Polaris Ranger RZR XP 900 2011 Service Manual page 235

Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller (PN 2870386)
securely into bench vise and lightly grease puller threads.
3. Remove nut from puller rod and set aside.
Main Puller Adapter (#8)
(PN 5020632)
4. Install puller adapter (Item 10 from kit PN 2871226).
5. Install main adapter (Item D) onto puller.
6. With towers pointing toward the vise, slide sheave onto
puller rod.
7. Install removal tool (Item A, B) into center of sheave with
"A side" toward sheave.
NOTE: Use Bushing Tool PA-47336.
8. Install nut (C) onto end ofpullerrod and hand tighten. Tum
puller barrel to increase tension on sheave ifneeded. Using
a hand held propane torch, apply heat around outside of
bushing until tiny smoke tailings appear.
CLUTCHING (PVT)
9. Tum sheave counterclockwise on puller rod until it comes
free. Lift sheave off puller.
10. Remove nut from puller rod and set aside.
11. Pull bushing removal tool and adapter from puller rod.
Remove bushing from tool and discard.
Moveable Sheave - Bushing Installation
1. Place main adapter (Item 8) on puller.
2. Apply Loctite™ 609 evenly to bushing bore inSidel
moveable sheave.
3. Set bushing in place on sheave.
4. Insert installation puller tool (Item AlB) with "A" side
down, into center of bushing.
5. With towers pointing upward, slide sheave, bushing and
tool onto puller rod.
6. Install nut on puller rod and hand tighten. Tum barrel to
apply additional tension if needed.
7. Tum sheave counterclockwise, making sure bushing is
drawn straight into bore. Continue until bushing is seated.
8. Remove nut from puller rod and set aside.
9. Remove sheave from puller.
10. Remove installation tool.
6.17
9923144 - 2011 RANGER RZR XP 900 Service Manual
© Copyright 2011 Polaris Sales Inc.