Miller Electric Big 40 C Owner's Manual
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Miller Electric Big 40 C Owner's Manual

Miller Electric Big 40 C Owner's Manual

Engine driven welding generator
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Visit our website at
www.MillerWelds.com
Big 40 C
Big 40 CX
R
OM-4427
2006−01
Processes
Stick (SMAW) Welding
TIG (GTAW) Welding
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Air Carbon Arc (CAC-A)
Cutting and Gouging
Description
Engine Driven Welding Generator
R
File: Engine Drive
215 622L

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Summary of Contents for Miller Electric Big 40 C

  • Page 1 Visit our website at www.MillerWelds.com OM-4427 2006−01 Processes Description Engine Driven Welding Generator Big 40 C Big 40 CX 215 622L Stick (SMAW) Welding TIG (GTAW) Welding MIG (GMAW) Welding Flux Cored (FCAW) Welding Air Carbon Arc (CAC-A) Cutting and Gouging...
  • Page 2 ISO 9001:2000 Quality System Standard. particular model are also provided. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1-1. Symbol Usage ............... . 1-2.
  • Page 4 TABLE OF CONTENTS SECTION 7 − OPERATING WELDING GENERATOR − CC/CV MODELS 7-1. Front Panel Controls For CC/CV Models (See Section 7-2) 7-2. Description Of Front Panel Controls For CC/CV Models (See Section 7-1) 7-3. Process/Contactor Switch On CC/CV Models 7-4.

  • Page 5: Section 1 − Safety Precautions − Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING Y Warning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.

  • Page 6: Engine Hazards

    WELDING can cause fire or explosion. Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire.

  • Page 7: Compressed Air Hazards

    STEAM AND HOT COOLANT can burn. D If possible, check coolant level when engine is cold to avoid scalding. D Always check coolant level at overflow tank, if pres- ent on unit, instead of radiator (unless told otherwise in maintenance section or engine manual). D If the engine is warm, checking is needed, and there is no overflow tank, follow the next two statements.

  • Page 8: California Proposition 65 Warnings

    READ INSTRUCTIONS. D Use only genuine MILLER/Hobart replacement parts. D Perform engine and air compressor (if applicable) maintenance and service according to this manual and the engine/air compressor (if applicable) manu- als. H.F. RADIATION can cause interference. D High-frequency (H.F.) can interfere with radio naviga- tion, safety services, computers, and communica- tions equipment.

  • Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT Avertissement: Protégez vous et les autres des blessures − lisez et suivez ces précautions. 2-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives.

  • Page 10: Dangers Existant En Relation Avec Le Moteur

    LE SOUDAGE peut provoquer un in- cendie ou une explosion. Le soudage effectué sur des conteneurs fermés tels que des réservoirs, tambours ou des conduites peut provoquer leur éclatement. Des étincelles peuvent être projetées de l’arc de soudure. La projection d’étincelles, des pièces chaudes et des équipements chauds peut provoquer des incendies et des brûlures.

  • Page 11: Dangers Liés À L'air Comprimé

    D Si le moteur est chaud et que le liquide doit être vérifié, opérer comme suivant. D Mettre des lunettes de sécurité et des gants, placer un torchon sur le bouchon du radiateur. D Dévisser le bouchon légèrement et laisser la vapeur s’échapper avant d’enle- ver le bouchon.

  • Page 12: Proposition Californienne 65 Avertissements

    LIRE LES INSTRUCTIONS. D Utiliser seulement les pièces de rechange d’origine. D Effectuer la maintenance du moteur et du compresseur (si applicable) suivant ce manuel et le manuel du moteur/ compresseur (si applicable). LE RAYONNEMENT HAUTE FRÉ- QUENCE (H.F.) risque de provoquer des interférences.

  • Page 13: Section 3 − Definitions

    SECTION 3 − DEFINITIONS 3-1. Warning Label Definitions (For Wordless Labels) 0 − 50 h Std. 50 h Std. Notes Start Your Professional Welding Career Now! S-177 571 DIESEL 200A 0 − 200A API CD-MIL L 2104D, CD/SE, CD/SF 400 Trade Square East, Troy, Ohio 45373 1-800-332-9448 www.welding.org Remove unit from shipping crate.

  • Page 14: Manufacturer's Rating Labels

    3-2. Manufacturer’s Rating Labels CC Models CC/CV Models CC Export Models CC/CV Export Models OM-4427 Page 10...

  • Page 15: Symbols And Definitions

    3-3. Symbols And Definitions NOTE Some symbols are found only on export products. Stop Engine Starting Aid Check Injectors/ Pump Positive Amperes Engine Stick (SMAW) Welding Time Three Phase Electrode Connection Duty Cycle Rated Idle Speed Contactor On Fast (Run, Weld/ Power) Battery (Engine) Check Valve...

  • Page 16: Section 4 − Specifications

    SECTION 4 − SPECIFICATIONS 4-1. Weld, Power, And Engine Specifications Welding Weld Output Rated Welding Mode Range Output Export Models: 300 A, 32 Volts DC, 100% Duty Cycle 55 − 500 A 430 A, 37 Volts DC, (CC Models) CC/DC 60% Duty Cycle 15 −...

  • Page 17: Volt-Ampere Curves For Cc Models

    4-3. Volt-Ampere Curves For CC Models Notes Ranges: 230 − Max 170 − 365 110 − 225 70 − 130 55 − 85 400 500 900 1000 DC AMPERES The volt-ampere curve shows the minimum and maximum voltage and amperage output capabilities of the welding generator.

  • Page 18: Volt-Ampere Curves For Cc/Cv Models

    4-4. Volt-Ampere Curves For CC/CV Models A. Stick Mode B. MIG Mode C. TIG Mode OM-4427 Page 14 RANGES: 155 − 450 115 − 320 75 − 195 40 − 90 400 500 900 1000 DC AMPERES 900 1000 DC AMPERES RANGES: 60 −...

  • Page 19: Fuel Consumption

    4-5. Fuel Consumption 2.50 2.25 2.00 1.75 1.50 1.25 1.00 0.75 0.50 IDLE 0.25 0.00 DC WELD AMPERES AT 100% DUTY CYCLE 4-6. Duty Cycle And Overheating 100% Duty Cycle At 400 Amperes Continuous Welding The curve shows typical fuel use under weld or power loads.

  • Page 20: Ac Generator Power Curve

    4-7. AC Generator Power Curve AC AMPERES IN 240V MODE AC AMPERES IN 120V MODE 4-8. Optional Three-Phase Generator Curves A. 12 kVA/kW Single-Phase AC Output (No Weld Load) B. 15 kVA/kW Three-Phase AC Output (No Weld Load) OM-4427 Page 16 90 100 AC AMPERES AC AMPERES...

  • Page 21: Section 5 − Installation

    SECTION 5 − INSTALLATION 5-1. Installing Welding Generator Movement Location Airflow Clearance 18 in (460 mm) 18 in (460 mm) Grounding GND/PE 18 in (460 mm) 18 in (460 mm) 18 in (460 mm) Electrically bond generator frame to vehicle frame by metal-to-metal contact. Y Bed liners, shipping skids, and some running gears insulate the welding generator from the vehicle frame.

  • Page 22: Using Lifting Eye

    5-2. Using Lifting Eye Notes OM-4427 Page 18 Lifting Eye Carriage Bolt Raise lifting eye until it snaps in place. Lower lifting eye when not needed. To lock the lifting eye in the upright position, insert a 3/8-16 x 1-1/2 in carriage bolt through slot in bracket and secure with nut (bolt and nut not supplied).

  • Page 23: Mounting Welding Generator

    5-3. Mounting Welding Generator Supporting The Unit Inadequate support. Y Do not use flexible mounts. Using Mounting Brackets Tools Needed: 9/16 in Welding Unit In Place Bolting Unit In Place Y Do not weld on base. Weld- ing on base can cause fuel tank fire or explosion.

  • Page 24: Installing Exhaust Pipe

    5-4. Installing Exhaust Pipe Tools Needed: 1/2 in Notes OM-4427 Page 20 Y Stop engine and let cool. Point exhaust pipe in desired di- rection but always away from front panel and direction of travel. Ref. 803 604 / Ref. 215 158 Work like a Pro! Pros weld and cut safely.

  • Page 25: Activating The Dry Charge Battery (If Applicable)

    5-5. Activating The Dry Charge Battery (If Applicable) 5 A For 30 Minutes 30 A For 12 Minutes Tools Needed: 5-6. Connecting The Battery Y Connect Negative (−) Cable Last. Tools Needed: 1/2 in − − Y Always wear a face shield, rubber gloves and protective clothing when working on a battery.

  • Page 26: Engine Prestart Checks

    5-7. Engine Prestart Checks Full Diesel Check all engine fluids daily. Engine must be cold and on a level surface. Unit is shipped with 20W break-in oil. Automatic shutdown system stops engine if oil pressure is too low or coolant tempera- ture is too high.

  • Page 27: Connecting To Weld Output Terminals

    5-8. Connecting To Weld Output Terminals Y Stop engine. Positive (+) Weld Output Terminal Negative (−) Weld Output Terminal Y Failure to properly connect weld cables may cause excessive heat and start a fire, or damage your machine. Weld Output Terminal Supplied Weld Output Terminal Nut Weld Cable Terminal Copper Bar...

  • Page 28: Selecting Weld Cable Sizes

    5-9. Selecting Weld Cable Sizes* Weld Output Terminals Y Stop engine before Welding connecting to weld out- Amperes put terminals. Y Do not use worn, dam- aged, undersized, or poorly spliced cables. Chart is a general guideline and may not suit all applications. If cables overheat, use next size larger cable. **Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.

  • Page 29: Connecting To Remote 14 Receptacle Rc14 On Cc/Cv Models

    5-11. Connecting To Remote 14 Receptacle RC14 On CC/CV Models *The remaining sockets are not used. Notes Start Your Professional Welding Career Now! 24 VOLTS AC 24 VOLTS AC REMOTE OUTPUT OUTPUT CONTROL 115 VOLTS AC Ref. 803 602 NEUTRAL 400 Trade Square East, Troy, Ohio 45373 1-800-332-9448 www.welding.org Socket*...

  • Page 30: Section 6 − Operating Welding Generator − Cc Models

    SECTION 6 − OPERATING WELDING GENERATOR − CC MODELS 6-1. Front Panel Controls For CC Models (See Section 6-2) 215 070 / 803 602 OM-4427 Page 26...

  • Page 31: Description Of Front Panel Controls For Cc Models (See Section 6-1)

    6-2. Description Of Front Panel Controls For CC Models (See Section 6-1) Engine Starting Controls Starting Aid Switch Use switch to energize starting aid for cold weather starting (see starting instructions fol- lowing). Engine Control Switch Use switch to start and stop engine. To Start: Y Do not use ether.

  • Page 32: Remote Amperage Control On Cc Models (Optional)

    6-3. Remote Amperage Control On CC Models (Optional) Example: Combination Remote Amperage Control (Stick) Set Switches Set Range 6-4. Weld Control/Arc Condition Information Label OM-4427 Page 28 Remote Amperage Adjust Receptacle RC13 Connect optional remote control to RC13 (see Section 5-10). In Example: Range = 110 to 225 A DC Percentage Of Range = 50%...
  • Page 33 Notes OM-4427 Page 29...

  • Page 34: Section 7 − Operating Welding Generator − Cc/Cv Models

    SECTION 7 − OPERATING WELDING GENERATOR − CC/CV MODELS 7-1. Front Panel Controls For CC/CV Models (See Section 7-2) 215 158 / 802 602 OM-4427 Page 30...

  • Page 35: Description Of Front Panel Controls For Cc/Cv Models (See Section 7-1)

    7-2. Description Of Front Panel Controls For CC/CV Models (See Section 7-1) Engine Starting Controls Starting Aid Switch Use switch to energize starting aid for cold weather starting (see starting instructions fol- lowing). Engine Control Switch Use switch to start engine, select engine speed ( if unit has auto idle option), and stop engine.

  • Page 36: Process/Contactor Switch On Cc/Cv Models

    7-3. Process/Contactor Switch On CC/CV Models Switch Setting Switch Setting Remote On/Off Switch Re- GTAW With HF Unit, Pulsing quired − TIG, HF Required Device, Or Remote Control Or Scratch Start TIG Remote On/Off Switch Stick (SMAW) With Remote On/Off Required −...

  • Page 37: Remote Voltage/Amperage Control On Cc/Cv Models (Optional)

    7-4. Remote Voltage/Amperage Control On CC/CV Models (Optional) Example: Combination Remote Amperage Control (Stick) Set Remote Set V/A Adjust Switch Process Example: Combination Remote Amperage Control (TIG) Set V/A Set Remote Process Adjust Switch Process = Stick (Using Remote On/Off) Set Range Control Not Used In Remote...

  • Page 38: Section 8 − Operating Auxiliary Equipment

    SECTION 8 − OPERATING AUXILIARY EQUIPMENT 8-1. 120 Volt And 240 Volt Receptacles OM-4427 Page 34 120 V 20 A AC GFCI Receptacle GFCI1 240 V 30 A AC Twistlock Receptacle RC1 Receptacles supply 60 Hz single- phase power at weld/power speed. If a ground fault is detected, GFCI Reset button...

  • Page 39: Connecting To Optional Three-Phase Generator (Cc/Cv Models Only)

    8-2. Connecting To Optional Three-Phase Generator (CC/CV Models Only) Single-Phase Power Connection Three-Phase Power Connection Y Close panel opening if no connections are made to generator. Remove plug before inserting leads. Reinstall bushing. Rear Of Panel 120V 120V Single Phase Output Volts 120/240...

  • Page 40: Optional Generator Power Receptacles

    8-3. Optional Generator Power Receptacles European Receptacle Australian Receptacle South African Receptacle OM-4427 Page 36 120 V 20 A AC GFCI Receptacle GFCI1 240 V 16 A AC European Receptacle RC1 240 V 15 A AC Australian Receptacle RC1 240 V 15 A AC South African Receptacle RC1 Receptacles supply 60 Hz single- phase power at weld/power speed.

  • Page 41: Section 9 − Maintenance & Troubleshooting

    SECTION 9 − MAINTENANCE & TROUBLESHOOTING 9-1. Maintenance Label OM-4427 Page 37...

  • Page 42: Routine Maintenance

    9-2. Routine Maintenance n = Check Z = Change * To be done by Factory Authorized Service Agent Every FUEL WATER Hours n Fuel/Water Separator n Fuel Level n Coolant Level Every Hours ~ Air Cleaner Element ~ Weld Terminals Every Hours ~ Battery Terminals...

  • Page 43: Checking Generator Brushes

    9-3. Checking Generator Brushes Notes Minimum Length: 5/8 in (16 mm) New Length: 1-1/4 in (32 mm) Replace Damaged Brushes Y Stop engine and let cool. Generator Brush Mark and disconnect leads at brush hold- er cap. Remove brushes. Replace brushes if damaged or if brush material is at or near minimum length.

  • Page 44: Servicing Air Cleaner

    9-4. Servicing Air Cleaner Keep nozzle 2 in (51 mm) from element. Blow OM-4427 Page 40 Optional Inspect aircleaner1 9/00 − ST-153 929-B / ST-153 585 / Ref. S-0698-B / Ref. 215 158 Y Stop engine. Y Do not run engine without air cleaner or with dirty element.

  • Page 45: Inspecting And Cleaning Optional Spark Arrestor Muffler

    9-5. Inspecting And Cleaning Optional Spark Arrestor Muffler Tools Needed: 3/8 in Y Stop engine and let cool. Spark Arrestor Muffler Cleanout Plug Remove plug and remove any dirt covering cleanout hole. Start engine and run at idle speed to blow out cleanout hole.

  • Page 46: Adjusting Engine Speed On Models With Automatic Idle (Optional)

    9-6. Adjusting Engine Speed On Models With Automatic Idle (Optional) OM-4427 Page 42 Engine Speed (No Load) 1850 rpm max (61.6 Hz) 1250 rpm (41.6 Hz) If necessary, move linkage to other hole in bracket or move cotter pin to other hole in throttle arm to set idle speed correctly.

  • Page 47: Servicing Fuel And Lubrication Systems

    9-7. Servicing Fuel And Lubrication Systems Y Stop engine and let cool. Y After servicing, start engine and check for fuel leaks. Stop engine, tighten connec- tions as necessary, and wipe up spilled fuel. Oil Filter Oil Drain Valve And Hose Oil Fill Cap Fuel Line Primary Fuel Filter (Fuel/...

  • Page 48: Overload Protection

    9-8. Overload Protection OM-4427 Page 44 Y Stop engine. When a circuit breaker or fuse opens, it usually indicates a more se- rious problem exists. Contact Facto- ry Authorized Service Agent. Fuse F1 Fuse F2 F1 and F2 protect the stator exciter wind- ing from overload.

  • Page 49: Troubleshooting

    9-9. Troubleshooting A. Welding − CC Models Trouble No weld output; generator power output Check position of Ampere Range switch. okay at ac receptacles. Check position of optional Polarity switch. Place Amperage Adjust switch in Panel position, or place switch in Remote position and connect remote control to Remote Amperage Adjust receptacle RC13 (see Sections 5-10 and 6-1).
  • Page 50 B. Welding − CC/CV Models Trouble No weld output; generator power output Place Process/Contactor switch in a Weld Terminals Always On position, or place switch in a Remote okay at ac receptacles. On/Off Switch Required position and connect remote contactor to optional Remote 14 receptacle RC14 (see Sections 5-11 and 7-1).
  • Page 51 Trouble Low CV weld output. Set Ampere Range switch to highest range. Increase Voltage/Amperage Adjust Control setting. Min or max CV weld output only. Check position of Voltage/Amperage Adjust control and Voltage/Amperage Adjust switch. Repair or replace remote control device. Have Factory Authorized Service Agent check Amperage/Voltage Adjust Control R1, and field current regulator board PC1.
  • Page 52 E. Engine Trouble Engine will not crank. Check battery, and replace if necessary. Check battery connections and tighten if necessary. Circuit breaker CB10 may be open. CB10 automatically resets when fault is corrected (see Section 9-8). Have Factory Authorized Service Agent check engine wiring harness and components. Check engine wiring harness plug connections.
  • Page 53 Notes OM-4427 Page 49...

  • Page 54: Section 10 − Electrical Diagrams

    SECTION 10 − ELECTRICAL DIAGRAMS Figure 10-1. Circuit Diagram For CC Welding Generator OM-4427 Page 50...
  • Page 55 223 522-B OM-4427 Page 51...
  • Page 56 Figure 10-2. Circuit Diagram For CC/CV Welding Generator OM-4427 Page 52...
  • Page 57 223 523-B OM-4427 Page 53...

  • Page 58: Section 11 − Run-In Procedure

    SECTION 11 − RUN-IN PROCEDURE 11-1. Wetstacking OM-4427 Page 54 run_in1 11/05 Y Do perform run-in procedure at less than 20 volts weld output and do not exceed duty cycle or equip- ment damage may occur. Welding Generator Run diesel engines near rated volt- age and current during run-in period to properly seat piston rings and prevent wetstacking.

  • Page 59: Run-In Procedure Using Load Bank

    11-2. Run-In Procedure Using Load Bank Y Stop engine. Y Do not touch hot exhaust pipe, engine parts, or load bank/grid. Y Keep exhaust and pipe away from flammables. Y Do perform run-in procedure at less than 20 volts weld output and do not exceed duty cycle or equip- ment damage may occur.

  • Page 60: Run-In Procedure Using Resistance Grid

    11-3. Run-In Procedure Using Resistance Grid OM-4427 Page 56 Y Stop engine. Y Do not touch hot exhaust pipe, engine parts, or load bank/grid. Y Keep exhaust and pipe away from flammables. Y Do perform procedure at less than 20 volts weld output and do not exceed duty cycle or equip- ment damage may occur.

  • Page 61: Section 12 − Generator Power Guidelines

    SECTION 12 − GENERATOR POWER GUIDELINES NOTE The views in this section are intended to be representative of all engine-driven welding generators. Your unit may differ from those shown. 12-1. Selecting Equipment 12-2. Grounding Generator To Truck Or Trailer Frame Electrically bond generator frame to vehicle frame by metal-to-metal contact.

  • Page 62: Grounding When Supplying Building Systems

    12-3. Grounding When Supplying Building Systems 12-4. How Much Power Does Equipment Require? AMPERES x VOLTS = WATTS EXAMPLE 1: If a drill uses 4.5 amperes at 115 volts, calculate its running power requirement in watts. The load applied by the drill is 520 watts. EXAMPLE 2: If three 200 watt flood lamps are used with the drill from Example 1, add the individual loads to calculate total load.
  • Page 63 12-5. Approximate Power Requirements For Industrial Motors Industrial Motors Split Phase Capacitor Start-Induction Run Capacitor Start-Capacitor Run Fan Duty 12-6. Approximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Stock Tank De-Icer Grain Cleaner Portable Conveyor Grain Elevator Milk Cooler Milker (Vacuum Pump) FARM DUTY MOTORS Std.
  • Page 64 12-7. Approximate Power Requirements For Contractor Equipment Contractor Hand Drill Circular Saw Table Saw Band Saw Bench Grinder Air Compressor Electric Chain Saw Electric Trimmer Electric Cultivator Elec. Hedge Trimmer Flood Lights Submersible Pump Centrifugal Pump Floor Polisher High Pressure Washer 55 gal Drum Mixer Wet &...
  • Page 65 12-8. Power Required To Start Motor Single-Phase Induction Motor Starting Requirements Motor Start Code KVA/HP kVA/HP x HP x 1000 VOLTS EXAMPLE: Calculate the starting amperage required for a 230 V, 1/4 HP motor with a motor start code of M. Volts = 230 HP = 1/4 11.2 x 1/4 x 1000...
  • Page 66 12-10. Typical Connections To Supply Standby Power Y Properly install and ground this equipment according to its Owner’s Manual and national, state, and local codes. Utility Electrical Service Y Have only qualified persons perform these connections according to all applicable codes and safety practic- Y Properly install and ground this equipment according to its Owner’s Manual and national, state, and local...
  • Page 67 12-11. Selecting Extension Cord (Use Shortest Cord Possible) Cord Lengths for 120 Volt Loads Y If unit does not have GFCI receptacles, use GFCI-protected extension cord. Current Load (Watts) (Amperes) 1200 1800 2400 3000 3600 4200 4800 5400 6000 *Conductor size is based on maximum 2% voltage drop Cord Lengths for 240 Volt Loads Y If unit does not have GFCI receptacles, use GFCI-protected extension cord.

  • Page 68: Section 13 − Parts List

    SECTION 13 − PARTS LIST 40C Models Only 125 (Fig. 13-4 OR 13-5) Figure 13-1. Main Assembly (Export Model Shown) OM-4427 Page 64 118 (CV) 119 (CV) Fig. 13−7 114 (Fig. 13-2 OR 13-3 116 (CC ONLY) Hardware is common and not available unless listed.
  • Page 69 93 (FIG. 13-6) 803 646-D OM-4427 Page 65...
  • Page 70 Item Dia. Part Mkgs. Figure 13-1. Main Assembly ....189 824 ....199 294 .
  • Page 71 Item Dia. Part Mkgs. Figure 13-1. Main Assembly (Continued) ....202 629 ....191 354 .
  • Page 72 Item Dia. Part Mkgs. Figure 13-1. Main Assembly (Continued) ....191 626 ....199 592 .
  • Page 73 Item Dia. Part Mkgs. Figure 13-1. Main Assembly (Continued) ... 199 305 ... . 212 944 ......
  • Page 74 Figure 13-2. Control Box Assembly − CC Models Item Dia. Part Mkgs. Figure 13-2. Control Box Assembly − CC Models (Figure 13-1 Item 114) ..F1, F2 *085 874 ....046 432 .
  • Page 75 Item Dia. Part Mkgs. Figure 13-2. Control Box Assembly − CC Models Continued ....201 079 ... . . 087 110 .
  • Page 76 Figure 13-3. Control Box Assembly − CC/CV Models Item Dia. Part Mkgs. Figure 13-3. Control Box Assembly − CC/CV Models (Figure 13-1 Item 114) ..F1, F2 *085 874 ....046 432 .
  • Page 77 Item Dia. Part Mkgs. Figure 13-3. Control Box Assembly − CC/CV Models (Continued) ....177 136 ..D1/C1 189 701 .
  • Page 78 Hardware is common and not available unless listed. 803 649 Figure 13-4. Panel, Front w/Components − CC Models OM-4427 Page 74...
  • Page 79 Item Dia. Part Mkgs. Figure 13-4. Panel, Front w/Components − CC Models (Figure 13-1 Item 125) ....215 070 .......
  • Page 80 Item Dia. Part Mkgs. Figure 13-4. Panel, Front w/Components − CC Models (Continued) ....164 873 ....164 874 .
  • Page 81 Item Dia. Part Mkgs. Figure 13-5. Panel, Front w/Components − CC/CV Models (Figure 13-1 Item 125) ....215 158 .......
  • Page 82 Item Dia. Part Mkgs. Figure 13-5. Panel, Front w/Components − CC/CV Models (Continued) ....134 201 ....181 169 .
  • Page 83 Hardware is common and not available unless listed. Item Dia. Part Mkgs....132 053 ....183 387 .
  • Page 84 Item Dia. Part Mkgs....197 486 ....083 883 .
  • Page 85 Hardware is common and not available unless listed. Item Dia. Part Mkgs....215 909 ....
  • Page 86 Note Some wiring harness components (switches, relays, circuit breakers) are also referenced elsewhere in this parts list. Purchase components separately or as part of the associated wiring harness. Item Dia. Part Mkgs..... 215054 .
  • Page 87 Item Dia. Part Mkgs..... 221376 D10/C10, D11/C11 . . . 189701 ..CB10 .
  • Page 89 Warranty Questions? Call LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to 1-800-4-A-MILLER its original retail purchaser that new Miller equipment sold after for your local the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller.
  • Page 90 File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. 2005 Miller Electric Mfg. Co. 10/05 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters−USA...

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