Related Manuals for Husqvarna HUV4210-G
Summary of Contents for Husqvarna HUV4210-G
- Page 1 2009 HUV4210 Owner’s Manual Electric and Gasoline Utility Vehicles: HUV4210-G, HUV4210-E, HUV4210-GXP, and HUV4210-EXP...
- Page 3 Warranty information appears on the last pages of this manual. No other warranties, express or implied, are contained herein. Please complete and return the warranty registration card included in this manual. Husqvarna is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
- Page 4 We hope you will consider this owner’s manual a permanent part of your Husqvarna vehicle. If you sell the vehicle, please include the manual so that the next owner will have the important operating, safety, and maintenance information it contains.
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Page 5: Table Of Contents
TABLE OF CONTENTS Safety Decal and Feature Identification ........................4 Practice Safety ..............................9 Proposition 65 – State of California ........................9 Safety Details ..............................10 General Warnings............................... 10 General Information ............................12 Front Bumper and Brush Guard........................... 12 Model Identification............................. 13 Controls and Indicators ............................ -
Page 6: Safety Decal And Feature Identification
Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information. For detailed information on specific features, read the appropriate section in this manual. Page 4 2009 HUV4210 Owner’s Manual... - Page 7 Safety Decal and Feature Identification HUV4210-E ELECTRIC VEHICLE Decal, Battery Danger (on battery caps or on body Decal, Maintenance Notice (on vehicle body, under 1013677 102833301 under seat) bed) Decal, Tow Switch Warning (on Tow/Run switch 101908601 Battery Charger Receptacle plate, under seat) Decal, Component Cover Notice (on electrical 101931501...
- Page 8 Safety Decal and Feature Identification HUV4210-E ELECTRIC VEHICLE 102825501 Decal, Rollover Warning (on instrument panel) Light Switch 102825701 Decal, Operating Instructions (on instrument panel) Key Switch Decal, Bed Latch Warning (on vehicle body, below 102831901 Battery Warning Light bed latch) Decal, Bed Latch Warning (on vehicle body, below 102832001 Accelerator Pedal...
- Page 9 Safety Decal and Feature Identification HUV4210-E GASOLINE VEHICLE 102825401 Decal, Rollover Warning (on instrument panel) Fuel Gauge 102825601 Decal, Operating Instructions (on instrument panel) Light Switch Decal, Bed Latch Warning (on vehicle body, below 102831901 Key Switch bed latch) Decal, Bed Latch Warning (on vehicle body, below 102832001 Low Oil Warning Light bed latch)
- Page 10 Safety Decal and Feature Identification HUV4210-E GASOLINE VEHICLE Decal, Gasoline Fuel Warning (at fuel fill or on 101547601 Forward/Reverse Control frame, near fuel tank) Decal, Frame Ground/Governor Warning (on 101915201 Fuel Shut-Off Valve vehicle frame near battery) Decal, Rotating Parts/Hot Manifold Warning (on 101960501 Oil Fill engine, starter/generator, and transaxle)
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Page 11: Practice Safety
Practice Safety PRACTICE SAFETY Figure 1 Practice Safety Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to us. That is why before operating the vehicle, we urge you to review the information in this manual. -
Page 12: Safety Details
• The vehicle will not provide protection from lightning, flying objects, or other storm-related hazards. If caught in a storm while driving a Husqvarna vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location. - Page 13 General Warnings WARNING • Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and CAUTION statements in this manual as well as those on the vehicle and battery charger. • Do not leave children unattended on vehicle. •...
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Page 14: General Information
General Information (–) (Viewed from driver side of vehicle) 1. Place TOW/RUN Switch in TOW before disconnecting or connecting battery cables. (Viewed from passenger side of vehicle) 2. Remove negative battery cable. 1. Remove negative battery cable. 3. Remove positive battery cable. 2. -
Page 15: Model Identification
Model Identification Figure 4 Bumper Figure 5 Brush Guard MODEL IDENTIFICATION The serial number of the vehicle is printed on a bar code decal mounted on the frame directly above the accelerator pedal (Example: HH0601-583947) (Figure 6). There is also a second serial number decal mounted on the front frame behind the dash. -
Page 16: Controls And Indicators
Controls and Indicators CONTROLS AND INDICATORS See General Warnings on page 10. WARNING • If renting or loaning the vehicle, make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven. • Do not shift the Forward/Reverse handle or switch while the vehicle is moving. To avoid injury to an unsuspecting passenger or damage to the vehicle, always bring the vehicle to a full stop before shifting the Forward/Reverse handle or switch. - Page 17 F (FORWARD), N (NEUTRAL), and R (REVERSE). Rotate the handle towards the driver (FORWARD) to operate the vehicle in the forward direction, or towards the passenger (REVERSE) to operate the vehicle in reverse. Husqvarna vehicles operate at reduced speed in REVERSE. The engine can be started only when the handle is in the straight up position (NEUTRAL).
- Page 18 Controls and Indicators Figure 8 Forward/Reverse Handle – Gas Vehicle Figure 9 Forward/Reverse Rocker Switch – Electric Vehicle Figure 10 Accelerator and Brake Pedals ACCELERATOR PEDAL The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 10). Electric Vehicles The operation of the accelerator pedal differs from that of an automobile.
- Page 19 Controls and Indicators Gasoline Vehicles After starting the engine with the key switch and placing the Forward/Reverse handle in the FORWARD position, the vehicle should accelerate smoothly to full speed as the accelerator pedal is pressed. When the pedal is released it should return to the original position and the engine should idle.
- Page 20 30 minutes. However, the vehicle should be charged at the first opportunity. If the warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Husqvarna distributor/dealer check the vehicle for a possible battery or electrical system problem.
- Page 21 Controls and Indicators Figure 13 Tow/Run Switch CHOKE Gasoline Vehicles Only The choke is located on the seat support panel below and to the left of the driver’s left knee (Figure 14). If the vehicle is hard to start in cool or cold temperatures, simply push in the choke cover to activate it. Hold it during start up and release the choke cover after the engine starts and runs smoothly.
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Page 22: Pre-Operation And Daily Safety Checklist
Inspect the accessory outlet periodically to ensure the electrical connection is clean and free of corrosion. PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Husqvarna vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery. - Page 23 Use the following checklist, in conjunction with the Pre-Operation and Daily Safety Checklist, as a guide to inspect the vehicle and check daily for proper operation. Any problems should be corrected by a Husqvarna distributor/dealer or a trained technician.
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Page 24: Driving Instructions
When the pedal is released it should return to the original position and the engine should stop. All Husqvarna vehicles operate at reduced speed in reverse. - Page 25 Driving Instructions WARNING • To help prevent falls from the vehicle, remain seated in a moving vehicle and hold on to hand holds or handrails at all times. Driver should keep both hands on the steering wheel when the vehicle is in motion.
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Page 26: Bed Latch
Bed Latch Make sure wheels are turned in desired direction. Turn the key all the way to the START position and hold, activating the choke as necessary, until the engine is running smoothly. The engine will idle in neutral. Select direction by placing the Forward/Reverse handle in desired position (F = forward or R = reverse). A buzzer will sound as a warning when the Forward/Reverse handle is in the REVERSE position. -
Page 27: Loading And Unloading
Loading and Unloading The bed latch (1) is located under the front corners of the bed (Figure 16) and engages automatically when the bed is closed. To lift the bed, pull the bed latch toward the side of the vehicle and lift the bed. To close the bed gently lower the bed to a closed position. -
Page 28: Towing With The Vehicle
• Unload cargo bed before raising vehicle with a lift, hoist, or jack. When loading the vehicle, center and secure cargo as far forward as possible in the cargo bed. Do not overload the vehicle. See the following chart for vehicle capacities. HUV4210-G/4210-GXP HUV4210-E/4210-EXP Electric Maximum payload capacity 300 lb. -
Page 29: Transporting On A Trailer
• For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc. • Do not tow a Husqvarna vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer. -
Page 30: Storage - Gasoline Vehicles
Be sure terminals are tight. Let the terminals dry and then coat them with Battery Terminal Protector Spray (Husqvarna 603 00 00-03). Store vehicle in a cool, dry place. This will minimize battery self-discharge. - Page 31 (1 cup (237 mL) baking soda per 1 gallon (3.8 L) of water). Rinse solution off batteries. Do not allow this solution to enter the batteries. Be sure terminals are tight. Let the terminals dry and then coat them with Battery Terminal Protector Spray (Husqvarna 603 00 00-03). 1. Fuel Shut-off Valve 2.
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Page 32: Maintenance
Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Husqvarna distributor/dealer to perform all repairs and semiannual and annual periodic service. WARNING •... -
Page 33: Periodic Service Schedules
Periodic Service Schedules WARNING • Hot! Do not attempt to service hot motor. Attempting to do so could cause severe burns. • To avoid unintentionally starting the vehicle, disconnect the batteries as shown (Figure 3). • After disconnecting the batteries, wait 90 seconds for the controller capacitors to discharge. Gasoline vehicles only: •... - Page 34 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – ELECTRIC VEHICLES REGULAR INTERVAL SERVICE See Pre-Operation and Daily Safety Pre-Operation and Daily Safety Checklist Checklist on page 20. Daily service by owner Performance Inspection See Performance Inspection on page 21. Batteries Charge batteries (after each daily use only). Check electrolyte level.
- Page 35 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – GASOLINE VEHICLES REGULAR INTERVAL SERVICE See Pre-Operation and Daily Safety Pre-Operation and Daily Safety Checklist Checklist on page 20. Daily service by owner Performance Inspection See Performance Inspection on page 21. Check engine oil level; change if necessary. See Periodic Lubrication Schedules on page 34.
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Page 36: Periodic Lubrication Schedules
REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Brake pedal shaft bearings Dry Moly Lube (Husqvarna 603 00 00-01) Brake linkage and pivots Dry Moly Lube (Husqvarna 603 00 00-01) Semiannually by owner or Accelerator pivot rod supports Dry Moly Lube (Husqvarna 603 00 00-01) - Page 37 REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Brake pedal shaft bearings Dry Moly Lube (Husqvarna 603 00 00-01) Brake linkage and pivots Dry Moly Lube (Husqvarna 603 00 00-01) Semiannually by owner trained technician (or every 50 Accelerator push rod pivots, mounts,...
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Page 38: Vehicle Controller - Electric Vehicles
NOTE: Recycle or dispose of discarded batteries in accordance with local, state, and federal regulations. Husqvarna electric vehicles use deep-cycle batteries. Automotive batteries should never be used. New batteries will not deliver their full capabilities until they have been discharged and recharged 20 to 50 times. To obtain the maximum service life from new batteries, restrict vehicles with new batteries to one hour of operation between charges for the first two months vehicle is in service. - Page 39 Do not allow this solution to enter the battery. Be sure terminals are tight. Let the terminals dry and then coat with Battery Terminal Protector Spray (Husqvarna 603 00 00-03). See following NOTE. NOTE: Dispose of waste water properly.
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Page 40: Battery Charger - Electric Vehicles
WARNING • Only trained technicians should repair or service the charger. Contact your nearest Husqvarna distributor/dealer. • Each charger should have its own dedicated 15 or 20 ampere separately protected (circuit breaker or fuse) single phase branch circuit, in accordance with all applicable electrical codes for the location. - Page 41 When inserting the DC plug, align the raised guide on the plug with the guide slot in the receptacle and push straight in slowly. Husqvarna battery chargers interact with the vehicle onboard computer. The computer records the amount of energy consumed during vehicle use. While the charger is plugged in, the vehicle’s control circuit is locked out, preventing operation of the vehicle as well as the possibility of consequent damage to the charger and the vehicle.
- Page 42 Figure 21 Correct Insertion of Charger DC Plug Figure 22 Incorrect Insertion of Charger DC Plug Husqvarna electric vehicles are supplied with a PowerDrive battery charger (Husqvarna 603 00 20-09). Use only PowerDrive chargers with this electric vehicle. As long as the charger is allowed to shut off by itself, the batteries will be fully charged. Overcharging and undercharging will normally be prevented.
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Page 43: Battery - Gasoline Vehicles
See following WARNING. WARNING • If the receptacle fuse link is blown, determine the source of the electrical problem and correct it before replacing the fuse. Contact your nearest Husqvarna distributor/dealer. BATTERY – GASOLINE VEHICLES See General Warnings on page 10. - Page 44 WARNING • Do not jump start a dead battery using another battery and jumper cables. The battery in the Husqvarna gasoline vehicle is a 12-volt, low maintenance battery that requires infrequent watering (Figure 24). Any corrosion around the positive (+) or negative (–) terminals should be washed off with a solution of baking soda and water (1 cup (237 mL) per gallon (3.8 L) of water).
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Page 45: Engine Oil - Gasoline Vehicles
Engine Oil – Gasoline Vehicles ENGINE OIL – GASOLINE VEHICLES See General Warnings on page 10. Even though the low oil warning light on the dash should illuminate if oil level becomes low, engine oil level should be checked monthly. Vehicle should be on a level surface when checking oil. Do not overfill with oil. ENGINE OIL LEVEL CHECK Remove the oil level dipstick from the oil filler tube and wipe oil from dipstick (Figure 26). - Page 46 Engine Oil – Gasoline Vehicles WARNING • For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle. If the vehicle is equipped with a prop rod, ensure that it is securely engaged while bed is raised. Do not close the bed until all persons are clear of cargo bed area.
- Page 47 10. Use a clean rag and wipe the oil filter mounting bracket surface clean where the oil filter gasket seats. 11. Install a new oil filter (Husqvarna 603 00 00-06) onto the engine oil filter port. Apply a light coat of white lithium NLGI Number 2 grease (Dow Corning ®...
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Page 48: Fueling Instructions - Gasoline Vehicles
Fueling Instructions – Gasoline Vehicles NOTE: Using multi-grade oils (5W-20, 10W-30, and 10W-40) will increase oil consumption. Check oil level more frequently when using them. SAE 30 SAE 10W-30/ SAE 10W-40 SAE 5 W-30 Figure 30 Oil Viscosity Chart FUELING INSTRUCTIONS – GASOLINE VEHICLES See General Warnings on page 10. -
Page 49: Cleaning The Vehicle
In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Husqvarna. This will enable us to contact you if the need arises. Please send your name, address, and serial number of the vehicle to Husqvarna, 7349 Statesville Rd., Charlotte, NC 28269, Attention: Vehicle Registration. -
Page 50: Vehicle Specifications
Vehicle Specifications VEHICLE SPECIFICATIONS HUV4210- HUV4210- HUV4210- HUV4210- SPECIFICATIONS POWER SOURCE Electric Electric Gasoline Gasoline Drive motor: Direct drive, 48 volts DC, shunt-wound, 3.2 hp • Engine: 4-cycle OHV, 286 cc, 9.5 maximum HP @3600 RPM (per SAE J • 1940/1349), single-cylinder, air-cooled, with pressure lubrication system Engine: 4-cycle OHV, 351cc, 11.5 maximum HP @3600 RPM (per SAE J •... - Page 51 Vehicle Specifications HUV4210- HUV4210- HUV4210- HUV4210- SPECIFICATIONS Rear wheel tread 38.5 in. (98 cm) 874 lb. 889 lb. Weight (without batteries) (396 kg) (403 kg) 781 lb. 805 lb. Weight (dry, without battery) (354 kg) (365 kg) 800 lb. Vehicle rated capacity: Level surface only (363 kg) Forward speed 17 mph (27 km)
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Page 52: Warranties
Portable Refreshment Center, and all other original equipment options and accessories supplied by Husqvarna are warranted with respect to parts and labor against defects in material and workmanship for a period of one year or 1000 hours of operation, whichever first occurs, from the date of purchase. - Page 53 The vehicle should be returned to an authorized Husqvarna distributor or dealer with evidence of proof of purchase date. Husqvarna reserves the right to test and recharge any battery returned for adjustment, and to verify number of energy units by accessing information contained in the IQ System Onboard Computer.
- Page 54 A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, Husqvarna does not warrant that its PowerDrive battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner’s manual, the electric vehicle owner’s manual, the...
- Page 55 The vehicle should be returned to an authorized HUSQVARNA distributor or dealer with evidence of proof of purchase date. HUSQVARNA reserves the right to test any Computer returned for warranty and to verify number of energy units by accessing information contained in the Computer.
- Page 56 - As the vehicle engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. Husqvarna recommends that you retain all receipts covering maintenance on your vehicle engine, but Husqvarna cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
- Page 57 Husqvarna will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part. *Husqvarna, its authorized dealers, or a service agency approved by Husqvarna.
- Page 58 Warranties To make a warranty claim under this limited warranty, you must present the vehicle or defective component to an authorized Husqvarna dealer or send the defective component, freight prepaid, to WARRANTY SERVICES, 7349 STATESVILLE Road, Charlotte, NC 28269 HUSQVARNA FOREST & GARDEN,...
- Page 60 Publication Part Number 103472524 Edition Code 0608A00000...