Prevention24

Self-Protection24

Oils, Greases And Sealing Fluids24

Good Working Practices26

Disassembly And Assembly28

Special Tools30

Removing And Installing34

General Specifications40

Fonctionnement45

General Specifications (F8Cmh/F8Mh)48

General Specifications (F8Cw)52

Maintenance Specifications56

Outboard Dimensions (F6Amh, F6Bmh, F8Cmh)68

Outboard Dimensions (F6Amh/F6Mh, F8Cmh/F8Mh)72

Outboard Dimensions (F8Cw)76

Bracket Dimensions80

Tightening Torques82

Specified Torques82

General Torques86

Maintenance Interval Chart90

Checking The Water Drain Hole94

Checking The Top Cowling Fit94

Checking The Fuel Line96

Control System98

Adjusting The Shift Control Cable (Long Handle Of F6Amh/F6Mh, F8Cmh/F8Mh)98

Adjusting The Shift Control Cable (F8Cw)100

Adjusting The Throttle Control Cables (F6Amh/F6Mh, F6Bmh, F8Cmh/F8Mh)102

Adjusting The Throttle Control Cable (F8Cw)104

Adjusting The Throttle Axle Link (F6Amh/F6Mh, F6Bmh, F8Cmh/F8Mh)106

Adjusting The Throttle Axle Link (F8Cw)108

Adjusting The Engine Idling Speed110

Exhaust Gas Control Procedures112

Adjusting The Start-In-Gear Protection Device116

Checking The Engine Oil Level118

Replacing The Engine Oil118

Adjusting The Valve Clearance120

Measuring The Compression Pressure124

Checking The Ignition Timing126

Checking The Timing Belt128

Power Unit/Cooling System128

Checking The Cooling Water Discharge128

Changing And Checking The Gear Oil Level130

Checking The Lower Unit (For Air Leaks)132

Checking The Anode134

Checking The Battery134

Checking The Spark Plugs136

Lubrication Points140

Fuel Joint, Fuel Filter And Fuel Pump146

Removing/Installing The Fuel Joint, Fuel Filter And Fuel Pump146

Checking The Fuel Joint148

Checking The Fuel Filter148

Installing The Fuel Filter148

Disassembling/Assembling The Fuel Pump150

Checking The Fuel Pump152

Assembling The Fuel Pump152

Intake System154

Removing/Installing The Intake System (F6Amh/F6Mh, F6Bmh, F8Cmh/F8Mh)154

Removing/Installing The Intake System (F8Cw)158

Installing The Intake Manifold162

Adjusting The Fuel Enrichment Solenoid (F8Cw)162

Adjusting The Throttle Axle Link162

Disassembling/Assembling The Carburetor164

Disassembling The Carburetor168

Checking The Carburetor168

Assembling The Carburetor170

Adjusting The Carburetor170

Fuel Enrichment Solenoid (F8Cw)172

Disassembling/Assembling The Fuel Enrichment Solenoid172

Assembling The Fuel Enrichment Solenoid174

Adjusting The Fuel Enrichment Solenoid174

D'etancheite179

Removing/Installing The Manual Starter182

Disassembling/Assembling The Manual Starter186

Disassembling The Manual Starter190

Checking The Manual Starter192

Assembling The Manual Starter192

Removing/Installing The Flywheel Rotor198

Removing The Flywheel Rotor200

Installing The Flywheel Rotor202

Disconnecting/Connecting The Electrical Leads204

Disconnecting/Connecting The Electrical Leads (F8Cw)206

Disconnecting/Connecting The Cables And Hose208

Disconnecting/Connecting The Cables And Hose (F8Cw)212

Adjusting The Throttle Control Cable(S)214

Removing/Installing The Power Unit216

Installing The Power Unit218

Removing/Installing The Left Side Electrical Components 1 (F8Cw)232

Removing/Installing The Left Side Electrical Components 2 (F8Cw)236

Thermostat, Timing Belt And Gears238

Removing/Installing The Thermostat, Timing Belt And Gears238

Removing The Timing Belt242

Removing The Drive Gear242

Removing The Driven Gear242

Checking The Thermostat244

Installing The Driven Gear244

Installing The Drive Gear246

Installing The Timing Belt248

Removing/Installing The Anode And Exhaust Cover250

Installing The Exhaust Cover252

Removing/Installing The Cylinder Head And Oil Pump254

Installing The Oil Pump258

Installing The Cylinder Head258

Disassembling/Assembling The Oil Pump262

Checking The Oil Pump264

Assembling The Oil Pump264

Removing/Installing The Camshaft And Valves266

Removing The Valve270

Checking The Valve And Valve Guide270

Checking The Valve Spring272

Checking The Rocker Arm274

Rocker Arm Shaft274

Checking The Camshaft274

Checking The Cylinder Head276

Replacing The Valve Guide276

Ausbau Und Einbau277

Refacing The Valve Seat278

Installing The Valve282

Installing The Camshaft Oil Seal282

Removing/Installing The Crankshaft, Piston And Cylinder Body284

Disassembling/Assembling The Piston And Connecting Rod286

Checking The Cylinder Body288

Checking The Piston288

Calculating The Piston-To-Cylinder Clearance290

Checking The Piston Pin290

Checking The Piston Ring292

Checking The Crankshaft292

Checking The Crankshaft-Plain Bearing Oil Clearance294

Checking The Crankshaft-Connecting Rod Oil Clearance298

Installing The Piston Ring302

Installing The Connecting Rod302

Installing The Piston And Connecting Rod304

Installing The Oil Seal304

Installing The Crankcase304

Desarmado Y Armado307

Removing/Installing The Lower Unit (Standard Propeller)310

Desmontaje Y Montaje311

Removing/Installing The Lower Unit (Dual Thrust Propeller) (F8Cw)314

Removing The Propeller318

Checking The Propeller318

Installing The Lower Unit318

Installing The Propeller320

Removing/Installing The Water Pump322

Checking The Water Pump Housing, Cartridge Insert And Impeller324

Checking The Woodruff Key324

Installing The Cartridge Insert And Water Pump Housing324

Installing The Propeller Shaft Housing Assembly328

Disassembling/Assembling The Propeller Shaft Assembly330

Checking The Dog Clutch332

Checking The Propeller Shaft332

Assembling The Propeller Shaft Assembly332

Disassembling/Assembling The Propeller Shaft Housing Assembly334

Disassembling The Propeller Shaft Housing Assembly336

Checking The Reverse Gear336

Checking The Ball Bearing336

Checking The Propeller Shaft Housing338

Assembling The Propeller Shaft Housing Assembly338

Removing/Installing The Drive Shaft And Forward Gear342

Removing The Ball Bearing344

Checking The Pinion344

Checking The Drive Shaft344

Checking The Forward Gear344

Installing The Ball Bearing346

Removing/Installing The Bearing Housing, Shift Cam And Lower Case348

Removing The Solid Bushing350

Disassembling The Bearing Housing350

Checking The Coller350

Checking The Shift Cam350

Assembling The Bearing Housing352

Installing The Solid Bushing354

Measuring The Forward Gear Backlash356

Measuring The Reverse Gear Backlash358

Bracket Unit362

Removing/Installing The Steering Handle366

Adjusting The Throttle Control Cables374

Adjusting The Shift Cable374

Disassembling/Assembling The Steering Handle376

Removing/Installing The Shift Lever390

Removing/Installing The Bottom Cowling (F6Mh, F8Mh)402

Removing/Installing The Upper Case406

Installing The Lower Mount408

Disassembling/Assembling The Upper Case410

Installing The Muffler414

Removing/Installing The Swivel And Steering Bracket416

Removing/Installing The Clamp Bracket418

Installing The Clamp Bracket Plate422

Disassembling/Assembling The Swivel Bracket424

Electrical System428

Electrical Components432

Top View And Left Side View432

Details Of The Wiring Harness Connection434

Top View, Front View And Left Side View436

Electrical Components (F8Cw)440

Electrical Components Analysis444

Digital Circuit Tester444

Measuring The Peak Voltage444

Peak Voltage Adaptor444

Ignition System448

Checking The Ignition Spark Gap450

Checking The Spark Plug Caps And Ignition Coil450

Checking The Charge Coil454

Checking The Pulser Coil454

Checking The Cdi Unit456

Ignition Control System458

Checking The Main Switch (F8Cw)460

Checking The Engine Stop Switch460

Checking The Oil Pressure Switch462

Checking Emergency Signal Light462

Starting System (F8Cw)464

Checking The Main Switch466

Checking The Starter Relay466

Checking The Fuel Enrichment Solenoid466

Checking The Wire Harness468

Checking The Wire Connections468

Disassembling/Assembling The Starter Motor470

Removing The Pinion474

Checking The Armature474

Checking The Brush Holder476

Charging System478

Charging System (F8Cw)482

Checking The Lighting Coil484

Checking The Rectifier And Rectifier/Regulator486

Trouble Analysis488

Trouble Shooting For Peak Voltage498

Wiring Diagram504

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This manual is also suitable for:

F6bmh F8cmh F8cw F8y F6y