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2006 YZFR6V
Yamaha 2006 YZFR6V Manuals
Manuals and User Guides for Yamaha 2006 YZFR6V. We have
3
Yamaha 2006 YZFR6V manuals available for free PDF download: Service Manual, Owner's Manual
Yamaha 2006 YZFR6V Service Manual (444 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 24.66 MB
Table of Contents
Table of Contents
7
How to Use this Manual
4
Symbols
5
General Information
9
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Outline of the Fi System
11
Fi System
12
YCC-T (Yamaha Chip Controlled Throttle)
13
Instrument Functions
16
Important Information
21
Preparation for Removal and Disassembly
21
Replacement Parts
21
Gaskets, Oil Seals and O-Rings
21
Lock Washers/Plates and Cotter Pins
21
Bearings and Oil Seals
22
Circlips
22
Checking the Connections
23
Special Tools
24
Specifications
31
General Specifications
32
Engine Specifications
33
Chassis Specifications
41
Electrical Specifications
44
Tightening Torques
47
General Tightening Torque Specifications
47
Engine Tightening Torques
48
Chassis Tightening Torques
52
Lubrication Points and Lubricant Types
56
Engine
56
Chassis
58
Lubrication System Chart and Diagrams
60
Engine Oil Lubrication Chart
60
Lubrication Diagrams
62
Cooling System Diagrams
74
Cable Routing
78
Periodic Checks and Adjustments
93
Periodic Maintenance
96
Introduction
96
Periodic Maintenance and Lubrication Chart
96
Engine
98
Adjusting the Valve Clearance
98
Synchronizing the Throttle Bodies
101
Adjusting the Exhaust Gas Volume
102
Adjusting the Throttle Cable Free Play
103
Checking the Spark Plugs
103
Measuring the Compression Pressure
104
Checking the Engine Oil Level
105
Changing the Engine Oil
106
Measuring the Engine Oil Pressure
108
Adjusting the Clutch Lever Free Play
108
Replacing the Air Filter Element
109
Checking the Throttle Body Joints
110
Checking the Fuel Line
110
Checking the Crankcase Breather Hose
110
Checking the Exhaust System
111
Adjusting the Exup Cables
111
Checking the Coolant Level
112
Checking the Cooling System
113
Changing the Coolant
114
Chassis
116
Adjusting the Front Disc Brake
116
Adjusting the Rear Disc Brake
116
Checking the Brake Fluid Level
117
Checking the Front Brake Pads
117
Checking the Rear Brake Pads
117
Checking the Front Brake Hoses
118
Checking the Rear Brake Hoses
118
Adjusting the Rear Brake Light Switch
118
Bleeding the Hydraulic Brake System
119
Adjusting the Shift Pedal
120
Adjusting the Drive Chain Slack
120
Lubricating the Drive Chain
121
Checking and Adjusting the Steering Head
121
Checking the Front Fork
123
Adjusting the Front Fork Legs
123
Adjusting the Rear Shock Absorber Assembly
125
Checking the Tires
127
Checking the Wheels
128
Checking and Lubricating the Cables
129
Lubricating the Levers
129
Lubricating the Pedals
129
Lubricating the Sidestand
129
Lubricating the Rear Suspension
129
Chassis
133
General Chassis
137
Front Wheel
142
Removing the Front Wheel
142
Disassembling the Front Wheel
142
Checking the Front Wheel
142
Assembling the Front Wheel
143
Adjusting the Front Wheel Static Balance
143
Checking the Front Brake Discs
144
Installing the Front Wheel (Front Brake Discs)
144
Rear Wheel
146
Removing the Rear Wheel
149
Disassembling the Rear Wheel
149
Checking the Rear Wheel
149
Checking the Rear Brake Caliper Bracket
149
Checking the Rear Wheel Drive Hub
149
Checking and Replacing the Rear Wheel Sprocket
149
Assembling the Rear Wheel
150
Adjusting the Rear Wheel Static Balance
150
Checking the Rear Brake Disc
150
Installing the Rear Wheel (Rear Brake Disc)
150
Front Brake
152
Introduction
157
Checking the Front Brake Discs
157
Replacing the Front Brake Pads
158
Removing the Front Brake Calipers
159
Disassembling the Front Brake Calipers
159
Checking the Front Brake Calipers
159
Assembling the Front Brake Calipers
160
Installing the Front Brake Calipers
160
Removing the Front Brake Master Cylinder
161
Checking the Front Brake Master Cylinder
161
Assembling the Front Brake Master Cylinder
161
Installing the Front Brake Master Cylinder
162
Rear Brake
169
Introduction
169
Checking the Rear Brake Disc
169
Replacing the Rear Brake Pads
169
Removing the Rear Brake Caliper
170
Disassembling the Rear Brake Caliper
170
Checking the Rear Brake Caliper
171
Assembling the Rear Brake Caliper
171
Installing the Rear Brake Caliper
172
Removing the Rear Brake Master Cylinder
173
Checking the Rear Brake Master Cylinder
173
Assembling the Rear Brake Master Cylinder
173
Installing the Rear Brake Master Cylinder
173
Handlebars
175
Removing the Handlebars
177
Checking the Handlebars
177
Installing the Handlebars
177
Front Fork
179
Removing the Front Fork Legs
182
Disassembling the Front Fork Legs
182
Checking the Front Fork Legs
183
Assembling the Front Fork Legs
184
Installing the Front Fork Legs
187
Steering Head
189
Removing the Lower Bracket
192
Checking the Steering Head
192
Installing the Steering Head
192
Rear Shock Absorber Assembly
194
Handling the Rear Shock Absorber
196
Disposing of a Rear Shock Absorber
196
Removing the Rear Shock Absorber Assembly
196
Checking the Rear Shock Absorber Assembly
196
Checking the Connecting Arm and Relay Arm
197
Installing the Relay Arm
197
Installing the Rear Shock Absorber Assembly
197
Swingarm
199
Removing the Swingarm
201
Checking the Swingarm
201
Installing the Swingarm
202
Engine
209
Engine Removal
212
Installing the Engine
217
Camshafts
218
Removing the Camshafts
220
Checking the Camshafts
220
Checking the Timing Chain, Camshaft Sprockets, and Timing Chain Guides
222
Checking the Timing Chain Tensioner
222
Installing the Camshafts
223
Cylinder Head
226
Removing the Cylinder Head
227
Checking the Cylinder Head
227
Installing the Cylinder Head
227
Valves and Valve Springs
230
Removing the Valves
230
Checking the Valves and Valve Guides
230
Checking the Valve Seats
232
Checking the Valve Springs
233
Checking the Valve Lifters
234
Installing the Valves
234
Generator and Starter Clutch
237
Removing the Generator
239
Checking the Starter Clutch
239
Installing the Starter Clutch
239
Installing the Generator
240
Pickup Rotor
241
Removing the Pickup Rotor
242
Installing the Pickup Rotor
242
Electric Starter
244
Checking the Starter Motor
246
Assembling the Starter Motor
247
Clutch
248
Removing the Clutch
252
Checking the Friction Plates
252
Checking the Clutch Plates
252
Checking the Clutch Springs
253
Checking the Clutch Housing
254
Checking the Clutch Boss
254
Checking the Pressure Plate
254
Checking the Primary Drive Gear
254
Checking the Primary Driven Gear
254
Checking the Pull Lever Shaft and Pull Rod
254
Checking the Oil Pump Drive Sprocket and Oil Pump Drive Chain
255
Installing the Clutch
255
Shift Shaft
258
Checking the Shift Shaft
260
Checking the Stopper Lever
260
Installing the Shift Shaft
260
Oil Pump
261
Removing the Oil Pan
264
Checking the Oil Pump
264
Checking the Relief Valve
264
Checking the Oil Pipes
265
Checking the Oil Strainer
265
Assembling the Oil Pump
265
Installing the Oil Pan
265
Crankcase
266
Disassembling the Crankcase
268
Checking the Crankcase
268
Checking the Oil Pipe
268
Checking the Timing Chain
268
Assembling the Crankcase
268
Connecting Rods and Pistons
271
Removing the Connecting Rods and Pistons
271
Checking the Cylinders and Pistons
271
Checking the Piston Rings
272
Checking the Piston Pins
273
Checking the Connecting Rods
274
Installing the Connecting Rods and Pistons
275
Crankshaft
278
Removing the Crankshaft Journal Bearings
279
Checking the Oil Nozzles
279
Checking the Crankshaft and Connecting Rods
279
Installing the Crankshaft
281
Transmission
287
Removing the Transmission
287
Checking the Shift Forks
287
Checking the Shift Drum Assembly
287
Checking the Transmission
288
Assembling the Main Axle and Drive Axle
288
Installing the Transmission
289
Cooling System
291
Radiator
292
Checking the Radiator
294
Installing the Radiator
294
Oil Cooler
295
Checking the Oil Cooler
297
Installing the Oil Cooler
297
Thermostat
298
Checking the Thermostat
299
Installing the Thermostat
299
Water Pump
300
Checking the Water Pump
301
Installing the Water Pump
301
Fuel System
303
Fuel Tank
304
Checking the Fuel Pump Body
305
Checking the Fuel Pump Operation
305
Installing the Fuel Pump
305
Removing the Fuel Pump
305
Removing the Fuel Tank
305
Installing the Fuel Tank
306
Air Filter Case
307
Removing the Fuel Hose (Primary Injector Fuel Rail to Secondary Injector Fuel Rail)
309
Checking the Secondary Injectors
309
Installing the Fuel Hose (Primary Injector Fuel Rail to Secondary Injector Fuel Rail)
309
Throttle Bodies
311
Checking the Primary Injectors
313
Checking the Throttle Bodies
313
Checking the Fuel Pressure
313
Adjusting the Throttle Position Sensor (for Throttle Valves)
313
Adjusting the Throttle Position Sensor (for Throttle Cable Pulley)
314
Installing the Throttle Body Joints
314
Air Induction System
316
Checking the Air Induction System
320
Electrical System
321
General Information
321
Ignition System
324
Circuit Diagram
324
Engine Stopping Due to Sidestand Operation
326
Troubleshooting
327
Electric Starting System
330
Circuit Diagram
330
Starting Circuit Cut-Off System Operation
332
Troubleshooting
334
Charging System
337
Circuit Diagram
338
Troubleshooting
338
Lighting System
340
Circuit Diagram
340
Troubleshooting
342
Signaling System
344
Circuit Diagram
344
Troubleshooting
346
Cooling System
352
Circuit Diagram
352
Troubleshooting
354
Fuel Injection System
356
Circuit Diagram
356
Ecu Self-Diagnostic Function
358
Self-Diagnostic Function Table
359
Troubleshooting Method
362
Diagnostic Mode
363
Troubleshooting Details
371
Fuel Pump System
396
Circuit Diagram
396
Troubleshooting
398
Immobilizer System
400
Circuit Diagram
400
General Information
402
Part Replacement and Key Code Registration Requirements
402
Troubleshooting
406
Self-Diagnosis Fault Code Indication
406
Electrical Components
410
Checking the Switches
414
Checking the Bulbs and Bulb Sockets
417
Checking the Fuses
418
Checking and Charging the Battery
419
Checking the Relays
422
Checking the Turn Signal/Hazard Relay
423
Checking the Relay Unit (Diode)
424
Checking the Ignition Coils
425
Checking the Crankshaft Position Sensor
426
Checking the Lean Angle Sensor
426
Checking the Stator Coil
426
Checking the Rectifier/Regulator
427
Checking the Horn
427
Checking the Oil Level Switch
428
Checking the Fuel Sender
428
Checking the Speed Sensor
429
Checking the Radiator Fan Motors
429
Checking the Coolant Temperature Sensor
429
Checking the Throttle Position Sensor
430
(For Throttle Valves)
430
Checking the Fuel Pump
431
Checking the Air Induction System Solenoid
431
Checking the Atmospheric Pressure Sensor
432
Checking the Cylinder Identification Sensor
432
Checking the Intake Air Pressure Sensor
433
Checking the Air Temperature Sensor
433
Troubleshooting
435
General Information
436
Incorrect Engine Idling Speed
436
Starting Failures
436
Troubleshooting
436
Faulty Clutch
437
Faulty Gear Shifting
437
Jumps out of Gear
437
Overheating
437
Poor Medium-And-High-Speed Performance
437
Shift Pedal Does Not Move
437
Faulty Front Fork Legs
438
Overcooling
438
Poor Braking Performance
438
Unstable Handling
438
Faulty Lighting or Signaling System
439
Wiring Diagram
440
Advertisement
Yamaha 2006 YZFR6V Service Manual (419 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 19.88 MB
Table of Contents
Table of Contents
6
How to Use this Manual
4
Symbols
5
General Information
7
Identification
8
Vehicle Identification Number
8
Model Label
8
Features
9
Outline of the Fi System
9
Fi System
10
YCC-T (Yamaha Chip Controlled Throttle)
11
Instrument Functions
14
Important Information
18
Preparation for Removal and Disassembly
18
Replacement Parts
18
Gaskets, Oil Seals and O-Rings
18
Lock Washers/Plates and Cotter Pins
18
Bearings and Oil Seals
19
Circlips
19
Checking the Connections
20
Special Tools
21
Specifications
27
General Specifications
28
Engine Specifications
29
Chassis Specifications
37
Electrical Specifications
40
Tightening Torques
43
General Tightening Torque Specifications
43
Engine Tightening Torques
44
Chassis Tightening Torques
48
Lubrication Points and Lubricant Types
52
Engine
52
Chassis
54
Lubrication System Chart and Diagrams
55
Engine Oil Lubrication Chart
55
Lubrication Diagrams
57
Cooling System Diagrams
69
Cable Routing
73
Periodic Checks and Adjustments
87
Periodic Maintenance
89
General Maintenance and Lubrication Chart
89
Introduction
89
Periodic Maintenance Chart for the Emission Control System
89
Engine
92
Adjusting the Valve Clearance
92
Synchronizing the Throttle Bodies
94
Adjusting the Throttle Cable Free Play
96
Checking the Spark Plugs
96
Measuring the Compression Pressure
97
Checking the Engine Oil Level
98
Changing the Engine Oil
99
Measuring the Engine Oil Pressure
100
Adjusting the Clutch Lever Free Play
101
Replacing the Air Filter Element
102
Checking the Throttle Body Joints
103
Checking the Fuel Line
103
Checking the Crankcase Breather Hose
103
Checking the Exhaust System
104
CHECKING the CANISTER (for California Only)
104
Adjusting the Exup Cables
104
Checking the Coolant Level
106
Checking the Cooling System
106
Changing the Coolant
107
Chassis
109
Adjusting the Front Disc Brake
109
Adjusting the Rear Disc Brake
109
Checking the Brake Fluid Level
110
Checking the Front Brake Pads
110
Checking the Rear Brake Pads
110
Checking the Front Brake Hoses
111
Checking the Rear Brake Hoses
111
Adjusting the Rear Brake Light Switch
111
Bleeding the Hydraulic Brake System
112
Adjusting the Shift Pedal
113
Adjusting the Drive Chain Slack
113
Lubricating the Drive Chain
114
Checking and Adjusting the Steering Head
114
Checking the Front Fork
116
Adjusting the Front Fork Legs
116
Adjusting the Rear Shock Absorber Assembly
118
Checking the Tires
120
Checking the Wheels
121
Checking and Lubricating the Cables
122
Lubricating the Levers
122
Electrical System
123
Chassis
125
General Chassis
129
Front Wheel
134
Removing the Front Wheel
134
Disassembling the Front Wheel
134
Checking the Front Wheel
134
Assembling the Front Wheel
135
Adjusting the Front Wheel Static Balance
135
Checking the Front Brake Discs
136
Installing the Front Wheel (Front Brake Discs)
136
Rear Wheel
138
Removing the Rear Wheel
141
Disassembling the Rear Wheel
141
Checking the Rear Wheel
141
Checking the Rear Brake Caliper Bracket
141
Checking the Rear Wheel Drive Hub
141
Checking and Replacing the Rear Wheel Sprocket
141
Assembling the Rear Wheel
142
Adjusting the Rear Wheel Static Balance
142
Checking the Rear Brake Disc
142
Installing the Rear Wheel (Rear Brake Disc)
142
Front Brake
144
Introduction
149
Checking the Front Brake Discs
149
Replacing the Front Brake Pads
150
Removing the Front Brake Calipers
151
Disassembling the Front Brake Calipers
151
Checking the Front Brake Calipers
151
Assembling the Front Brake Calipers
152
Installing the Front Brake Calipers
152
Removing the Front Brake Master Cylinder
153
Checking the Front Brake Master Cylinder
153
Assembling the Front Brake Master Cylinder
153
Installing the Front Brake Master Cylinder
154
Rear Brake
161
Introduction
161
Checking the Rear Brake Disc
161
Replacing the Rear Brake Pads
161
Removing the Rear Brake Caliper
162
Disassembling the Rear Brake Caliper
162
Checking the Rear Brake Caliper
163
Assembling the Rear Brake Caliper
163
Installing the Rear Brake Caliper
164
Removing the Rear Brake Master Cylinder
165
Checking the Rear Brake Master Cylinder
165
Assembling the Rear Brake Master Cylinder
165
Installing the Rear Brake Master Cylinder
165
Handlebars
167
Removing the Handlebars
169
Checking the Handlebars
169
Installing the Handlebars
169
Front Fork
171
Removing the Front Fork Legs
174
Disassembling the Front Fork Legs
174
Checking the Front Fork Legs
175
Assembling the Front Fork Legs
176
Installing the Front Fork Legs
180
Steering Head
182
Removing the Lower Bracket
185
Checking the Steering Head
185
Installing the Steering Head
185
Rear Shock Absorber Assembly
187
Handling the Rear Shock Absorber
189
Disposing of a Rear Shock Absorber
189
Removing the Rear Shock Absorber Assembly
189
Checking the Rear Shock Absorber Assembly
189
Checking the Connecting Arm and Relay Arm
190
Installing the Relay Arm
190
Installing the Rear Shock Absorber Assembly
190
Swingarm
192
Removing the Swingarm
194
Checking the Swingarm
194
Installing the Swingarm
195
Engine
201
Engine Removal
204
Installing the Engine
209
Camshafts
210
Removing the Camshafts
212
Checking the Camshafts
212
Checking the Timing Chain, Camshaft Sprockets, and Timing Chain Guides
214
Checking the Timing Chain Tensioner
214
Installing the Camshafts
215
Cylinder Head
218
Removing the Cylinder Head
219
Checking the Cylinder Head
219
Installing the Cylinder Head
219
Valves and Valve Springs
222
Removing the Valves
222
Checking the Valves and Valve Guides
222
Checking the Valve Seats
224
Checking the Valve Springs
225
Checking the Valve Lifters
226
Installing the Valves
226
Generator and Starter Clutch
229
Removing the Generator
231
Checking the Starter Clutch
231
Installing the Starter Clutch
231
Generator and Starter Clutch
231
Installing the Generator
232
Pickup Rotor
233
Removing the Pickup Rotor
234
Installing the Pickup Rotor
234
Electric Starter
236
Checking the Starter Motor
238
Assembling the Starter Motor
239
Clutch
240
Removing the Clutch
244
Checking the Friction Plates
244
Checking the Clutch Plates
244
Checking the Clutch Springs
245
Checking the Clutch Housing
246
Checking the Clutch Boss
246
Checking the Pressure Plate
246
Checking the Primary Drive Gear
246
Checking the Primary Driven Gear
246
Checking the Pull Lever Shaft and Pull Rod
246
Checking the Oil Pump Drive Sprocket and Oil Pump Drive Chain
247
Installing the Clutch
247
Shift Shaft
250
Checking the Shift Shaft
252
Checking the Stopper Lever
252
Installing the Shift Shaft
252
Oil Pump
253
Removing the Oil Pan
256
Checking the Oil Pump
256
Checking the Relief Valve
256
Checking the Oil Pipes
257
Checking the Oil Strainer
257
Assembling the Oil Pump
257
Installing the Oil Pan
257
Crankcase
258
Disassembling the Crankcase
260
Checking the Crankcase
260
Checking the Oil Pipe
260
Checking the Timing Chain
260
Assembling the Crankcase
260
Connecting Rods and Pistons
263
Removing the Connecting Rods and Pistons
263
Checking the Cylinders and Pistons
263
Checking the Piston Rings
264
Checking the Piston Pins
265
Checking the Connecting Rods
266
Installing the Connecting Rods and Pistons
267
Crankshaft
270
Removing the Crankshaft Journal Bearings
271
Checking the Oil Nozzles
271
Checking the Crankshaft and Connecting Rods
271
Installing the Crankshaft
273
Transmission
279
Removing the Transmission
279
Checking the Shift Forks
279
Checking the Shift Drum Assembly
279
Checking the Transmission
280
Assembling the Main Axle and Drive Axle
280
Installing the Transmission
281
Cooling System
283
Radiator
284
Checking the Radiator
286
Installing the Radiator
286
Oil Cooler
287
Checking the Oil Cooler
289
Installing the Oil Cooler
289
Thermostat
290
Checking the Thermostat
291
Installing the Thermostat
291
Water Pump
292
Checking the Water Pump
293
Installing the Water Pump
293
Fuel System
294
Fuel Tank
295
Fuel Tank
297
Checking the Fuel Pump Body
297
Checking the Fuel Pump Operation
297
Installing the Fuel Pump
297
Removing the Fuel Pump
297
Removing the Fuel Tank
297
Installing the Fuel Tank
298
Air Filter Case
299
Removing the Fuel Hose (Primary Injector Fuel Rail to Secondary Injector Fuel Rail)
301
Checking the Secondary Injectors
301
Installing the Fuel Hose (Primary Injector Fuel Rail to Secondary Injector Fuel Rail)
301
Throttle Bodies
303
Checking the Primary Injectors
306
Checking the Throttle Bodies
306
CHECKING the ROLLOVER VALVE (for California Only)
306
Checking the Fuel Pressure
306
Adjusting the Throttle Position Sensor (for Throttle Valves)
307
Adjusting the Throttle Position Sensor (for Throttle Cable Pulley)
307
Installing the Throttle Body Joints
308
Air Induction System
309
Checking the Air Induction System
313
Electrical System
314
Ignition System
316
Circuit Diagram
316
Engine Stopping Due to Sidestand Operation
318
Troubleshooting
319
Electric Starting System
321
Circuit Diagram
321
Starting Circuit Cut-Off System Operation
323
Troubleshooting
325
Charging System
327
Circuit Diagram
327
Troubleshooting
329
Lighting System
330
Circuit Diagram
330
Troubleshooting
332
Signaling System
334
Circuit Diagram
334
Troubleshooting
336
Cooling System
341
Circuit Diagram
341
Troubleshooting
343
Fuel Injection System
344
Circuit Diagram
344
Ecu Self-Diagnostic Function
346
Self-Diagnostic Function Table
347
Troubleshooting Method
350
Diagnostic Mode
351
Troubleshooting Details
359
Fuel Pump System
383
Circuit Diagram
383
Troubleshooting
385
Electrical Components
386
Checking the Switches
390
Checking the Bulbs and Bulb Sockets
393
Checking the Fuses
394
Checking and Charging the Battery
395
Checking the Relays
398
Checking the Turn Signal Relay
399
Checking the Relay Unit (Diode)
400
Checking the Ignition Coils
401
Checking the Crankshaft Position Sensor
402
Checking the Lean Angle Sensor
402
Checking the Stator Coil
403
Checking the Rectifier/Regulator
403
Checking the Horn
404
Checking the Oil Level Switch
404
Checking the Fuel Sender
404
Checking the Speed Sensor
405
Checking the Radiator Fan Motors
405
Checking the Coolant Temperature Sensor
406
Checking the Throttle Position Sensor
406
(For Throttle Valves)
406
Checking the Throttle Position Sensor
407
(For Throttle Cable Pulley)
407
Checking the Fuel Pump
407
Checking the Air Induction System Solenoid
408
Checking the Cylinder Identification Sensor
409
Checking the Intake Air Pressure Sensor
409
Checking the Air Temperature Sensor
409
Troubleshooting
411
General Information
412
Incorrect Engine Idling Speed
412
Starting Failures
412
Troubleshooting
412
Faulty Clutch
413
Faulty Gear Shifting
413
Jumps out of Gear
413
Overheating
413
Poor Medium-And-High-Speed Performance
413
Shift Pedal Does Not Move
413
Faulty Front Fork Legs
414
Overcooling
414
Poor Braking Performance
414
Unstable Handling
414
Faulty Lighting or Signaling System
415
Wiring Diagram
418
Yamaha 2006 YZFR6V Owner's Manual (106 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 4.64 MB
Table of Contents
Important Manual Information
4
Table of Contents
6
Safety Information
8
Location of Important Labels
12
Description
14
Left View
14
Right View
15
Controls and Instruments
16
Instrument and Control Functions
17
Immobilizer System
17
Main Switch/Steering Lock
18
Indicator and Warning Lights
19
Unlock Steering
19
Multi-Function Meter Unit
23
Handlebar Switches
29
Clutch Lever
30
Shift Pedal
31
Brake Lever
31
Brake Pedal
32
Fuel Tank Cap
32
Fuel
33
Catalytic Converter
34
Seats
34
Helmet Holding Cable
35
Adjusting the Front Fork
36
Adjusting the Shock Absorber
38
Assembly
38
Luggage Strap Holders
41
EXUP System
41
Sidestand
42
Ignition Circuit Cut-Off System
42
Pre-Operation Checks
44
Pre-Operation Check List
45
Operation and Important Riding Points
47
Starting the Engine
47
Shifting
48
Tips for Reducing Fuel Consumption
49
Engine Break-In
49
Parking
50
Periodic Maintenance and Minor Repair
51
Owner's Tool Kit
51
Periodic Maintenance and Lubrication Chart
52
Removing and Installing Cowlings and Panels
56
Checking the Spark Plugs
60
Engine Oil and Oil Filter Cartridge
61
Coolant
64
Air Filter Element
67
Checking the Throttle Cable Free Play
68
Valve Clearance
68
Tires
68
Cast Wheels
71
Adjusting the Clutch Lever Free Play
71
Adjusting the Rear Brake Light Switch
72
Checking the Front and Rear Brake Pads
72
Checking the Brake Fluid Level
73
Changing the Brake Fluid
74
Drive Chain Slack
74
Cleaning and Lubricating the Drive Chain
75
Checking and Lubricating the Cables
76
Checking and Lubricating the Throttle Grip and Cable
76
Checking and Lubricating the Brake and Shift Pedals
77
Checking and Lubricating the Brake and Clutch Levers
77
Checking and Lubricating the Sidestand
78
Lubricating the Swingarm Pivots
78
Checking the Front Fork
79
Checking the Steering
79
Checking the Wheel Bearings
80
Battery
80
Replacing the Fuses
82
Replacing a Headlight Bulb
83
Tail/Brake Light
84
Replacing a Turn Signal Light Bulb
85
Replacing the License Plate Light Bulb
85
Auxiliary Light Bulb
86
Supporting the Motorcycle
86
Front Wheel
87
Rear Wheel
89
Troubleshooting
90
Troubleshooting Charts
91
Motorcycle Care and Storage
93
Care
93
Storage
95
Specifications
97
Consumer Information
100
Identification Numbers
100
For solo Riding
101
Motorcycle Noise Regulation (for Australia)
101
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