Yamaha SR 500 Manuals

Manuals and User Guides for Yamaha SR 500. We have 2 Yamaha SR 500 manuals available for free PDF download: Service Manual

Yamaha SR 500 Service Manual (123 pages)

Brand: Yamaha | Category: Motorcycle | Size: 12.83 MB

Machine Identification
4
External View
4
Special Tools
5
Maintenance and Lubrication Chart
6
Periodic Maintenance
6
Lubrication Intervals
7
Engine
12
Carburetor
12
Throttle Cable Adjustment
13
Air Filter
14
Free Play Adjustment
15
Cam Chain Adjustment
16
Valve Clearance Adjustment
17
Chassis
19
Fuel Petcock Cleaning
19
Front Brake Adjustment
20
Rear Brake Adjustment
20
For Drum Brake
21
Inspecting the Brake Fluid Level (for Disc Brake)
21
Recommended Brake Fluids
22
Checking the Front and Rear Brake Pads (for Disc Brake)
23
Tires
23
Cold Tire Pressure
23
Drive Chain Tension Check
24
Drive Chain Tension Adjustment
25
Drive Chain Slack
25
Front Fork Oil Change
26
Quantity Per Leg
27
Fork Cap Torque
27
Electrical
28
Ignition Timing
28
Specified Engine Speed
28
Battery
29
Headlight
29
Replacing the Headlight Bulb
30
Removal
32
Fuel Tank, Engine under Guard
32
Muffler, Footrest and Brake Pedal
32
Wiring and Cables
33
Flywheel Magneto and Drive Chain
34
Disassembly
36
Cylinder Head
36
Crankcase Cover (Right)
37
Clutch Assembly and Drive Gear
38
Inspection and Repairing
40
Cylinder Head Cover
40
Valves, Valve Springs, Valve Guides and Valve Seats
42
Grinding the Valve Seat
43
Piston and Piston Rings
46
Oil Pump
47
Clutch
47
Kick Starter
48
Crankcase
48
Engine Assembling and Adjustment
49
Accelerator Pump
53
Pump Safety Valve
53
Coasting Enricher
54
Function and Construction
54
Inspection and Reassembly
59
Float Level
60
Coasting Enricher and Pump Safety Valve
61
Throttle Valve
61
Front Wheel Removal
63
Front Wheel Inspection (for Case Wheel)
64
Installing Front Wheel (for Disc Brake)
65
Rear Wheel Removal
66
Brakes
67
Installing Rear Wheel (for Disc Brake)
67
Caliper Pad Replacement
68
Caliper Disassembly (Front and Rear)
70
Master Cylinder Disassembly
71
Brake Inspection and Repair
72
Brake Reassembly
74
Install Piston Seal and Piston. Place Caliper Cylinder into Caliper Frame
76
Master Cylinder Reassembly
77
Brake Disc Assembly
77
Air Bleeding
78
Wheels, Tires, Tubes (for Cast Wheel)
79
Wheel Inspection
79
Installation
80
Cold Tire Pressure (for Cast Wheel and Spoke Wheel)
80
Drive Chain and Sprockets
81
Drive Chain Tensioner Inspection
81
Front Forks Assembly
81
Steering Head Installation
82
Electrical System
83
Charging System
83
A.C. Magneto
83
I.C. Voltage Regulator
84
Checking Silicon Rectifier
86
Pulser and Charging Coil Test
89
C.D.I. Unit
90
Ignition System
91
Troubleshooting
91
No Spark Is Produced or Weak
91
The Engine Starts but will Not Pick up Speed
92
Spark Gap Test
93
Ignition Coil Test
94
Spark Plug
95
How to "Read" Spark Plug (Condition)
96
Spark Plug Inspection
96
Lighting and Signal Systems
97
Lighting Tests and Checks
97
Self-Canceling Flasher System (Except for Germany)
98
General Specifications
102
Engine Specifications
102
Chassis Specification
108
Electrical Specifications
110
Torque Specifications
112
Wiring Diagram
117
Cable Routing
118

Yamaha SR 500 Service Manual (151 pages)

Brand: Yamaha | Category: Motorcycle | Size: 59.76 MB

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Yamaha SR 500 Service Manual (123 pages)

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