Miller Electric Big 40 Diesel Specifications

Miller Electric Big 40 Diesel Specifications

Diesel engine-driven welder/generator

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Big 40
®
Heavy Industrial
Applications
Petro Chemical Piping
Structural Steel Work
Quick
Maintenance and Repair
Specs
The Power of Blue
AC TIG weld aluminum with deluxe model.
The most AC weld output on any engine
drive. (High-frequency unit required.)
Silenced — only 65 dB (90 Lwa) at idle.
73.8 dB at 23 ft (98.7 Lwa) maximum
output. Improves work site communications.
Automatic idle saves fuel and prolongs
engine life along with reducing the
sound level.
Quick and easy maintenance with
single-side access to oil level check,
oil fill, oil filter, fuel filter and air cleaner.
Enclosed base and case protects
internal components from corrosive
environments and reduces sound levels.
Remote toolless oil drain that allows oil to
be drained without getting under the engine
and reduces the chance of oil spillage.
Hot Start
provides positive Stick electrode
starts to make it easy to start all types of
electrodes, and works great for bead tie-ins.
CC/CV Models: The Vault — ultimate
control board reliability. See page 4.
Diesel
Processes
CC and CC/CV Models
Stick (SMAW)
TIG (GTAW)
Air Carbon Arc (CAC-A)
Cutting and Gouging
(Rated) 5/16 (7.9 mm) carbons
(Capable) 3/8 (9.5 mm) carbons
Stud Welding
CC/CV Model Only
MIG (GMAW)
Flux Cored (FCAW)
AC TIG (Deluxe Model)
.
®
Welder/generator is warranted for 3 years, parts and labor.
The CATERPILLAR engine is warranted for 2 years by CATERPILLAR.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Output Range
CC:
DC Stick 55 – 500 A
CC/CV: DC Stick 40 – 550 A
AC TIG 15 – 375 A
Generator Output Rated at 104˚F (40˚C)
5500 Watts Peak — 4000 Watts Continuous
15,000 Watts 3-Phase / 12,000 Watts 1-Phase
(Deluxe Model)
Improved!
Maintenance Displays!
International Headquarters
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
Issued April 2008 • Index No. ED/8.5
Diesel Engine-Driven
Welder/Generator
DC/TIG 55 – 500 A
DC/TIG 20 – 350 A
MIG/FCAW 14 – 40 V
CATERPILLAR industrial engine designed
to operate over 10,000 hours before the
first basic overhaul. Backed by worldwide
CAT support and service.
NEW! Meter maintenance displays.
• Hour meter function
• Oil change interval
• High coolant temperature and
low oil pressure shutdowns
• Low fuel shutdown — engine
shuts downs before system runs
out of fuel, making restarts easy.
Simplified control panel provides
easy set-up with fewer controls—
less training is required.
More welding amperage!
400 amps at 100% Duty Cycle
450 amps at 60% Duty Cycle
500 amps at 40% Duty Cycle
Engine gauges indicate engine oil
pressure, and coolant temperature
(standard on all models).
Arc-Drive makes welding easy.
Automatically enhances Stick
welding, especially on pipe, by
focusing the arc and preventing
the electrode from going out.
Standard GFCI receptacle required
on most job sites to protect
operators from electrical hazards.
CSA, IEC, and NEMA compliant for
welders. Degree of protection
provided by enclosure IP23.
Web Site
www.MillerWelds.com

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Summary of Contents for Miller Electric Big 40 Diesel

  • Page 1 CC/CV Models: The Vault — ultimate control board reliability. See page 4. The CATERPILLAR engine is warranted for 2 years by CATERPILLAR. Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA...
  • Page 2: Engine Specifications

    Big 40 ® Diesel CC Specifications Welding Weld Output Weld Output Rated Mode Range at 104˚F (40˚C) CC/DC 55 – 500 A 400 A at 36 VDC (14.4 kW), 100% Duty Cycle 450 A at 38 VDC (17.1 kW), 60% Duty Cycle 500 A at 30 VDC (15 kW), 40% Duty Cycle NEMA EWI (ANSI C87.1) Class (1) output ratings.
  • Page 3: Diesel Cc/Cv Specifications

    Big 40 ® Diesel CC/CV Specifications Welding Weld Output Weld Output Rated Mode Range at 104˚F (40˚C) CC/DC 20 – 550 A 400 A at 36 VDC (14.4 kW), 100% Duty Cycle 450 A at 38 VDC (17.1 kW), CV/DC 14 –...
  • Page 4 Big 40 ® Diesel CC Options Weld Ammeter and Voltmeter Kit #195 131 Field Panel-mounted analog meters monitor welding output. Installation time: 35 minutes Cold Weather Starting Aid Kit #195 056 Field Includes 120 V block heater. Note: All models come standard with glow plugs. Big 40 ®...
  • Page 5 Genuine Miller Accessories FA-1D Lockable Flame Arrestor Fuel Cap #043 947 Field Fuel cap can be padlocked to prevent vandalism. A built-in flame arrestor prevents flames or sparks from entering the fuel tank. Spark Arrestor Muffler Kit #195 012 Field Prevents particles from leaving the muffler that could potentially start a fire.
  • Page 6 Genuine Miller Accessories Remote Controls (CC models only) RHC-3GD34A Remote Hand Control #041 122 Allows for precise adjustment of amperage. Includes 20 ft (6 m) cord. Remote Controls (CC/CV models) RHC-14 Hand Control #129 340 Miniature hand control for remote current and contactor control.
  • Page 7: Typical Installations

    Typical Installations Stick (SMAW) Basic Equipment Flux-Cored (FCAW) Basic Equipment ™ SuitCase X-TREME #300 093 ™ ™ SuitCase X-TREME 12VS #195 500 ™ MIG (GMAW) Basic Equipment SuitCase #194 938 ™ SuitCase 12RC #194 940 ™ Aluminum MIG (GMAW) Basic Equipment ®...
  • Page 8: Ordering Information

    Ordering Information Power Source and Factory Options Stock No. ® Big 40 Diesel CC #907 171 ® Big 40 Diesel CC/CV #907 170 #907 170-03-1 Field Kit Accessories Weld Ammeter and Voltmeter Kit #195 131 Battery Voltmeter #195 454 DC Polarity Switch Kit #043 942 AC/DC Polarity Switch Kit #195 095...

Table of Contents