8
1
2
G
M
4
2. Install:
• Torsion spring "1"
(to the kick shaft "2")
TIP
Make sure the stopper "a" of the torsion spring
fits into the hole "b" on the kick shaft.
b
2
3. Install:
• Spring guide "1"
TIP
Slide the spring guide into the kick shaft, make
sure the groove "a" in the spring guide fits on the
stopper of the torsion spring.
4. Install:
• Kick shaft assembly "1"
TIP
• Before installation, apply molybdenum disul-
fide grease to the contacting surfaces of the
kick shaft ratchet wheel guide "2" and the kick
shaft stopper "a".
• Apply the transmission oil on the kick shaft.
• Slide the kick shaft assembly into the crank-
3
7
5
6
a
1
5-20
case and make sure the kick shaft stopper "a"
fits into the kick shaft ratchet wheel guide.
a
M
1
5. Install:
• Torsion spring "1"
TIP
Turn the torsion spring clockwise and hook into
the proper hole "a" in the crankcase.
EAM30105
INSTALLING THE KICK IDLE GEAR
1. Install:
• Kick idle gear "1"
• Washer "2"
• Circlip "3"
New
TIP
• Apply the transmission oil on the kick idle gear
inner circumference.
• Install the kick idle gear with its depressed side
"a" toward you.
KICKSTARTER
2
G