Husqvarna FOREST AND GARDEN HUV4210-E Owner's Manual
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Husqvarna FOREST AND GARDEN HUV4210-E Owner's Manual

Husqvarna FOREST AND GARDEN HUV4210-E Owner's Manual

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2008
Utility Vehicles
Electric and Gasoline
Owner's Manual
HUV4210-G
HUV4210-E
HUV4210-GXP
HUV4210-EXP

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Summary of Contents for Husqvarna HUSQVARNA FOREST AND GARDEN HUV4210-E

  • Page 1 2008 Utility Vehicles Electric and Gasoline Owner’s Manual HUV4210-G HUV4210-E HUV4210-GXP HUV4210-EXP...
  • Page 3 Please complete and return the warranty registration card included in this manual. Husqvarna is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 4 Husqvarna representative perform them. For the name and address of the Husqvarna representative nearest you, logon to our web site at www.usa.husqvarna.com. If you would prefer to write to us, direct your letter to: Husqvarna, Attention: Marketing Services, 7349 Statesville Rd., Charlotte, NC 28269 USA. Your local autho- rized Husqvarna representative can also provide technical advice, parts, and service manuals.

  • Page 5: Table Of Contents

    Engine Oil – Gasoline Vehicles ... 44 Fueling Instructions – Gasoline Vehicles ... 47 Cleaning the Vehicle ... 48 Accessories ... 49 Subsequent Owner Registration ... 49 Vehicle Specifications ... 50 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Page 3...

  • Page 6: Safety Decal And Feature Identification

    Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information. For detailed information on specific features, read the appropriate section in this manual. Page 4 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual...
  • Page 7 Decal, Component Cover Notice (on electrical compo- 101931501 nent cover) Decal, Maintenance Notice (on vehicle body, under 102833301 bed) Battery Charger Receptacle Forward/Reverse Control 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Safety Decal and Feature Identification Page 5...
  • Page 8 Vehicle Loading Instructions Serial Number Battery Condition Indicator Light Switch Key Switch Battery Warning Light Page 6 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Safety Decal and Feature Identification Accelerator Pedal Brake Pedal Park Brake Pedal...
  • Page 9 102833301 bed) Vehicle Loading Instructions Serial Number Fuel Gauge Light Switch Key Switch 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Safety Decal and Feature Identification Low Oil Warning Light Accelerator Pedal Brake Pedal Park Brake Pedal Page 7...
  • Page 10 Decal, Rotating Parts/Hot Manifold Warning (on 101960501 engine, starter/generator, and transaxle) Decal, Diode Safety Warning (on vehicle frame, near 102345901 diode) Forward/Reverse Control Fuel Shut-Off Valve Oil Fill Choke Page 8 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Safety Decal and Feature Identification...

  • Page 11: Practice Safety

    WARNING • This product contains or emits chemicals or substances that have been determined by the state of California to cause cancer and birth defects or other reproductive harm. 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Page 9...

  • Page 12: Safety Details

    • Gasoline – Flammable! Explosive! Do not smoke. Keep sparks and flames away from the vehicle and service area. Service only in a well-ventilated area. DANGER CONTINUED ON NEXT PAGE... Page 10 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Safety Details...
  • Page 13 • The vehicle will not provide protection from lightning, flying objects, or other storm-related hazards. If caught in a storm while driving a Husqvarna vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.

  • Page 14: General Information

    These parts are interchangeable, but one or the other must be installed at all times during vehicle operation to achieve proper balance (Figure 3 and Figure 4). See following WARNING. Page 12 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual (–) Figure 2 IQ System Electric Vehicle - 12-Volt Battery...

  • Page 15: Model Identification

    NOTE: Have the vehicle serial number available when ordering parts or making inquiries. SERIAL NUMBER HH0601-583947 7349 STATESVILLE RD. CHARLOTTE, NC 28269 Figure 5 Gas Vehicle Serial Number 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Model Identification Figure 4 Brush Guard Page 13...

  • Page 16: Controls And Indicators

    Failure to heed this caution could result in damage to the unitized transaxle. NOTE: The key can be removed only when the key switch is in the OFF position. Page 14 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Controls and Indicators...
  • Page 17 WARD) to operate the vehicle in the forward direction, or towards the passenger (REVERSE) to operate the vehicle in reverse. Husqvarna vehicles operate at reduced speed in REVERSE. The engine can be started only when the handle is in the straight up position (NEUTRAL). The engine must be at idle before shifting the Forward/Reverse handle.

  • Page 18: Accelerator Pedal

    When the pedal is released it should return to the original position and the engine should idle. Page 16 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual...

  • Page 19: Brake Pedal

    30 minutes. However, the vehicle should be charged at the first opportunity. If the warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Husqvarna distributor/ dealer check the vehicle for a possible battery or electrical system problem.
  • Page 20 LED Light: In addition to the warning light, there is an infrared LED in the dash light assembly, which trans- mits an infrared signal from the onboard computer (OBC). This signal is received by the optional Communi- cation Display Module (Husqvarna 603 00 18-63), which provides information on the condition of the vehicle and batteries.

  • Page 21: Low Oil Warning Light

    If the warning light goes on and off, you may proceed, but oil should be added at the first oppor- tunity. If the oil level is correct and the warning light stays on, have a trained technician check the vehicle. See following CAUTION. 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Page 19...

  • Page 22: Pre-Operation And Daily Safety Checklist

    Inspect the accessory outlet periodically to ensure the electrical connection is clean and free of corrosion. PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Husqvarna vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery.

  • Page 23: Performance Inspection

    Use the following checklist as a guide to inspect the vehicle and check daily for proper operation. Any prob- lems should be corrected by a Husqvarna distributor/dealer or a trained technician. All Vehicles •...

  • Page 24: Driving Instructions

    Motor braking should quickly and smoothly slow the vehicle to approximately 11 mph (17.7 km/h). Motor braking will disengage when vehicle slows to 11 mph (17.7 km/h). This feature is adjustable for IQ System vehicles only. Contact your local Husqvarna dealer/dis- tributor to inquire about this adjustable feature.
  • Page 25 • Pedal down or pedal up motor braking may be used to help control speed when going downhill; however, steep terrain or other conditions may require that pedal braking be used in conjunction with motor braking. 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Driving Instructions Page 23...
  • Page 26 1 to 3 mph (1.5 to 4.8 km/h) unless the accelerator is pressed. This prevents the possibil- Page 24 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Driving Instructions...

  • Page 27: Bed Latch

    • Avoid stopping on a hill when loaded. If you must stop on a hill, avoid sudden starts, or rolling backwards and stopping suddenly. Failure to heed this warning may cause vehicle to overturn, possibly resulting in severe personal injury. WARNING CONTINUED ON NEXT PAGE... 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Bed Latch Page 25...

  • Page 28: Towing With The Vehicle

    Because towing a vehicle or trailer can have an adverse effect on vehicle handling, be especially cautious when towing with an HUV4210 vehicle. See the preceding chart for vehicle capacities. Page 26 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Towing with the Vehicle HUV4210-G/4210-GXP...

  • Page 29: Transporting On A Trailer

    • For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc. • Do not tow a Husqvarna vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer.

  • Page 30: Storage - Electric Vehicles

    Do not allow this solution to enter the batteries. Be sure terminals are tight. Let the terminals dry and then coat them with Battery Terminal Protector Spray (Husqvarna 603 00 00-03). 3. Store vehicle in a cool, dry place. This will minimize battery self-discharge.

  • Page 31: Storage - Gasoline Vehicles

    2.4. Plug the fuel tank vent nipple so that it is air tight. We recommend using a slip-on vinyl cap. 3. Disconnect the battery cables, negative (–) cable first. 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Storage – Gasoline Vehicles...
  • Page 32 Do not allow this solution to enter the batteries. Be sure terminals are tight. Let the terminals dry and then coat them with Battery Terminal Protector Spray (Husqvarna 603 00 00-03). Figure 16 Fuel Shut-off Valve – Closed (OFF) Position Viewed From Selector Side of Valve 1.

  • Page 33: Maintenance

    Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Husqvarna distributor/dealer to perform all repairs and semiannual and annual periodic ser- vice.

  • Page 34: Periodic Service Schedules

    Both the Periodic Service Schedule and Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition. Page 32 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Periodic Service Schedules...
  • Page 35 (or every 50 hours of operation, whichever comes first) Annual service by trained technician only (or every 100 hours of operation, whichever comes first) 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual SERVICE Pre-Operation and Daily Safety Checklist Performance Inspection Batteries...
  • Page 36 • If any problems are found during scheduled inspection or service, do not operate the vehicle until repairs are made. Failure to make necessary repairs could result in fire, property damage, severe personal injury, or death. Page 34 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual SERVICE Pre-Operation and Daily Safety Checklist Performance Inspection...

  • Page 37: Periodic Lubrication Schedules

    (or every Check/fill transaxle to plug level 100 hours of operation, whichever comes first) Figure 19 Lubrication Points – Electric Vehicles 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Periodic Lubrication Schedules LUBRICATION RECOMMENDED LUBRICANT POINTS Dry Moly Lube (Husqvarna 603 00 00-...
  • Page 38 Change engine oil and oil filter operation, or annually, whichever comes first. Figure 20 Lubrication Points – Gasoline Vehicles Page 36 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Periodic Lubrication Schedules LUBRICATION RECOMMENDED LUBRICANT POINTS Dry Moly Lube (Husqvarna 603 00 00-...

  • Page 39: Vehicle Controller - Electric Vehicles

    NOTE: Recycle or dispose of discarded batteries in accordance with local, state, and federal regulations. Husqvarna electric vehicles use deep-cycle batteries. Automotive batteries should never be used. New batteries will not deliver their full capabilities until they have been discharged and recharged 20 to 50 times.
  • Page 40 (1 cup (237 mL) baking soda per gallon (3.8 L) of water). Rinse solution off of the batteries. Do not allow this solution to enter the battery. Be sure terminals are tight. Let the ter- minals dry and then coat with Battery Terminal Protector Spray (Husqvarna 603 00 00-03). See follow- ing NOTE.

  • Page 41: Battery Charger - Electric Vehicles

    • Install surge arrestors on incoming AC power lines. Surge arrestors will help protect electrical components in the charger and on the vehicle from all but direct or close lightning strikes. 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Battery Charger – Electric Vehicles...
  • Page 42 Each electric vehicle is supplied with a fully automatic PowerDrive 2 battery charger as standard equipment (Husqvarna 603 00 20-09). The AC cord to each charger is to be connected to a source capable of supplying 15 amperes minimum per charger.
  • Page 43 Figure 22 Correct Insertion of Charger DC Plug Figure 23 Incorrect Insertion of Charger DC Plug Husqvarna electric vehicles are supplied with a PowerDrive 2 battery charger (Husqvarna 603 00 20-09). Use PowerDrive 2 chargers with this electric vehicle. As long as the PowerDrive 2 is allowed to shut off by itself, the batteries will be fully charged. Overcharging and undercharging will normally be prevented.

  • Page 44: Battery - Gasoline Vehicles

    ý WARNING • If the receptacle fuse link is blown, determine the source of the electrical problem and correct it before replacing the fuse. Contact your nearest Husqvarna distributor/dealer. BATTERY – GASOLINE VEHICLES See General Warnings on page 10. ý...
  • Page 45 Be sure terminals are tight (battery terminals should be tightened to 12 ft-lb (16 N·m)). Let the terminals dry and then spray them with Battery Terminal Protector Spray (Husqvarna 603 00 00-03). See preceding WARNING and following CAUTION.

  • Page 46: Engine Oil - Gasoline Vehicles

    1. Turn the key switch to the OFF position, then remove the key. Place the Forward/Reverse handle in the neutral POSITION. Chock the front wheels. 2. Access the engine compartment. See following WARNING. Page 44 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Engine Oil – Gasoline Vehicles...
  • Page 47 9. Remove the engine oil filter, turning it counterclockwise, allowing the residual oil in the filter port and filter to drain into the oil drain pan (Figure 29, Page 46). See following NOTE. 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Figure 28 Engine Oil Drain Plug and Pan Engine Oil –...
  • Page 48 10. Use a clean rag and wipe the oil filter mounting bracket surface clean where the oil filter gasket seats. 11. Install a new oil filter (Husqvarna 603 00 00-06) onto the engine oil filter port. Apply a light coat of white lithium NLGI Number 2 grease (Dow Corning seal around the outside surface of the filter before attaching it to the oil filter port (Figure 30).

  • Page 49: Fueling Instructions - Gasoline Vehicles

    See Preparing the Gasoline Vehicle for Extended Storage on page 29. 1. Turn the key switch to the OFF position. 2. Lift and remove seat bottom. 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Fueling Instructions – Gasoline Vehicles Page 47...

  • Page 50: Cleaning The Vehicle

    1. Vent 2. Fuel Shut-off Valve 3. Vent Tube CLEANING THE VEHICLE Husqvarna vehicles are equipped with ABS front bodies and TPO for rear bodies. Use only commercially available automotive cleaners with a sponge or soft cloth for normal cleaning. A garden hose at normal resi- dential water pressure is adequate.

  • Page 51: Accessories

    In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Husqvarna. This will enable us to contact you if the need arises. Please send your name, address, and serial number of the vehicle to Husqvarna, 7349 Statesville Rd., Charlotte, NC 28269, Attention: Vehicle Registra-...

  • Page 52: Vehicle Specifications

    Ground clearance Front wheel tread Rear wheel tread Weight (without batteries) Weight (dry, without battery) Vehicle Specifications continued on next page... Page 50 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Vehicle Specifications Electric Electric Gasoline HUV4210- HUV4210-E HUV4210-G •...

  • Page 53: Specifications

    Standard seating capacity LIQUID CAPACITIES Transaxle Engine crankcase (without filter) Engine crankcase (with filter) Unitized transaxle Fuel tank TIRE PRESSURE Front and rear 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Vehicle Specifications Electric Electric Gasoline HUV4210- HUV4210-E HUV4210-G 800 lb.
  • Page 54 Portable Refreshment Center, and all other original equipment options and accessories supplied by HUSQVARNA are warranted with respect to parts and labor against defects in material and workmanship for a period of one year or 1000 hours of operation, whichever first occurs, from the date of purchase.
  • Page 55 5)A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, Husqvarna does not warrant that its PowerDrive battery is suitable for use in any application other than in its products. As in the use of any 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual...
  • Page 56 AGREEMENT, WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY. This battery is intended to be used by persons with training and experience with batteries and only in Husqvarna electric vehicles. Any other use renders the Limited Warranties expressed herein and all implied warranties null and void and same are hereby excluded.
  • Page 57 4)Vehicles charged by systems other than the Husqvarna PowerDrive Charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, HUSQVARNA does not warrant that the Computer or Controller is suitable for use in any application other than its PowerDrive System 48, PowerDrive Plus and IQ System products.

  • Page 58: California Emission Control Warranty Statement

    5. NO CONSEQUENTIAL DAMAGES: In no event shall Husqvarna be liable for any incidental or consequential damages including, but not limited to, loss related to property other than the vehicle, loss of use, loss of time, inconvenience, or any other economic loss. This warranty is applicable only where the California or U.S. EPA emission control system warranty regulation is in effect.
  • Page 59 2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Page 57...
  • Page 64 Publication Part Number 603 00 42-71 Edition Code 0607A00000 Husqvarna Forest and Garden 7349 Statesville Road Charlotte, NC www.usa.husqvarna.com...

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