Sony RDR-HX520 Service Manual
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3 7 63 1515 0
SERVICE MANUAL
for RDR-HX520/HX720/HX722/
HX725/HX727/HX920/HX925
for RDR-HX525/HX725
for RDR-HX525/HX725/HX727/HX925
System
Laser: Semiconductor laser
Channel coverage:
PAL (B/G, D/K, I)
VHF: E2 to E12, R1 to R12, Italian A
to H, Ireland A to J, South Africa 4 to
13
TE
L 13942296513
UHF: E21 to E69, R21 to R69, B21 to
B69
CATV: S01 to S05, S1 to S20
HYPER: S21 to S41
SECAM (L) (for French RDR-HX520/
HX725/HX727/HX920 and RDR-
HX925 models only)
VHF: F2 to F10
UHF: F21 to F69
CATV: France B to Q
HYPER: S21 to S41
The above channel coverage merely ensures
the channel reception within these ranges. It
does not guarantee the ability to receive
signals in all circumstances. For details, see
"Receivable channels"
Video reception: Frequency synthesizer
system
Audio reception: Split carrier system
Aerial out: 75-ohm asymmetrical aerial
socket
Timer: Clock: Quartz locked/Timer
indication: 24-hour cycle (digital)/Power
back-up duration: 1 hour
Video recording format: MPEG-2,
MPEG-1
Audio recording format/applicable bit
rate: Dolby Digital 2 ch
256 kbps/128 kbps (in EP and SLP
mode)
www
.
http://www.xiaoyu163.com
RDR-HX520/HX525/HX720/HX722/
HX725/HX727/HX920/HX925
Inputs and outputs
LINE 2 OUT
(
AUDIO
(
VIDEO
S VIDEO
(
C: 0.3 Vp-p (PAL)
LINE 2 IN
(
AUDIO
22 kilohms
VIDEO
(
S VIDEO
(
C: 0.3 Vp-p (PAL)
LINE 1 – TV: 21-pin
CVBS IN/OUT
S-Video/RGB OUT (upstream)
LINE 3/DECODER
CVBS IN/OUT
S-Video/RGB IN
(RGB signal cannot be recorded, except
with French RDR-HX520/HX725/HX727/
HX920 and RDR-HX925 models.)
S-Video OUT (downstream)
Decoder
DV IN
DIGITAL OUT
0.5 Vp-p/75 ohms
COMPONENT VIDEO OUT
(Y, P
Phono jack/Y: 1.0 Vp-p, P
P
G-LINK: mini jack
(for French RDR-HX525/HX725/HX727
and RDR-HX725 models only)
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http://www.xiaoyu163.com
2 9
8
Photo: RDR-HX525
SPECIFICATIONS
): Phono jack/2 Vrms/10 kilohms
): Phono jack/1.0 Vp-p
): 4-pin mini DIN/Y: 1.0 Vp-p,
Q Q
3
6 7
1 3
): Phono jack/2 Vrms/more than
): Phono jack/1.0 Vp-p
): 4-pin mini DIN/Y: 1.0 Vp-p,
: 21-pin
: 4-pin/i.LINK S100
(
COAXIAL
): Phono jack/
/C
, P
/C
):
B
B
R
R
/C
: 0.7 Vp-p,
B
B
/C
: 0.7 Vp-p
R
R
.
9 4
2 8
RMT-D230P/D231P
AEP Model
RDR-HX520/HX720/HX722/HX725/
HX727/HX920/HX925
UK Model
RDR-HX520/HX525/
General
Power requirements: 220-240 V AC, 50/
60 Hz
Power consumption:
RDR-HX520/HX525: 42 W
RDR-HX720/HX722/HX725/HX727/
HX920/HX925: 44 W
1 5
0 5
8
2 9
9 4
Dimensions (approx.):
430 × 65 × 328 mm (width/height/
depth) incl. projecting parts
Hard disk drive capacity:
RDR-HX520/HX525: 80 GB
RDR-HX720/HX722/HX725/
HX727: 160 GB
RDR-HX920/HX925: 250 GB
Mass (approx.): 4.2 kg
Operating temperature: 5ºC to 35ºC
Operating humidity: 25% to 80%
Supplied accessories:
Mains lead (1)
Aerial cable (1)
Re
mote commander (remote) (1)
Set top box controller (1)
(for French RDR-HX525/HX725/
HX727/HX925 models only)
R6 (size AA) batteries (2)
Specifications and design are subject to
change without notice.
Compatible colour systems
This recorder is designed to record using the
PAL colour system and play back using the
PAL or NTSC colour systems.
For French RDR-HX520/HX725/HX727/
HX920 and RDR-HX925 models only
The signals of the SECAM colour system can
be received or recorded but played back in the
PAL colour system only. Recording of video
sources based on other colour systems cannot
be guaranteed.
m

DVD RECORDER

co
9 9
HX720/HX725
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Summary of Contents for Sony RDR-HX520

  • Page 1: Dvd Recorder

    Hard disk drive capacity: HYPER: S21 to S41 C: 0.3 Vp-p (PAL) RDR-HX520/HX525: 80 GB LINE 1 – TV: 21-pin RDR-HX720/HX722/HX725/ SECAM (L) (for French RDR-HX520/ CVBS IN/OUT HX727: 160 GB HX725/HX727/HX920 and RDR- S-Video/RGB OUT (upstream) RDR-HX920/HX925: 250 GB...
  • Page 2 COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3: Table Of Contents

    http://www.xiaoyu163.com 3 7 63 1515 0 TABLE OF CONTENTS SERVICE NOTE Specifications ······································································· 1-26 About i.LINK ······································································· 1-26 DISK REMOVAL PROCEDURE IF THE TRAY Guide to Parts and Controls ················································· 1-27 CANNOT BE EJECTED (FORCED EJECTION) ············ 5 Language Code List ····························································· 1-28 Area Code ············································································...
  • Page 4 http://www.xiaoyu163.com 3 7 63 1515 0 SWITCHING REGULATOR (SRV-1858EK) SCHEMATIC DIAGRAM ···························· 4-39 4-3. PRINTED WIRING BOARDS • RD-060 (RISM3, VDEC, A/V INTERFACE, AUDIO DAC/ADC) PRINTED WIRING BOARD ······················· 4-41 IC PIN FUNCTION DESCRIPTION 5-1. IT CONTROL IC (IC603: M306H5MG-A13FP, M306H5MC-C33FP, M306H5FGFP (AV-103 BOARD)) ·································...
  • Page 5: Service Note

    http://www.xiaoyu163.com SERVICE NOTE 3 7 63 1515 0 1. DISK REMOVAL PROCEDURE IF THE TRAY CANNOT BE EJECTED (FORCED EJECTION) Remove the case block assembly. Insert the stiff wire in the hole and eject the tray. Hole Stiff wire Open the tray L 13942296513 NOTES DURING THE FORCED EJECTION 1.
  • Page 6 http://www.xiaoyu163.com 3 7 63 1515 0 MEMO L 13942296513 u163 — 6 — http://www.xiaoyu163.com...
  • Page 7: General

    Sony is not liable and will not VCR or amplifier (receiver). sure to disconnect the recorder product shall not be treated as the type of signal.
  • Page 8: Quick Guide To Disc Types

    http://www.xiaoyu163.com 3 7 63 1515 0 Usable disc versions (as of March 2006) Quick Guide to Disc Types • 8x-speed or slower DVD+RWs • 6x-speed or slower DVD-RWs (Ver.1.1, Ver.1.2 with CPRM • 16x-speed or slower DVD+Rs Recordable and playable discs •...
  • Page 9: Hookups And Settings

    http://www.xiaoyu163.com 3 7 63 1515 0 Step 2: Connecting the Video Cords Hookups and Settings Select one of the following patterns, A through D, according to the input jack on your TV Hooking Up the Recorder monitor, projector, or AV amplifier (receiver). This will enable you to view pictures. Follow steps 1 through 6 to hook up and adjust the settings of the recorder.
  • Page 10: Step 4: Connecting The Mains Lead

    TV/DVD AC IN to AC IN Notes • If the supplied remote interferes your other Sony DVD recorder or player, change the command mode number for this recorder (page 18). • Use the batteries correctly to avoid possible to mains leakage and corrosion.
  • Page 11: Step 6: Easy Setup

    http://www.xiaoyu163.com 3 7 63 1515 0 Easy Setup - Clock Step 6: Easy Setup Connecting a VCR or Similar Device The recorder will automatically search for a clock signal. If a clock signal cannot be found, set the clock manually using After disconnecting the recorder’s mains lead from the mains, connect a VCR or similar Make the basic adjustments by following the </M/m/,, and press ENTER.
  • Page 12: Connecting A Pay-Tv/Canal Plus Analogue Decoder

    http://www.xiaoyu163.com 3 7 63 1515 0 Select “Scart Setting,” and press Setting PAY-TV/Canal Plus Connecting a PAY-TV/Canal Plus Analogue Decoder ENTER. analogue programme positions You can watch or record PAY-TV/Canal Plus analogue decoder programmes if you connect a To watch or record PAY-TV/Canal Plus decoder (not supplied) to the recorder.
  • Page 13: Playing The Recorded Programme (Title List)

    http://www.xiaoyu163.com 3 7 63 1515 0 Press z REC. Notes Title List with Thumbnail Images • After pressing z REC, it may take a short while 3. Playing the Recorded (Example: DVD+RW) Recording starts. to start recording. Recording stops automatically after 8 Programme (Title List) •...
  • Page 14: Changing The Name Of A Recorded Programme

    http://www.xiaoyu163.com 3 7 63 1515 0 B Available functions for DVD VIDEOs z Hints Example: When playing a CD Checking the remaining disc • If “DTS” is set to “Off” in the “Audio” setup, the Track playing time and the current track/index angle/ audio/ subtitle,...
  • Page 15: Playing The Disc On Other Dvd Equipment (Finalise)

    http://www.xiaoyu163.com 3 7 63 1515 0 Note Finalising is necessary when Finalising the disc using “Disc You can enter up to 64 characters for a DVD’s disc 7. Playing the Disc on playing on any equipment other name. The disc name may not appear when the disc Information”...
  • Page 16: Timer Recording

    http://www.xiaoyu163.com 3 7 63 1515 0 Press REC MODE repeatedly to switch the Recording stereo and bilingual Unrecordable pictures recording modes. Timer Recording programmes To select the HQ+ mode, set “HQ Setting” of Pictures with copy protection cannot be the “HDD Rec. Settings” to “HQ+” in the Before Recording recorded on this recorder.
  • Page 17: Checking/Changing/Cancelling Timer Settings

    http://www.xiaoyu163.com 3 7 63 1515 0 One Touch Timer Press the number buttons to enter the Recording TV programmes Using the Quick Timer function If you use the SMARTLINK connection, you ShowView programming number, and using the ShowView system can easily display the timer programming press ENTER.
  • Page 18: Recording From Connected Equipment

    http://www.xiaoyu163.com 3 7 63 1515 0 To scroll the list display by page (Page “Check Overlap”: Recording From Indicates the setting is being recorded to Checks for overlapped settings. mode) the HDD. The timer setting without the mark Press while the list display is turned Connected Equipment has priority over the other settings.
  • Page 19: Playback

    http://www.xiaoyu163.com 3 7 63 1515 0 Select the title, and press ENTER. To resume playback from the point where To lock the disc tray (Child Lock) The sub-menu appears. you stopped (Resume Play) You can lock the disc tray to prevent children Playback When you press H again after you stop from ejecting the disc.
  • Page 20: Searching For A Title/Chapter/Track, Etc

    http://www.xiaoyu163.com 3 7 63 1515 0 Notes Pausing a TV Broadcast (TV Playing from the beginning of Playing a previous recording • If the outlines of the images on your screen become blurred, set “BNR” and/or “MNR” to Pause) the programme you are while making another “Off.”...
  • Page 21: Erasing And Editing

    http://www.xiaoyu163.com 3 7 63 1515 0 Press H. To rotate a picture About MP3 audio tracks, JPEG MP3 audio tracks, JPEG image For MP3 discs, playback starts from the Press OPTIONS while the JPEG image is image files, and DivX video files, or DivX video files that first MP3 audio track on the disc.
  • Page 22: Erasing And Editing A Title

    http://www.xiaoyu163.com 3 7 63 1515 0 To open up disc space When you finish selecting titles, “Set Thumbnail”: Changes the title’s Erasing and Editing a thumbnail picture that appears in the To open up disc space on a DVD+RW or select “OK,”...
  • Page 23 http://www.xiaoyu163.com 3 7 63 1515 0 Select the OUT point using m/M, z Hint Press TITLE LIST. Moving a Playlist title (Change When a Playlist title is created, the IN and OUT If the Title List (Original) appears, press and press ENTER. points will become chapter marks, and each scene <.
  • Page 24: Dubbing (Hdd Y Dvd)

    http://www.xiaoyu163.com 3 7 63 1515 0 Notes Rec Mode Conversion Dubbing Dubbing restriction Required times for High-speed Dubbing from • High-speed Dubbing is not available for the HDD to DVD (for 60-minute programme) You cannot dub movies and other DVD Video following titles: VIDEOs to the HDD.
  • Page 25: Before Dubbing

    http://www.xiaoyu163.com 3 7 63 1515 0 To stop dubbing Notes • You cannot make a recording while DV dubbing. Press OPTIONS to select “Stop Dubbing,” DV Dubbing • The DV IN jack is for input only. It will not and press ENTER. When asked for output signals.
  • Page 26: Program Edit

    “Easy Setup.” Set the correct tuner system manually in the steps Select this when in Great below. Britain/Ireland. Select this when in France. u163 * “L” is only available with French RDR-HX520 and RDR-HX920 models. ,continued 1-20 http://www.xiaoyu163.com...
  • Page 27 S21 – S41 HYPER 284.75–292.75 move, and press ENTER. • To display other pages for programme * “L” is only available with French RDR-HX520 292.75–300.75 positions 4 to 99, press M/m repeatedly. and RDR-HX920 models. To receive broadcasts 299.25–307.25 in France, select “L.”...
  • Page 28: Video Settings (Video)

    http://www.xiaoyu163.com 3 7 63 1515 0 Progressive Mode Notes 16:9 Video Settings (Video) • If your TV does not accept S-video or RGB DVD software can be divided into two types: signals, no picture appears on the TV screen even film based software and video based if you select “S Video”...
  • Page 29: Recording Settings (Recording)

    http://www.xiaoyu163.com 3 7 63 1515 0 Audio DRC (Dynamic Range Control) HQ Setting Synchro Rec Recording Settings Selects the HQ mode used for recording on (DVDs only) Selects the recording destination used for the HDD (page 40). Synchro-Recording (page 49). Selects the dynamic range (difference (Recording) between soft and loud sounds) setting when...
  • Page 30: Remote Control Settings/Factory Settings (Others)

    Select “Others,” and press ENTER. Command Mode. For details, see “If you ENTER. The “Others” setup appears with the have a Sony DVD player or more than one following options. The default settings Sony DVD recorder” on page 18. are underlined.
  • Page 31 , The remote is too far from the recorder. , Contact your Sony dealer or local start recording. , The remote’s manufacturer code returned to You dubbed a title, but the title did not authorized Sony service facility.
  • Page 32: Self-Diagnosis Function

    S VIDEO ): 4-pin mini DIN/Y: 1.0 Vp-p, PAL colour system and play back using the data transport bus proposed by SONY, and is UHF: E21 to E69, R21 to R69, B21 to C: 0.3 Vp-p (PAL) PAL or NTSC colour systems.
  • Page 33: Guide To Parts And Controls

    N TIMER LIST button (47) O DISPLAY button (31) Required i.LINK cable P </M/m/,/ENTER button (20) Use the Sony i.LINK 4-pin-to-4-pin cable Q O RETURN button (47) (during DV dubbing). R OPTIONS button (38) i.LINK and are trademarks.
  • Page 34: Language Code List

    http://www.xiaoyu163.com 3 7 63 1515 0 Language Code List For details, see page 95. The language spellings conform to the ISO 639: 1988 (E/F) standard. Code Language Code Language Code Language Code Language 1027 Afar 1183 Irish 1347 Maori 1507 Samoan 1186 Scots Gaelic 1349 Macedonian 1508 Shona...
  • Page 35: Disassembly

    RDR-HX520/HX525/HX720/HX722/ SECTION 2 HX725/HX727/HX920/HX925 DISASSEMBLY 3 7 63 1515 0 NOTE: The following flow chart shows the disassembly procedure. Case block assembly (Page 2-2) D.C. fan Tray cover assembly DVD drive RD-060 board Front panel section (Page 2-7) (Page 2-2)
  • Page 36: Case Block Assembly

    http://www.xiaoyu163.com 3 7 63 1515 0 NOTE: Follow the disassembly procedure in the numerical order given. 2-1. CASE BLOCK ASSEMBLY Three tapping screws (+BV 3 x 8) Case block assembly L 13942296513 1 Two tapping screws 2-2. TRAY COVER ASSEMBLY Hole 3 Two claws 1 The stiff wire...
  • Page 37: Front Panel Section

    http://www.xiaoyu163.com 3 7 63 1515 0 2-3. FRONT PANEL SECTION Four claws Three claws Front panel section L 13942296513 2-4. FR-240 BOARD, FL-159 BOARD 3 Connector (CN3101) 9 FL-159 board Three tapping screws (+BV 3 x 8) (CN3102) (CN3001) 1 Flexible flat cable (FAR-004) (CN3003) 2 Connector (CN3005)
  • Page 38: Hdd

    http://www.xiaoyu163.com 3 7 63 1515 0 2-5. HDD Tapping screw Four screws Lead Four tapping screws (+BV 3 x 8) (HDD damper screw) (6-3UNCX5) Harness (PH077) Two dampers HDD bracket Connector Two dampers 2 Connector 3 Connector (CN1) The wire pin that holds the harness is set up.
  • Page 39: Board

    http://www.xiaoyu163.com 3 7 63 1515 0 2-7. AV-103 BOARD Connector (CN103) The wire pin that holds The wire pin that holds the harness is set up. the harness is set up. The wire pin that holds Connector the harness is set up. 6 Flexible flat cable (CN701) (FAR-004) (CN602)
  • Page 40: Power Supply Block

    http://www.xiaoyu163.com 3 7 63 1515 0 2-8. POWER SUPPLY BLOCK Four tapping screws (+BV 3 x 8) 5 Remove the Power supply block Tapping screw in the direction of the arrow. (+BV 3 x 10) Connector (CN3) Connector (CN2) L 13942296513 2-9.
  • Page 41: Fan

    http://www.xiaoyu163.com 3 7 63 1515 0 2-10. D.C. FAN 4 Remove the D.C. fan in the direction of the arrow. Connector (CN103) Two tapping screws (+BV 3 x 10) The wire pin that holds the harness is set up. L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 42: Circuit Boards Location

    http://www.xiaoyu163.com 3 7 63 1515 0 2-11. CIRCUIT BOARDS LOCATION Power supply block AV-103 board FL-159 board RD-060 board FR-240 board L 13942296513 u163 2-8E http://www.xiaoyu163.com...
  • Page 43: Block Diagrams

    RDR-HX520/HX525/HX720/HX722/ SECTION 3 HX725/HX727/HX920/HX925 BLOCK DIAGRAMS 3 7 6 3 1 5 1 5 0 3-1. OVERALL BLOCK DIAGRAM J702 AV-103 BOARD LINE 2 OUT S VIDEO VIDEO AUDIO L AUDIO R IC702 VIDEO AMP SELECTOR TU401 J703 AERIAL...
  • Page 44: Block Diagram

    RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 3-2. AV-103 BLOCK DIAGRAM AV-103 BOARD IC702 WIDE SELI J702 VIDEO AMP CVBS OUT LINE 2 OUT SELECTOR C OUT S VIDEO S-Y OUT 27 CVBS1 VIDEO Y2 IN...
  • Page 45 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 3-3. RD-060 BLOCK DIAGRAM FR-240 BOARD FR-159 BOARD(2/2) RD-060 BOARD 1 VOUT CN604 RECVY Q607 RECVY AT1DATA0 IC3101 IC3002 RECCCR Q606 RECCR IDE D0-D15 FLD DRIVE AT1DATA15 REMOTE COMMANDER...
  • Page 46: Power Block Diagram

    RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 3-4. POWER BLOCK DIAGRAM SWITCHING REGULATOR RD-060 BOARD IC601 (SRV-1858EK) 1V REG T101 L602 L601 SWITCHING SW 5V SW1V F101 D101 TRANSFORMER T3.15A MAIN RECT UNSW 4V Q301...
  • Page 47: Frame Schematic Diagram

    RDR-HX520/HX525/HX720/HX722/ SECTION 4 HX725/HX727/HX920/HX925 SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS 3 7 6 3 1 5 1 5 0 4-1. FRAME SCHEMATIC DIAGRAM CN701 S2 SW Y2 IN AN GND FA-117 C2 IN HARNESS AN GND l=405 V2 IN...
  • Page 48: Schematic Diagrams

    RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 4-2. SCHEMATIC DIAGRAMS WAVEFORMS AV-103 RD-060 THIS NOTE IS COMMON FOR SCHEMATIC DIAGRAMS BOARD BOARD (In addition to this, the necessary note is printed in each block) X1401...
  • Page 49: Q Q

    RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 AV-103 BOARD(1/8) POWER NO MARK:REC/PB MODE -REF.NO.: SERIES- (HX525/HX725/HX727/HX925) PS102 0.63A UNSW5V-V CN101 JL101 R160 UNSW18V GND-V R135 JL102 TO(6/8) UNSW12V JL103 UNSW-8V-V R137 UNSW-8V-V GND-V JL104 TO(7/8)
  • Page 50 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 AV-103 BOARD(2/8) NO MARK:REC/PB MODE AUDIO IN C213 R218 R223 CN502 ± 0.5% ± 0.5% AINL- EU-AU-OUT-R AINL+ R227 R226 TO(7/8) 4700 4700 AUGND ± 0.5% ± 0.5%...
  • Page 51: 3/8) (Audio Out)

    RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 AV-103 BOARD(3/8) NO MARK:REC/PB MODE AUDIO OUT R342, R344, R362 R310 4.7k 100k HX520: AEP3/HX725: AEP3/HX727: AEP3/HX920/HX925 5100 R320 ± 0.5% 4.7k HX520: AEP1.2,UK/HX525/HX720/HX722/HX725: AEP1,UK/HX727: AEP1 2200 AOUTR-...
  • Page 52 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 (TUNER) TU401 AV-103 BOARD(4/8) AERIAL TUNER IC401 10 11 12 14 15 16 17 NO MARK:REC/PB MODE 30V REG IC401 TK11819MTL L401 L403 10uH JL401 V-IN R475 R420...
  • Page 53 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 AV-103 BOARD(5/8) IT CONTROLLER -REF.NO.: SERIES- R674 R675 CN602 JL668 R676 IT_GND NO MARK:REC/PB MODE R1627 C629 R677 R :REC MODE 0.1u IT_GND JL669 P :PB MODE C646...
  • Page 54 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-4 for waveforms. AV-103 BOARD(6/8) VIDEO IN/OUT NO MARK:REC/PB MODE -REF.NO.: SERIES- R :REC MODE P :PB MODE CB/B CB/B CR/R...
  • Page 55 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-4 for waveforms. JL801 TU_SDA TO(4/8, AV-103 BOARD(7/8) JL803 5/8,6/8) TU_SCL JL802 EURO -REF.NO.: SERIES- TO(5/8, 6/8) C802 IC801 NO MARK:REC/PB MODE...
  • Page 56 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-4 for waveforms. AV-103 BOARD(8/8) (RDR-HX525/HX725/HX727/HX925) IR-CNT RESET5V IC1102 NO MARK:REC/PB MODE IC1102 M30263M6A-1547U5 R1144 IR I/F P10.1/AN1 AVss R1101 P10.2/AN2 IR_BUSY P10.0/AN0...
  • Page 57: Fl Driver, Line2 In, Power Sw

    RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 ND3101 (FLUORESCENT TUBE DISPLAY) FL-159 BOARD FL DRIVER,LINE2 IN,POWER SW 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46...
  • Page 58 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 FR-240 BOARD DV,REMOCON RECEIVER,FUNCTION SW,LED NO MARK:REC/PB MODE R3005 2200 R3003 LEDIM Q3002 R3004 BC857CE6327 IC3001 4700 SWITCH LED DRIVER R3008 Q3001 BCR133E6327 SWITCH C3001 0.01u IC3001 SYNCHRO REC...
  • Page 59 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-41 for printed wiring board. R124 R126 R1068 RD-060 BOARD(1/7) IC102 2200 2200 BR24L32FJ-WE2 R146 R143 4700 R127 R1066 4700 XSYSRST...
  • Page 60 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-41 for printed wiring board. RD-060 BOARD(2/7) HDD DRIVE NO MARK:REC/PB MODE R :REC MODE P :PB MODE C210 0.1u R223...
  • Page 61 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-41 for printed wiring board. RD-060 BOARD(3/7) (RDR-HX520:AEP3/HX725:AEP3/HX727:AEP3/HX920/HX925) REC656V REC656H V DEC NO MARK:REC/PB MODE C328 C333 0.1u 0.1u C331 R :REC MODE...
  • Page 62: 4/7) (Flash Rom, Super And)

    RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-41 for printed wiring board. HMS[0] HMS[0] RD-060 BOARD(4/7) FLASH ROM,SUPER AND NAND_CS NO MARK:REC/PB MODE NAND_CS HCS[0] :Voltage measurement of the CSP IC...
  • Page 63 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-41 for printed wiring board. RD-060 BOARD(5/7) AV-CN/POWER -REF.NO.:10000 SERIES- EXCEPT HX520:AEP3/HX725:AEP3/HX727:AEP3/HX920/HX925 CN604 NO MARK:REC/PB MODE XRMUTE R612 CR/R XRMUTE XLMUTE...
  • Page 64 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 For Schematic Diagram • Refer to page 4-41 for printed wiring board. RD-060 BOARD(6/7) DV-PHY XSYSRST (1/7,2/7,3/7 4/7,5/7) PHYLPS PHYLREQ C705 C710 R733 0.01u 0.01u R709 R713 R705...
  • Page 65 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 For Schematic Diagram 3 7 6 3 1 5 1 5 0 • Refer to page 4-4 for waveforms. • Refer to page 4-41 for printed wiring board. IC802 IC802 RD-060 BOARD(7/7) ICS650G-42LFT R823 C806 PLL/AUDIO-AD-DA REF27M3 0.01u...
  • Page 66 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 SWITCHING REGULATOR (SRV-1858EK) C112 D101 680P S1WBA60B 250V IC301 RECT T101 PROTECT P301 D304 SWITCHING TRANSFORMER D301 L301 11EQS06 S3L20U 3.7uH R111 Q301 C106 R303 100k 2SJ438 1000P...
  • Page 67 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 4-3. PRINTED WIRING BOARDS RD-060 BOARD (SIDE A) • : Uses unleaded solder. RD-060 BOARD (SIDE A) CN101 B-1 CN601 A-1 CN603 A-4 IC605 CN604 A-3 CL627 CN701 E-5...
  • Page 68 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 6 3 1 5 1 5 0 RD-060 BOARD (SIDE B) • : Uses unleaded solder. RD-060 BOARD (SIDE B) JL620 FB606 JL637 RB601 JL636 JL622 IC101 JL123 C614 JL619 JL618 JL638 JL640 R660 R661...
  • Page 69: Ic Pin Function Description

    RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 SECTION 5 3 7 63 1515 0 IC PIN FUNCTION DESCRIPTION 5-1. IT CONTROL IC (IC603: M306H5MG-A13FP, M306H5MC-C33FP, M306H5FGFP (AV-103 BOARD)) Pin No. Pin Name Function ONDO Detection of board temperature SIRCSIN Input of remote control signal...
  • Page 70 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function P_FAIL Input of UNSW6V power off detection signal HDET_1 Detection of IN SEL output video signal Fixed at “L” (when the flash is overwritten is VCC) HDET_2 Not used INSEL_PCONT Output of IC’s power supply signal (“H”:INSEL) XP_AMUTE...
  • Page 71 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function TU_G_MAX_1 Input of tuner gain signal VREF Power supply input (Analog 5V) AVCC — Power supply input (Analog 5V) TEST3_CONT Not used START Input of oscillation selection signal SYNCIN Input composite video signal SVREF When slice the vertical synchronous signal input slice power...
  • Page 72: Main Control Ic (Ic103: R8A34012Bg (Rd-060 Board))

    http://www.xiaoyu163.com 3 7 63 1515 0 5-2. MAIN CONTROL IC (IC103: R8A34012BG (RD-060 BOARD)) Pin No. Pin Name Function AT1DATA[11] Input/output of data 11 for DVD AT1DATA[12] Input/output of data 12 for DVD AT1DATA[14] Input/output of data 14 AT1DIOW Output of DVD write signal AT1INTRQ Input of IRQ signal HDREQ[0]...
  • Page 73 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function VCCAAD10A — Power supply input (Analog 3.3V)(ADC) VROA — Fixed at “L” VROB — Fixed at “L” VCCAAD10B — Power supply input (Analog 3.3V)(ADC) VCCADA10 — Power supply input (Analog 3.3V)(DAC) VCCADA10 —...
  • Page 74 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function VSSADA10 — Analog GND BOUT(PD2) Output of analog video signal (blue) VSSADA10 — Analog GND AD10 COUT(PD3) Output of analog video signal (chroma) AD11 TESTMOD[2] Digital GND AD12 TESTMOD[7] Digital GND AD13 Input of SDI-ICE/JTAG TMS...
  • Page 75 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function HADRS[31] Output of address 31 HADRS[27] Output of address 27 HADRS[23] Output of address 23 HADRS[20] Output of address 20 HADRS[16] Output of address 16 HADRS[12] Output of address 12 HADRS[8] Output of address 8 MSBS...
  • Page 76 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function HADRS[18] Output of address 18 HADRS[14] Output of address 14 HADRS[9] Output of address 9 MSINS — Fixed at “L” SCLK[2] — Fixed at “H” CTS[2] Output of UART(CSIO)/GPIO TX[0] Output of UART(CSIO)/GPIO TX[3]...
  • Page 77 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function VDD33 — Power supply input (Digital 3.3V) Digital GND CSYNC — Fixed at “H” HDATA[6] — Input/output of data 6 HDATA[3] — Input/output of data 3 HDATA[2] — Input/output of data 2 AT2DATA[0] Input/output of data 0 for HDD driver AT2DATA[15]...
  • Page 78 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function AT2DATA[7] Input/output of data 7 for HDD driver AT2DATA[8] Input/output of data 8 for HDD driver Digital GND Digital GND Digital GND Digital GND Digital GND Digital GND — Power supply input (Digital 1.0V) DDATA[30] Input/output of data 30 for SDRAM...
  • Page 79 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function Digital GND DDATA[25] Input/output of data 25 for SDRAM VDD25 — Power supply input (Digital 2.5V) Digital GND DDATA[16] Input/output of data 16 for SDRAM DDATA[17] Input/output of data 17 for SDRAM A0LRCKI Input of audio L/R clock signal DACCLKO...
  • Page 80 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function DDATA[12] Input/output of data 12 for SDRAM DDATA[5] Input/output of data 5 for SDRAM Digital GND L 13942296513 u163 5-12E http://www.xiaoyu163.com...
  • Page 81: Service Mode

    RDR-HX520/HX525/HX720/HX722/ SECTION 6 HX725/HX727/HX920/HX925 SERVICE MODE 3 7 63 1515 0 This is the diagnostics to locate cause of fault. The diagnostics can be executed using the remote commander and a monitor. To enter the service mode, connect the VIDEO OUT connector of the main unit to the monitor. While pressing the “A” (Open/Close) button and the “G”...
  • Page 82: Screen Transition In The Service Mode

    MODEL SYSCON Version [ < RETURN > HDD Serial ID [ Setting ON/OFF of the PAL 100% white signal output HDD Sony ID [ << Display Color >> 1) White Signal ON < 2 > 2) White Signal OFF < RETURN >...
  • Page 83: Items And Description Of Service Mode Menu

    When the key “8” is pressed down, the monitor display moves HDD Serial ID [ to the hard disk check menu screen. Sony ID [ When the key “9” is pressed down, the monitor display moves to the hard disk check menu screen.
  • Page 84: Hard Disk Check Menu

    http://www.xiaoyu163.com 3 7 63 1515 0 6-5. Hard Disk Check Menu 1) When the key “1” is pressed down, the ID check will be << HDD MODE >> executed as shown below. 1) Indicate ID Indicate ID : HDD information read-out 2) Peformance Check MODEL : Model name of the product...
  • Page 85: Adjustment

    RDR-HX520/HX525/HX720/HX722/ SECTION 7 HX725/HX727/HX920/HX925 ADJUSTMENT 3 7 63 1515 0 7-1. Video System Adjustment 2. S-Video Output S-Y Check <Purpose> This check confirms that the S-video Y-signal output has the rated Preparing for Adjustment amplitude. If it adjusted incorrectly, the playback video signal will 1.
  • Page 86 http://www.xiaoyu163.com 3 7 63 1515 0 3. S-Video Output S-C Check 5. Component Video Output B-Y Check <Purpose> <Purpose> This check confirms that the S-video output S-C conforms to the This check confirms that the B-Y signal of the component video PAL standard.
  • Page 87: Repair Parts List

    Description Remarks Ref. No. Part No. Description Remarks 2-658-528-21 WINDOW (R) 3-066-225-11 SONY BADGE (5-A) (SILVER) (HX520/HX525/HX720/HX722/HX725/HX727) 3-066-225-01 SONY BADGE (5-A) (BLACK) 2-658-528-41 WINDOW (R) (HX920/HX925) 3-077-331-01 +BV3 (3-CR) 2-658-529-01 WINDOW (L) (HX920/HX925) 1-831-413-11 CABLE, FLEXIBLE FLAT (FLR-007) 2-658-529-21 WINDOW (L)
  • Page 88: Chassis Section

    http://www.xiaoyu163.com 3 7 63 1515 0 8-1-2. CHASSIS SECTION supplied supplied supplied supplied supplied TU401 supplied supplied supplied L 13942296513 supplied Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks A-1183-523-A RD-060 BOARD, COMPLETE (HX520:AEP1,2) * 54 1-831-511-11 CABLE, FLEXIBLE FLAT (FRA-004) A-1183-524-A RD-060 BOARD, COMPLETE (HX525) (HX520:AEP3/HX725:AEP3/HX920/HX925)
  • Page 89: Electrical Parts List

    http://www.xiaoyu163.com AV-103 3 7 63 1515 0 8-2. ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • RESISTORS When indicating parts by reference number, please include the board name. parts list may be different from the parts All resistors are in ohms.
  • Page 90 http://www.xiaoyu163.com AV-103 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C641 1-107-826-11 CERAMIC CHIP 0.1uF C751 1-107-826-11 CERAMIC CHIP 0.1uF C642 1-126-947-11 ELECT 47uF C752 1-107-826-11 CERAMIC CHIP 0.1uF C646 1-162-963-11 CERAMIC CHIP 680PF C753 1-107-826-11 CERAMIC CHIP...
  • Page 91 http://www.xiaoyu163.com AV-103 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C865 1-107-826-11 CERAMIC CHIP 0.1uF D732 8-719-067-40 DIODE STZ6.8N-T146 C866 1-126-947-11 ELECT 47uF D801 8-719-069-55 DIODE UDZSTE-175.6B C867 1-107-826-11 CERAMIC CHIP 0.1uF D802 8-719-067-40 DIODE STZ6.8N-T146...
  • Page 92 http://www.xiaoyu163.com AV-103 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < IC > < TRANSISTOR > IC102 6-702-889-01 IC SI-3033KS-TL Q101 8-729-421-19 TRANSISTOR UN2213 (HX520:AEP3/HX725:AEP3/HX727:AEP3/HX920/HX925) Q301 8-729-424-08 TRANSISTOR UN2111 IC104 6-708-913-01 IC TK73400AU3G0L-C Q302 8-729-921-80 TRANSISTOR 2SD1781K-T146-QR...
  • Page 93 http://www.xiaoyu163.com AV-103 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R140 1-216-295-91 SHORT CHIP R353 1-216-817-11 METAL CHIP 1/10W R142 1-216-295-91 SHORT CHIP R355 1-216-817-11 METAL CHIP 1/10W R144 1-216-295-91 SHORT CHIP R362 1-216-829-11 METAL CHIP 4.7K...
  • Page 94 http://www.xiaoyu163.com AV-103 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R645 1-216-833-11 METAL CHIP 1/10W R719 1-218-852-11 METAL CHIP 1.6K 0.5% 1/10W R646 1-216-833-11 METAL CHIP 1/10W R726 1-216-817-11 METAL CHIP 1/10W R647 1-216-817-11 METAL CHIP...
  • Page 95 http://www.xiaoyu163.com AV-103 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R865 1-218-285-11 METAL CHIP 1/10W R1142 1-216-864-11 SHORT CHIP R866 1-218-285-11 METAL CHIP 1/10W (HX525/HX725/HX727/HX925) R867 1-216-845-11 METAL CHIP 100K 1/10W R1143 1-216-864-11 SHORT CHIP R868...
  • Page 96 http://www.xiaoyu163.com AV-103 FL-159 FR-240 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R1736 1-216-833-11 METAL CHIP 1/10W < IC > R1738 1-216-864-11 SHORT CHIP R1801 1-216-864-11 SHORT CHIP IC3101 8-759-643-83 IC uPD16315GB-3BS <...
  • Page 97 http://www.xiaoyu163.com FR-240 RD-060 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < IC > A-1183-523-A RD-060 BOARD, COMPLETE (HX520:AEP1,2) A-1183-524-A RD-060 BOARD, COMPLETE (HX525) IC3001 6-706-783-01 IC BU2050F-E2 A-1183-525-A RD-060 BOARD, COMPLETE (HX520:AEP3) * IC3002 6-600-500-01 IC GP1UM28XK0SF A-1183-526-A RD-060 BOARD, COMPLETE (HX725:AEP1)
  • Page 98 http://www.xiaoyu163.com RD-060 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C149 1-125-777-11 CERAMIC CHIP 0.1uF C230 1-164-943-81 CERAMIC CHIP 0.01uF C150 1-125-777-11 CERAMIC CHIP 0.1uF C231 1-164-943-81 CERAMIC CHIP 0.01uF C151 1-125-777-11 CERAMIC CHIP 0.1uF C232...
  • Page 99 http://www.xiaoyu163.com RD-060 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C330 1-164-849-11 CERAMIC CHIP 0.5PF C805 1-125-777-11 CERAMIC CHIP 0.1uF (HX520:AEP3/HX725:AEP3/HX727:AEP3/HX920/HX925) C806 1-164-943-81 CERAMIC CHIP 0.01uF C331 1-164-849-11 CERAMIC CHIP 0.5PF C807 1-164-854-11 CERAMIC CHIP 15PF...
  • Page 100 http://www.xiaoyu163.com RD-060 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < IC > R108 1-218-990-81 SHORT CHIP R109 1-218-941-81 RES-CHIP 1/16W IC101 6-702-302-01 IC TK11133CSCL-G R110 1-218-990-81 SHORT CHIP IC102 6-704-573-01 IC M24C32-WMN6T (B) R111 1-218-941-81 RES-CHIP 1/16W...
  • Page 101 http://www.xiaoyu163.com RD-060 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R197 1-216-864-11 SHORT CHIP R318 1-218-941-81 RES-CHIP 1/16W R198 1-218-933-11 RES-CHIP 1/16W (HX520:AEP3/HX725:AEP3/HX727:AEP3/HX920/HX925) R223 1-218-940-11 RES-CHIP 1/16W R322 1-218-957-11 RES-CHIP 2.2K 1/16W R224 1-218-933-11 RES-CHIP...
  • Page 102 http://www.xiaoyu163.com RD-060 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R626 1-208-713-11 METAL CHIP 0.5% 1/16W R836 1-218-990-81 SHORT CHIP R627 1-208-911-11 METAL CHIP 0.5% 1/16W (EXCEPT HX520:AEP3/HX725:AEP3/HX727:AEP3/HX920/HX925) R628 1-216-295-91 SHORT CHIP R839 1-218-990-81 SHORT CHIP R635...
  • Page 103: Power Block

    http://www.xiaoyu163.com RD-060 POWER BLOCK 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks RB111 1-242-963-21 RES, NETWORK 33 (1005X4) RB601 1-234-381-21 RES, NETWORK 100K (1005X4) RB112 1-242-963-21 RES, NETWORK 33 (1005X4) RB602 1-234-378-21 RES, NETWORK 10K (1005X4) RB113 1-242-963-21 RES, NETWORK 33 (1005X4)
  • Page 104 http://www.xiaoyu163.com 3 7 63 1515 0 Ref. No. Part No. Description Remarks ACCESSORY & PACKING MATERIALS ****************************** 1-479-557-11 REMOTE COMMANDER (RMT-D231P) (HX525/HX725/HX727/HX925) 1-479-558-11 REMOTE COMMANDER (RMT-D230P) (HX520/HX720/HX722/HX920) 1-575-131-82 CORD, POWER (AEP) 1-759-586-22 CONTROLLER, VIDEO (AV MOUSE) (HX525/HX725/HX727/HX925) 1-696-593-11 CORD, CONNECTION (PAL) 1-827-946-21 CORD, POWER (UK) 2-672-836-11 MANUAL, INSTRUCTION (FRENCH) (HX520:AEP)
  • Page 105 RDR-HX520/HX525/HX720/HX722/ HX725/HX727/HX920/HX925 3 7 63 1515 0 L 13942296513 u163 Sony Corporation 2006C1600-1 Home Electronics Network Company 9-883-909-11 ©2006.03 — 132 — Published by Quality Assurance Dept. http://www.xiaoyu163.com...

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