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Husqvarna 4210-E Owner's Manual

Husqvarna owner's manual
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  • Page 3 Please complete and return the warranty registration card included in this man- ual. Husqvarna is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 4 Husqvarna representative perform them. For the name and address of the Husqvarna representative nearest you, logon to our web site at www.usa.husqvarna.com. If you would prefer to write to us, direct your letter to: Husqvarna, Attention: Marketing Services, 7349 Statesville Rd., Charlotte, NC 28269 USA. Your local autho- rized Husqvarna representative can also provide technical advice, parts, and service manuals.

  • Page 5: Table Of Contents

    Warranties ............... . 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual...

  • Page 6: Vehicle Feature Identification - Huv4210-E Electric Vehicle

    (ON BATTERY CAPS OR ON BODY UNDER SEAT) ELECTRICAL COMPONENT DECAL (ON SPEED CONTROLLER COVER) TOW SWITCH WARNING DECAL (ON TOW SWITCH BRACKET UNDER SEAT) SERVICE NOTICE DECAL (ON BODY UNDER BED) CHARGER RECEPTACLE FORWARD/REVERSE SWITCH Page 4 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual...

  • Page 7: Vehicle Feature Identification

    CRUSH AREA AND BED LATCH DECAL (DRIVER SIDE) CRUSH AREA AND BED LATCH DECAL (PASSENGER SIDE) PULL LATCH AND 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual ROLLOVER OR FALLING OFF MAY CAUSE SERIOUS INJURY OR DEATH • Before using vehicle, read operating instructions.

  • Page 8: Vehicle Feature Identification - Huv4210-G Gasoline Vehicle

    PULL LATCH AND OPEN BED Page 6 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual ROLLOVER OR FALLING OFF MAY CAUSE SERIOUS INJURY OR DEATH • Before using vehicle, read operating instructions. • Do not start vehicle until all occupants are seated.
  • Page 9 OIL FILL ROTATING PARTS AND FUEL SHUT-OFF HOT MANIFOLD DECAL VALVE (ON STARTER/GENERATOR) FORWARD/REVERSE HANDLE DIODE WIRING DECAL CHOKE FRAME GROUND AND GOVERNOR WARNING DECAL (ON VEHICLE FRAME NEAR BATTERY) 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Page 7...

  • Page 10: Practice Safety

    Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Husqvarna. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 11: Safety Details

    • Gasoline – Flammable! Explosive! Do not smoke. Keep sparks and flames away from the vehicle and service area. Service only in a well-ventilated area. DANGER CONTINUED ON NEXT PAGE... 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Safety Details Page 9...
  • Page 12 • A Husqvarna vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Husqvarna vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.

  • Page 13: General Information

    • Do not operate the vehicle without an installed front bumper or brush guard that is specifically designed and approved for use on this vehicle. Instability in the vehicle could cause serious injury or death. 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual AS SEEN FROM PASSENGER SIDE...

  • Page 14: Model Identification

    NOTE: Have the vehicle serial number available when ordering parts or making inquiries. SERIAL NUMBER HH0501-583947 7349 STATESVILLE RD. CHARLOTTE, NC 28269 Figure 5 Gas Vehicle Serial Number Page 12 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Model Identification Figure 4 Brush Guard...

  • Page 15: Controls And Indicators

    • Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the handle only when the vehicle is at a complete stop. Failure to heed this caution could result in damage to the unitized transaxle. 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Controls and Indicators Page 13...
  • Page 16 WARD) to operate the vehicle in the forward direction, or towards the passenger (REVERSE) to operate the vehicle in reverse. Husqvarna vehicles operate at reduced speed in REVERSE. The engine can be started only when the handle is in the straight up position (NEUTRAL). The engine must be at idle before shifting the Forward/Reverse handle.

  • Page 17: Accelerator Pedal

    The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 9). Electric Vehicles The operation of the accelerator pedal differs from that of an automobile. When the key switch is in the ON position, and the Forward/Reverse switch is in either the FORWARD or REVERSE position, pressing the accelerator pedal will automatically release the park brake and start the vehicle moving in the direction selected (forward or reverse).

  • Page 18: Brake Pedal

    30 minutes. However, the vehicle should be charged at the first opportunity. If the warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Husqvarna distributor/ dealer check the vehicle for a possible battery or electrical system problem.
  • Page 19 LED Light: In addition to the warning light, there is an infrared LED in the dash light assembly, which trans- mits an infrared signal from the onboard computer (OBC). This signal is received by the optional Communi- cation Display Module (Husqvarna 603 00 18-63), which provides information on the condition of the vehicle and batteries.
  • Page 20 If the warning light goes on and off, you may proceed, but oil should be added at the first oppor- tunity. If the oil level is correct and the warning light stays on, have a trained technician check the vehicle. See following CAUTION. Page 18 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual...

  • Page 21: Pre-Operation And Daily Safety Checklist

    Inspect the accessory outlet periodically to ensure the electrical connection is clean and free of corrosion. PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Husqvarna vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery.

  • Page 22: Performance Inspection

    Use the following checklist as a guide to inspect the vehicle and check daily for proper operation. Any prob- lems should be corrected by a Husqvarna distributor/dealer or a trained technician. All Vehicles •...

  • Page 23: Driving Instructions

    Motor braking should quickly and smoothly slow the vehicle to approximately 11 mph (17.7 km/h). Motor braking will disengage when vehicle slows to 11 mph (17.7 km/h). This feature is adjustable for IQ System vehicles only. Contact your local Husqvarna dealer/dis- tributor to inquire about this adjustable feature.

  • Page 24: Starting The Vehicle

    2. Make sure everyone is seated and holding onto seat hand holds or handrails. 3. Read safety warnings located on dash and (or) above pedals. 4. Make sure wheels are turned in desired direction. Page 22 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Driving Instructions...

  • Page 25: Parking And Leaving The Vehicle

    (with the park brake disengaged) rolling away too fast to be overtaken on foot. • Gasoline vehicles only: Turn the fuel shut-off valve to the closed (OFF) position when the vehicle is not in use. 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Driving Instructions Page 23...

  • Page 26: Transporting On A Trailer

    • For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc. • Do not tow a Husqvarna vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer.

  • Page 27: Storage - Electric Vehicles

    Do not allow this solution to enter the batteries. Be sure terminals are tight. Let the terminals dry and then coat them with Battery Terminal Protector Spray (Husqvarna 603 00 00-03). 3. Store vehicle in a cool, dry place. This will minimize battery self-discharge.

  • Page 28: Storage - Gasoline Vehicles

    Tighten the carburetor drain screw. 2.3. Disconnect fuel vent line from fuel tank vent nipple. Page 26 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Storage – Gasoline Vehicles...
  • Page 29 (1 cup (237 mL) baking soda per 1 gallon (3.8 L) of water). Rinse solution off bat- teries. Do not allow this solution to enter the batteries. Be sure terminals are tight. Let the terminals dry and then coat them with Battery Terminal Protector Spray (Husqvarna 603 00 00-03). CLOSED (OFF) POSITION...

  • Page 30: Maintenance

    Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Husqvarna distributor/dealer to perform all repairs and semiannual and annual periodic ser- vice.

  • Page 31: Periodic Service Schedules

    Both the Periodic Service Schedule and Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition. 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Periodic Service Schedules Page 29...
  • Page 32 (or every 50 hours of operation, whichever comes first) continued Annual service by trained technician only (or every 100 hours of operation, whichever comes first) Page 30 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual SERVICE Batteries Batteries Batteries Tires General vehicle...
  • Page 33 • If any problems are found during scheduled inspection or service, do not operate the vehicle until repairs are made. Failure to make necessary repairs could result in fire, property damage, severe personal injury, or death. 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual SERVICE Engine...

  • Page 34: Periodic Lubrication Schedules

    Check/fill transaxle to plug level 100 hours of operation, whichever comes first) Figure 19 Lubrication Points – Electric Vehicles Page 32 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Periodic Lubrication Schedules LUBRICATION RECOMMENDED LUBRICANT POINTS Dry Moly Lube (Husqvarna 603 00 00-...
  • Page 35 200 hours of Change engine oil and oil filter operation, or annually, whichever comes first. Figure 20 Lubrication Points – Gasoline Vehicles 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Periodic Lubrication Schedules LUBRICATION RECOMMENDED LUBRICANT POINTS Dry Moly Lube (Husqvarna 603 00 00-...

  • Page 36: Vehicle Controller - Electric Vehicles

    Therefore, if any repair or servicing needs to be performed, we recommend that it be performed by an authorized Husqvarna distributor/dealer using Husqvarna parts. BATTERIES – ELECTRIC VEHICLES See General Warnings on page 9.

  • Page 37: Battery Care

    Do not allow this solution to enter the battery. Be sure terminals are tight. Let the terminals dry and then coat with Battery Terminal Protector Spray (Husqvarna 603 00 00-03). See following NOTE. NOTE: Dispose of waste water properly.

  • Page 38: Battery Charger - Electric Vehicles

    • Install surge arrestors on incoming AC power lines. Surge arrestors will help protect electrical components in the charger and on the vehicle from all but direct or close lightning strikes. Page 36 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Battery Charger – Electric Vehicles...

  • Page 39: Charging Batteries

    Each electric vehicle is supplied with a fully automatic PowerDrive 2 battery charger as standard equipment (Husqvarna 603 00 20-09). The AC cord to each charger is to be connected to a source capable of supplying 10 amperes minimum per charger.
  • Page 40 Figure 22 Correct Insertion of Charger DC Plug Husqvarna electric vehicles are supplied with a PowerDrive 2 battery charger (Husqvarna 603 00 20-09). Use PowerDrive 2 chargers with this electric vehicle. As long as the PowerDrive 2 is allowed to shut off by itself, the batteries will be fully charged. Overcharging and undercharging will normally be prevented.

  • Page 41: Battery - Gasoline Vehicles

    ý WARNING • If the receptacle fuse link is blown, determine the source of the electrical problem and correct it before replacing the fuse. Contact your nearest Husqvarna distributor/dealer. BATTERY – GASOLINE VEHICLES See General Warnings on page 9. ý...
  • Page 42 Be sure terminals are tight (battery terminals should be tightened to 12 ft-lb (16 N·m)). Let the terminals dry and then spray them with Battery Terminal Protector Spray (Husqvarna 603 00 00-03). See preceding WARNING and following CAUTION.

  • Page 43: Engine Oil - Gasoline Vehicles

    Do not close the bed until all persons are clear of cargo bed area. Keep hands clear of all crush areas. Do not drop cargo bed; lower gently and keep entire body clear. Failure to heed this warning could result in severe personal injury or death. 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Full Level...
  • Page 44 Dispose of used oil according to the environmental laws and regulations for your area. Page 42 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual DRAIN PLUG Figure 28 Engine Oil Drain Plug and Pan Engine Oil – Gasoline Vehicles...

  • Page 45: Oil Viscosity

    10. Use a clean rag and wipe the oil filter mounting bracket surface clean where the oil filter gasket seats. 11. Install a new oil filter (Husqvarna 603 00 00-06) onto the engine oil filter port. Apply a light coat of white lithium NLGI Number 2 grease (Dow Corning seal around the outside surface of the filter before attaching it to the oil filter port (Figure 30).

  • Page 46: Fueling Instructions - Gasoline Vehicles

    3. The fuel tank is located on passenger side of vehicle. Remove fuel cap and fill the fuel tank with fresh unleaded gasoline only. See preceding CAUTION. 4. Replace fuel cap on tank. Ensure cap is tightened securely. 5. Replace seat bottom. Page 44 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual ° ° ° SAE 40 °...

  • Page 47: Cleaning The Vehicle

    In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Husqvarna. This will enable us to contact you if the need arises. Please send your name, address, and serial number of the vehicle to Husqvarna, 7349 Statesville Rd., Charlotte, NC 28269, Attention: Vehicle Registra-...

  • Page 48: Vehicle Specifications

    Front wheel tread Rear wheel tread Weight (without batteries) Weight (dry, without battery) Forward speed Vehicle Specifications continued on next page... Page 46 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Vehicle Specifications Electric Electric Gasoline HUV4210- HUV4210-E HUV4210-G •...

  • Page 49: Specifications

    LIQUID CAPACITIES Transaxle Engine crankcase (without filter) Engine crankcase (with filter) Unitized transaxle Fuel tank TIRE PRESSURE Front and rear 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual Vehicle Specifications Electric Electric Gasoline HUV4210- HUV4210-E HUV4210-G 22 oz. (0.67 L) 32 oz.

  • Page 50: Warranties

    Portable Refreshment Center, and all other original equipment options and accessories supplied by HUSQVARNA are warranted with respect to parts and labor against defects in material and workmanship for a period of one year or 1000 hours of operation, whichever first occurs, from the date of purchase.
  • Page 51 5)A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, Husqvarna does not warrant that its PowerDrive battery is suitable for use in any application other than in its products. As in the use of any 2005 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual...
  • Page 52 AGREEMENT, WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY. This battery is intended to be used by persons with training and experience with batteries and only in Husqvarna electric vehicles. Any other use renders the Limited Warranties expressed herein and all implied warranties null and void and same are hereby excluded.
  • Page 53 Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, HUSQVARNA does not warrant that the PowerDrive Charger is suitable for use in any application other than its PowerDrive System 48, PowerDrive Plus and IQ System products.
  • Page 54 4)Vehicles charged by systems other than the Husqvarna PowerDrive Charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, HUSQVARNA does not warrant that the Computer or Controller is suitable for use in any application other than its PowerDrive System 48, PowerDrive Plus and IQ System products.

  • Page 55: California Emission Control Warranty Statement

    If such a replacement part is used in the repair or maintenance of the engine, and an authorized HUSQVARNA dealer determines it is defective or causes a failure of a warranted, part, your claim for repair of the engine may be denied. If the part in question is not related to the reason the engine required repair, the claim will not be denied.
  • Page 56 Publication Part Number 603 00 20-02 Edition Code 0505B0705A Husqvarna Forest and Garden 7349 Statesville Rd. Charlotte, NC 28269 www.usa.husqvarna.com/huv...

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