Part 13 - Installation Checklist; Part 14 - Maintenance Report - Westinghouse WBRE80 User Manual

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Part 13 - Installation Checklist

Light Off Activities
1. Fill the Heating System
2. Check Gas Pipe
3. Check Combustion
4. Check Electrical
Connections
5. Verify System Operation
6. Record Ionization
Current
7. Indirect Water Heater
8. Mixing Valve
9. Convert the Boiler
10.
Notes:
Table 30 - Installation Checklist

Part 14 - Maintenance Report

In unusually dirty or dusty conditions, care must be taken to
keep boiler cabinet door in place at all times. Failure to do so
VOIDS the warranty.
Allowing the boiler to operate with a dirty combustion chamber
will hurt operation. Failure to clean the heat exchanger as
needed by the installation location could result in boiler failure,
property damage, personal injury, or death. Such product
failures ARE NOT covered under warranty.
WHL-052 Rev. 4.28.16
Check all piping and gas connections. Verify
all are tight.
Pressurize system.
Add water to prime condensate cup.
Verify near boiler piping is properly
supported.
Leak test using locally approved methods
(consult jurisdictional code book).
Check incoming gas pressure (3.5 to 14" WC).
Check the "drop" on light off (less than 1"
WC).
Check and adjust (if necessary) carbon
dioxide content.
Check and adjust (if necessary) carbon
monoxide content.
Ensure all electrical connections of line
voltage (pumps, etc.) and low voltage circuits
(system sensor, outdoor sensor, etc.) are
properly wired.
Turn up thermostat to verify wiring
connections.
Check uA reading at d7 on the status menu
(see Start-Up section, this manual).
Verify safety and operation of the indirect
water heater. Record settings.
If necessary, ensure thermostatic mixing
valve is properly supported and installed.
If necessary, convert the boiler to the proper
fuel type.
Locate the stickers in the appropriate
locations on the boiler.
Verify combustion settings
conversion - Carbon Dioxide.
Verify combustion settings
conversion - Carbon Monoxide.
Mail in conversion registration.
Record heating curve. Record steps
Date Completed:
%CO2 High Fire
ppm CO High Fire
DHW Setpoint
after gas
%CO2 High Fire
after gas
ppm CO High Fire
*8
The boiler requires minimal periodic maintenance under
normal conditions. However, in unusually dirty or dusty
conditions, periodic vacuuming of the cover to maintain
visibility of the display and indicators is recommended.
Periodic maintenance should be performed once a year by a
qualified service technician to assure that all the equipment
is operating safely and efficiently. The owner should make
necessary arrangements with a qualified heating contractor
for periodic maintenance of the boiler. Installer must also
inform the owner that the lack of proper care and maintenance
of the boiler may result in a hazardous condition.
PSI
Static WC
Dynamic WC
%CO2 Low Fire
ppm CO Low Fire
uA High Fire
DHW Differential
%CO2 Low Fire
ppm CO Low Fire
*9 *10
uA Low Fire
*11