Yamaha DX150C Outboard Motor Repair Manuals

Manuals and User Guides for Yamaha DX150C Outboard Motor Repair. We have 1 Yamaha DX150C Outboard Motor Repair manual available for free PDF download: Service Manual

Yamaha DX150C Service Manual

Yamaha DX150C Service Manual (329 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 15 MB

Table of Contents

General Information

7
- General Information
  6
- Specifications
  6
- Periodic Inspections and Adjustments
  6
  - Table of Contents
    7
- Identification
  9
- Serial Number
  9
- Starting Serial Numbers
  9
- Safety While Working
  10
- Fire Prevention
  10
- Ventilation
  10
- Self-Protection
  10
- Oils, Greases and Sealing Fluids
  10
- Good Working Practices
  11
- Disassembly and Assembly
  12
- Special Tools
  13
- Measuring
  13
- Removing and Installing
  15
Section 2

18
- Fuel System
  19
- General Specifications
  19
- Specifications
  19
- Maintenance Specifications
  21
- Power Unit
  21
- Electrical
  23
- Lower Unit
  23
- Spec
  23
- Dimensions
  27
- Specified Torques
  30
- Tightening Torques
  30
- General Torques
  32
Section 3

33
- Insp Adj
  34
- Maintenance Interval Chart
  34
- Fuel System
  35
- Inspecting the Fuel Line
  35
- Inspecting the Top Cowling Fit
  35
- Top Cowling
  35
- Inspecting the Fuel Filter
  36
- Measuring the Fuel Pressure (High-Pressure Fuel Line)
  36
- Control System
  37
- Synchronizing the Throttle Valves
  37
- Adjusting the Engine Idling Speed
  38
- Adjusting the Throttle Position Sensor
  39
- Adjusting the Remote Control Shift Cable
  40
- Adjusting the Remote Control Throttle Cable
  41
- Cooling System
  42
- Inspecting the Cooling Water Discharge
  42
- Oil Injection System
  42
- Synchronizing the Oil Pump
  42
- Air Bleeding the Oil Injection System
  43
- Measuring the Oil Pump Discharge
  44
- Inspecting the Power Trim and Tilt Fluid Level
  46
- Power Trim and Tilt System
  46
- Changing and Inspecting the Gear Oil
  47
- Inspecting the Gear Oil Level
  47
- Lower Unit
  47
- Inspecting the Lower Unit (for Air Leaks)
  48
- General
  49
- Inspecting the Anodes
  49
- Inspecting the Battery
  49
- Inspecting the Spark Plugs
  50
- Lubrication Points
  52
Fuel

53
Lowr

142
Propeller Shaft Housing Assembly Lowr (Regular Rotation Models)

159
- Inspecting the Bearing
  159
- Inspecting the Propeller Shaft Housing
  159
- Assembling the Propeller Shaft Housing
  160
- Inspecting the Dog Clutch
  160
- Inspecting the Propeller Shaft
  160
- Installing the Propeller Shaft Housing Assembly
  161
- Drive Shaft (Regular Rotation Models)
  162
- Removing/Installing the Drive Shaft
  162
- 90890-06501 Guide Plate Stand
  164
- Bearing Puller
  164
- Disassembling the Drive Shaft Housing Assembly
  164
- Disassembling the Forward Gear Assembly
  164
- Removing the Drive Shaft
  164
- Slide Hammer
  164
- Small Universal Claws
  164
- YB-06096 Guide Plate
  164
- Assembling the Forward Gear Assembly
  165
- Inspecting the Bearings
  165
- Inspecting the Drive Shaft
  165
- Inspecting the Drive Shaft Housing
  165
- Inspecting the Pinion
  165
- Assembling the Drive Shaft Housing Assembly
  166
- I Except for USA and Canada
  166
- Å for USA and Canada
  166
- Installing the Drive Shaft
  167
- Lower Case Assembly (Regular Rotation Models)
  168
Lower Case Assembly Lowr (Regular Rotation Models)

169
- Assembling the Lower Case Assembly
  169
- Assembly
  169
- Disassembling the Lower Case Assembly
  169
- Inspecting the Drive Shaft Sleeve
  169
- Inspecting the Needle Bearing
  169
- Lower Unit (Dual Propeller Models)
  171
- Inspecting the Propellers
  172
- Removing the Propellers
  172
- Installing the Propellers
  173
- Removing/Installing the Water Pump
  174
- Water Pump (Dual Propeller Models)
  174
- Inspecting the Impeller and Impeller Housing Cup
  176
- Inspecting the Impeller Housing
  176
- Inspecting the Woodruff Key
  176
- Installing the Impeller and Impeller Housing
  176
- Removing/Installing the Shift Rod
  177
- Shift Rod (Dual Propeller Models)
  177
- Removing the Shift Rod
  178
- Propeller Shaft Housing Assembly (Dual Propeller Models)
  179
- Removing/Installing the Propeller Shaft Housing Assembly
  179
- Disassembling/Assembling the Propeller Shaft Housing Assembly
  180
- Disassembling the Propeller Shaft Housing Assembly
  182
- Removing the Outer Propeller Shaft
  182
- Removing the Propeller Shaft Housing Assembly
  182
- Disassembling the Outer Propeller Shaft Assembly
  183
- Inspecting the Bearings
  183
- Inspecting the Outer Propeller Shaft
  183
- Inspecting the Propeller Shaft Housing
  183
- Inspecting the Rear Gear
  183
- Removing the Rear Gear Assembly
  183
- Assembling the Outer Propeller Shaft Assembly
  184
- Assembling the Propeller Shaft Housing Assembly
  184
- Installing the Propeller Shaft Housing Assembly
  186
- Drive Shaft (Dual Propeller Models)
  187
- Removing/Installing the Drive Shaft
  187
- Inspecting the Drive Shaft
  189
- Inspecting the Pinion
  189
- Installing the Drive Shaft
  189
- Removing the Drive Shaft
  189
- Assembling the Drive Shaft Housing Assembly
  190
- Disassembling the Drive Shaft Housing Assembly
  190
- Inspecting the Drive Shaft Housing
  190
- Disassembling/Assembling the Inner Propeller Shaft Assembly
  191
- Inner Propeller Shaft Assembly (Dual Propeller Models)
  191
- Disassembling the Front Gear Assembly
  193
- Inspecting the Bearing
  193
- Inspecting the Dog Clutches
  193
- Inspecting the Front Gear
  193
- Inspecting the Inner Propeller Shaft
  193
- Removing the Spring
  193
- Assembling the Front Gear Assembly
  194
- Installing the Spring
  194
- Disassembling/Assembling the Lower Case Assembly
  195
- Lower Case Assembly (Dual Propeller Models)
  195
- Assembling the Lower Case Assembly
  196
- Bearing/Oil Seal Attachment
  196
- Disassembling the Lower Case Assembly
  196
- Inspecting the Drive Shaft Sleeve
  196
- Inspecting the Needle Bearing
  196
- Slide Hammer
  196
- YB-06096 Bearing Puller
  196
- YB-06194 / 90890-06636 Driver Rod
  196
- Shimming (Regular Rotation Models)
  198
- Selecting the Pinion Shims
  199
- Shimming (Regular Rotation Models) (for Usa and Canada)
  199
- Selecting the Forward Gear Shims
  201
- Selecting the Reverse Gear Shims
  203
- Selecting the Pinion Shims
  205
- Shimming (Regular Rotation Models) (Except for Usa and Canada)
  205
- Selecting the Forward Gear Shims
  207
- Selecting the Reverse Gear Shim
  208
- Backlash (Regular Rotation Models)
  210
- Measuring the Forward Gear Backlash
  210
- Measuring the Reverse Gear Backlash
  212
- Shimming (Dual Propeller Models)
  215
- Selecting the Pinion Shims
  216
- Selecting the Front Gear Shims
  218
- Selecting the Rear Gear Shims
  219
- Selecting the Outer Propeller Shaft Shims
  221
- Backlash (Dual Propeller Models)
  222
- Measuring the Front Gear Backlash
  222
- Measuring the Rear Gear Backlash
  224
- Brkt
  226
- Elec
  268
- Trbl Anls
  319

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