Westinghouse Premium WBCMC 1000 Series Manuals

Manuals and User Guides for Westinghouse Premium WBCMC 1000 Series. We have 1 Westinghouse Premium WBCMC 1000 Series manual available for free PDF download: Installation Manual

Westinghouse Premium WBCMC 1000 Series Installation Manual (66 pages)

Brand: Westinghouse | Category: Boiler | Size: 15.66 MB

Table of Contents
4
In Accordance with Section 325 (F) (3) of the Energy Policy and
4
Part 1 - General Safety Information
5
Improper Combustion
6
Gas
6
When Servicing the Water Heating System
6
Boiler Water
6
Freeze Protection
6
High Elevation Installations
6
Part 2 - before You Start
6
What's in the Box
6
How the Boiler Operates
6
Optional Equipment
7
Part 3 - Prepare the Boiler
7
Locating the Boiler
7
Flooring
8
Leveling
8
Clearances for Service Access
8
Residential Garage and Closet Installations
9
Exhaust Vent and Intake Pipe
9
Direct Vent of Exhaust and Intake
10
Indoor Combustion Air in Confined or Unconfined Space
10
Carbon Monoxide Detectors
10
Prevent Combustion Air Contamination
10
Removing a Boiler from a Common Vent System
11
Water Chemistry Requirements
11
Technical Specifications
13
Part 4 - Piping
14
General Plumbing Information
14
Relief Valve
14
Backflow Preventer
14
Expansion Tank
14
Circulators
15
Hydronic Piping with Circulators, Zone Valves, and Multiple Boilers
15
Circulator Sizing
15
Check / Control Water Chemistry
17
Plumbing
17
Fill and Purge Heating System
17
Freeze Protection Fluids
18
Zoning with Zone Valves
18
Zoning with Circulators
18
Multiple Boilers
18
Applications
19
Part 5 - Venting
23
General
23
Approved Materials for Exhaust Vent and Intake Pipe
24
Additional Requirements for Installation in Canada
24
Exhaust Vent and Intake Pipe Location
25
Exhaust Vent and Intake Pipe Sizing
26
Exhaust Vent and Intake Pipe Installation
26
Applications
27
Direct Vent Installation of Exhaust and Intake
27
Room and Indoor Combustion Ventilation Requirements
29
Part 6 - Condensate Removal
30
Part 7 - Wiring
31
Installation Must Comply with
31
Field Wiring Terminations
31
Field Wiring
31
Line Voltage Wiring
31
Alarm Connections (Top Boiler Connection)
32
Low Voltage Connections for Standard Boiler
32
Thermostat
32
Outdoor Sensor
32
Indirect Sensor (Top Boiler Connection)
32
Optional 0-10 Volt Building Control Signal
32
Optional High Gas Pressure Switch
32
Optional Low Gas Pressure Switch
32
Optional Flow Switch
33
Optional UL353 Low Water Cut-Off Interface Kit
34
Wiring of Cascade System Communication Bus
35
Part 8 - Gas Connections
35
Gas Piping
36
Gas Table
37
Check Inlet Gas Pressure
37
Boiler Gas Valve
38
Part 9 - Start-Up Preparation
39
Check / Control Water Chemistry
39
Check for Gas Leaks
39
Freeze Protection (When Used)
39
Condensate Removal
39
Fill and Test Water System
40
Purge Air from Water System
40
Check Thermostat Circuit(S)
40
Condensate Removal
40
Final Checks before Starting Boiler
40
Cascade System - 1000 and 1700 Models
41
Part 10 - Start-Up Procedure
41
Control Overview
41
Navigation of the Display
41
Operating Instructions
42
Programming Boiler Settings
42
Programming the System Setting
43
System Setting Program Navigation
43
Resetting the Maintenance Schedule
45
Part 11 - Start-Up Procedures for the Installer
45
Boiler Control Status Menu
45
Cascade Menu
47
Boiler Test Mode
48
Part 12 - Troubleshooting
48
Boiler Error and Fault Codes
48
Boiler Error
48
Boiler Fault
48
User Interface Display
49
Part 13 - Maintenance
54
Procedures
54
Combustion Chamber Coil Cleaning Instructions
54
Cleaning Water Side of Heat Exchanger
55
Part 14 - Installation Checklist
56
Part 15 - Maintenance Report
56
Part 16 - Replacement Parts
58
Limited Warranty
63
Maintenance Notes
65
Customer Installation Record Form
66

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Westinghouse Premium WBCMC 1000 Series Installation Manual (66 pages)

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