Westinghouse Premium WBCMC 500 Series Manuals

Manuals and User Guides for Westinghouse Premium WBCMC 500 Series. We have 1 Westinghouse Premium WBCMC 500 Series manual available for free PDF download: Installation, Start-Up, Maintenance, Parts, Warranty

Westinghouse Premium WBCMC 500 Series Installation, Start-Up, Maintenance, Parts, Warranty (66 pages)

Commercial Gas Fired Boilers

Brand: Westinghouse | Category: Boiler | Size: 15.53 MB

Table of Contents
4
In Accordance with Section 325 (F) (3) of the Energy Policy and
4
Part 1 - General Safety Information
5
Improper Combustion
6
Gas
6
When Servicing the Boiler
6
Boiler Water
6
Freeze Protection
6
High Elevation Installations
6
Part 2 - before You Start
6
What's in the Box
6
How the Boiler Operates
6
Optional Equipment
7
Part 3 - Prepare the Boiler
7
Locating the Boiler
7
Flooring
8
Leveling
8
Clearances for Service Access
9
Residential Garage and Closet Installations
9
Exhaust Vent and Intake Pipe
9
Direct Vent of Exhaust and Intake
10
Indoor Combustion Air in Confined or Unconfined Space
10
Carbon Monoxide Detectors
10
Prevent Combustion Air Contamination
10
Removing a Boiler from a Common Vent System
11
Water Chemistry Requirements
11
Technical Specifications
13
Part 4 - Piping
14
General Plumbing Information
14
Relief Valve
14
Backflow Preventer
14
Expansion Tank
14
Circulators
15
Hydronic Piping with Circulators, Zone Valves, and Multiple Boilers
15
Circulator Sizing
16
Check / Control Water Chemistry
17
Plumbing
18
Fill and Purge Heating System
18
Freeze Protection Fluids
18
Zoning with Zone Valves
18
Zoning with Circulators
18
Multiple Boilers
18
Applications
19
Part 5 - Venting
21
General
21
Approved Materials for Exhaust Vent and Intake Pipe
22
Additional Requirements for Installation in Canada
22
Exhaust Vent and Intake Pipe Location
23
Exhaust Vent and Intake Pipe Sizing
24
Longer Vent Runs
24
Exhaust Vent and Intake Pipe Installation
24
Applications
25
Direct Vent Installation of Exhaust and Intake
25
Room and Indoor Combustion Ventilation Requirements
28
Part 6 - Condensate Removal
29
Part 7 - Wiring
30
Installation Must Comply with
30
Field Wiring Terminations
30
Field Wiring
30
Line Voltage Wiring for Standard Boiler
30
Alarm Connections
31
Low Voltage Connections for Standard Boiler
31
Thermostat
31
Outdoor Sensor
31
Indirect Sensor
31
Optional 0-10 Volt Building Control Signal
31
Optional High Gas Pressure Switch
32
Optional Low Gas Pressure Switch
32
Optional Flow Switch
32
Optional UL353 Low Water Cut-Off Interface Kit
32
Wiring of Cascade System Communication Bus
32
Cascade Master Pump and Sensor Wiring
33
Cascade Follower Pump and Sensor Wiring
33
Part 8 - Gas Connections
35
Gas Piping
36
Gas Table
36
Check Inlet Gas Pressure
37
Boiler Gas Valve
38
Part 9 - Start-Up Preparation
39
Check / Control Water Chemistry
39
Check for Gas Leaks
39
Freeze Protection (When Used)
39
Fill and Test Water System
39
Purge Air from Water System
40
Check Thermostat Circuit(S)
40
Condensate Removal
40
Final Checks before Starting Boiler
40
Setting up a Single Boiler
40
Setting up a Cascaded System
41
Lockout Condition
41
Cascade System Programming
41
Part 10 - Start-Up Procedure
42
Control Overview
42
Navigation of the Display
42
Operating Instructions
42
Programming Boiler Settings
42
Programming the System Setting
43
System Setting Program Navigation
43
Resetting the Maintenance Schedule
46
Part 11 - Start-Up Procedures for the Installer
46
Boiler Control Status Menu
46
Cascade Menu
48
Boiler Test Mode
49
Part 12 - Troubleshooting
49
Boiler Error and Fault Codes
49
Boiler Error
49
Boiler Fault
49
User Interface Display
50
Part 13 - Maintenance
55
Procedures
55
Combustion Chamber Coil Cleaning Instructions
55
Cleaning Water Side of Heat Exchanger
56
Part 14 - Installation Checklist
57
Part 15 - Maintenance Report
57
Part 16 - Replacement Parts
59
Limited Warranty
63
Maintenance Notes
65
Customer Installation Record Form
66

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Westinghouse Premium WBCMC 500 Series Manuals

Westinghouse Premium WBCMC 500 Series Installation, Start-Up, Maintenance, Parts, Warranty (66 pages)

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