Miller Electric Big 40 Diesel Brochure & Specs

Miller Electric Big 40 Diesel Brochure & Specs

Miller electric diesel diesel engine-driven welder/generator brochure

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Big 40
®
Heavy Industrial
Applications
Petro Chemical Piping
Structural Steel Work
Quick
Maintenance and Repair
Specs
The Power of Blue
AC TIG weld aluminum with deluxe model.
The most AC weld output on any engine
drive. (High-frequency unit required.)
Silenced. Only 65 dB (90 Lwa) at idle.
73.2 dB at 23 ft (98.7 Lwa) maximum
output. Improves work site communications.
Automatic idle saves fuel and prolongs
engine life along with reducing the
sound level.
Quick and easy maintenance with
single-side access to oil level check,
oil fill, oil filter, fuel filter and air cleaner.
Enclosed base and case protects
internal components from corrosive
environments and reduces sound levels.
Remote toolless oil drain that allows oil to
be drained without getting under the engine
and reduces the chance of oil spillage.
Hot Start
provides positive Stick electrode
starts to make it easy to start all types of
electrodes, and works great for bead tie-ins.
CC/CV Models: The Vault — ultimate
control board reliability. See page 4.
Diesel
Processes
CC and CC/CV Models
Stick (SMAW)
TIG (GTAW)
Air Carbon Arc (CAC-A)
(Rated) 5/16 (7.9 mm) Carbons
(Capable) 3/8 (9.5 mm) Carbons
Stud Welding
CC/CV Model Only
MIG (GMAW)
Flux Cored (FCAW)
AC TIG (Deluxe Model)
.
®
Welder/generator is warranted for 3 years, parts and labor.
The CATERPILLAR engine is warranted for 2 years by CATERPILLAR.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Output Range
CC:
DC Stick 55 – 500 A
CC/CV: DC Stick 40 – 550 A
AC TIG 15 – 375 A
Generator Output Rated at 104˚F (40˚C)
5500 Watts Peak — 4000 Watts Continuous
15,000 Watts 3-Phase / 12,000 Watts 1-Phase (Deluxe Model)
EPA Tier 4i
EPA Tier 4i
EPA Tier 4i
EPA Tier 4i
Compliant
Compliant
Compliant
Compliant
Big 40 CC/CV Deluxe Model shown.
International Headquarters
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
Issued September 2010 • Index No. ED/8.5
Diesel Engine-Driven
Welder/Generator
DC/TIG 55 – 500 A
DC/TIG 20 – 350 A
MIG/FCAW 14 – 40 V
Heavy-duty low-speed industrial diesel
engine is designed to operate over 10,000
hours before the first basic overhaul. Backed
by worldwide CAT support and service.
Meter maintenance displays
• Fuel gauge
• Hour meter function
• Oil change interval
• High coolant temperature and
low oil pressure shutdowns
• Low fuel shutdown — engine
shuts down before system runs
out of fuel, making restarts easy.
Simplified control panel provides
easy set-up with fewer controls—
less training is required.
Engine gauges standard on all
models indicate engine oil pressure
and coolant temperature.
More welding amperage!
400 amps at 100% Duty Cycle
450 amps at 60% Duty Cycle
500 amps at 40% Duty Cycle
Arc-Drive
makes welding easy.
Automatically enhances Stick
welding, especially on pipe, by
focusing the arc and preventing
the electrode from going out.
GFCI receptacle as required on
most job sites to protect operators
from electrical hazards.
CSA, IEC, and NEMA compliant for
welders. Degree of protection
provided by enclosure IP23.
Web Site
www.MillerWelds.com

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Summary of Contents for Miller Electric Big 40 Diesel

  • Page 1 EPA Tier 4i EPA Tier 4i EPA Tier 4i Compliant Compliant Compliant Compliant Big 40 CC/CV Deluxe Model shown. Welder/generator is warranted for 3 years, parts and labor. International Headquarters Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125 Issued September 2010 •...
  • Page 2: Performance Data

    Big 40 ® Diesel CC Specifications Welding Weld Output Weld Output Rated Mode Range at 104˚F (40˚C) CC/DC 55 – 500 A 400 A at 36 VDC (14.4 kW), * 100% Duty Cycle 450 A at 38 VDC (17.1 kW), *...
  • Page 3: Diesel Cc/Cv Control Panel

    Big 40 ® Diesel CC/CV Specifications Welding Weld Output Weld Output Rated Mode Range at 104˚F (40˚C) CC/DC 20 – 550 A 400 A at 36 VDC (14.4 kW), * 100% Duty Cycle 450 A at 38 VDC (17.1 kW)*, CV/DC 14 –...
  • Page 4 Big 40 ® Diesel CC Options Weld Ammeter and Voltmeter Kit #195 131 Field Panel-mounted analog meters monitor welding output. Installation time: 35 minutes Cold Weather Starting Aid Kit #195 056 Field Includes 120 V block heater. Note: All models come standard with glow plugs.
  • Page 5 #194 683 Field Blue water-resistant canvas cover resists stains and mildew, and protects the finish of your welder. Note: Protective cover cannot be used with cable holder. (Continued) Stick (SMAW) Welding Weld Leads 2/0 Stick Cable Set, 50 ft (15 m)
  • Page 6: Mounting Specifications

    Genuine Miller Accessories Remote Controls (CC models only) RHC-3GD34A Remote Hand Control #041 122 Allows for precise adjustment of amperage. Includes 20 ft (6 m) cord. Remote Controls (CC/CV models) RHC-14 Hand Control #242 211 020 Miniature hand control for remote current, voltage and contactor control.
  • Page 7: Typical Installations

    Typical Installations Stick (SMAW) Basic Equipment Flux-Cored (FCAW) Basic Equipment ™ SuitCase ® X-TREME #951 182 ™ SuitCase ® X-TREME 12VS #951 184 MIG (GMAW) Basic Equipment SuitCase ® #951 186 SuitCase ® 12RC #951 188 Aluminum MIG (GMAW) Basic Equipment ®...
  • Page 8: Ordering Information

    Ordering Information Power Source and Factory Options Stock No. ® Big 40 Diesel CC #907 171 ® Big 40 Diesel CC/CV #907 170 #907 170-03-1 Field Accessories Weld Ammeter and Voltmeter Kit #195 131 Battery Voltmeter #195 454 Polarity Reversing Switch Kit...

This manual is also suitable for:

Big 40 dc/tig 55500 aBig 40 fcaw 1440 vCc dc stick 55500 a

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