Yamaha 2006 YZFR6V Manuals

Manuals and User Guides for Yamaha 2006 YZFR6V. We have 4 Yamaha 2006 YZFR6V manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha 2006 YZFR6V Service Manual (444 pages)

Brand: Yamaha | Category: Motorcycle | Size: 24 MB

Table of Contents

7
- How to Use this Manual
  4
- Symbols
  5
- General Information
  9
  - Identification
    10
    
    Vehicle Identification Number
    10
    
    Model Label
    10
  - Features
    11
    
    Outline of the Fi System
    11
    
    Fi System
    12
    
    YCC-T (Yamaha Chip Controlled Throttle)
    13
    
    Instrument Functions
    16
  - Important Information
    21
    
    Preparation for Removal and Disassembly
    21
    
    Replacement Parts
    21
    
    Gaskets, Oil Seals and O-Rings
    21
    
    Lock Washers/Plates and Cotter Pins
    21
    
    Bearings and Oil Seals
    22
    
    Circlips
    22
  - Checking the Connections
    23
  - Special Tools
    24
Specifications

31
- General Specifications
  32
- Engine Specifications
  33
- Chassis Specifications
  41
- Electrical Specifications
  44
- Tightening Torques
  47
- Lubrication Points and Lubricant Types
  56
  - Engine
    56
  - Chassis
    58
- Lubrication System Chart and Diagrams
  60
  - Engine Oil Lubrication Chart
    60
  - Lubrication Diagrams
    62
- Cooling System Diagrams
  74
- Cable Routing
  78
Periodic Checks and Adjustments

93
- Periodic Maintenance
  
  96
  - Introduction
    96
  - Periodic Maintenance and Lubrication Chart
    96
- Engine
  
  98
  - Adjusting the Valve Clearance
    98
  - Synchronizing the Throttle Bodies
    101
  - Adjusting the Exhaust Gas Volume
    102
  - Adjusting the Throttle Cable Free Play
    103
  - Checking the Spark Plugs
    103
  - Measuring the Compression Pressure
    104
  - Checking the Engine Oil Level
    105
  - Changing the Engine Oil
    106
  - Measuring the Engine Oil Pressure
    108
  - Adjusting the Clutch Lever Free Play
    108
  - Replacing the Air Filter Element
    109
  - Checking the Throttle Body Joints
    110
  - Checking the Fuel Line
    110
  - Checking the Crankcase Breather Hose
    110
  - Checking the Exhaust System
    111
  - Adjusting the Exup Cables
    111
  - Checking the Coolant Level
    112
  - Checking the Cooling System
    113
  - Changing the Coolant
    114
- Chassis
  
  116
  - Adjusting the Front Disc Brake
    116
    
    Adjusting the Rear Disc Brake
    116
    
    Checking the Brake Fluid Level
    117
    
    Checking the Front Brake Pads
    117
    
    Checking the Rear Brake Pads
    117
    
    Checking the Front Brake Hoses
    118
    
    Checking the Rear Brake Hoses
    118
    
    Adjusting the Rear Brake Light Switch
    118
    
    Bleeding the Hydraulic Brake System
    119
    
    Adjusting the Shift Pedal
    120
    
    Adjusting the Drive Chain Slack
    120
    
    Lubricating the Drive Chain
    121
    
    Checking and Adjusting the Steering Head
    121
    
    Checking the Front Fork
    123
    
    Adjusting the Front Fork Legs
    123
    
    Adjusting the Rear Shock Absorber Assembly
    125
    
    Checking the Tires
    127
    
    Checking the Wheels
    128
    
    Checking and Lubricating the Cables
    129
    
    Lubricating the Levers
    129
    
    Lubricating the Pedals
    129
    
    Lubricating the Sidestand
    129
    
    Lubricating the Rear Suspension
    129
Chassis

133
- General Chassis
  
  137
- Front Wheel
  
  142
  - Removing the Front Wheel
    142
  - Disassembling the Front Wheel
    142
  - Checking the Front Wheel
    142
  - Assembling the Front Wheel
    143
  - Adjusting the Front Wheel Static Balance
    143
  - Checking the Front Brake Discs
    144
  - Installing the Front Wheel (Front Brake Discs)
    144
- Rear Wheel
  
  146
  - Removing the Rear Wheel
    149
  - Disassembling the Rear Wheel
    149
  - Checking the Rear Wheel
    149
  - Checking the Rear Brake Caliper Bracket
    149
  - Checking the Rear Wheel Drive Hub
    149
  - Checking and Replacing the Rear Wheel Sprocket
    149
  - Assembling the Rear Wheel
    150
  - Adjusting the Rear Wheel Static Balance
    150
  - Checking the Rear Brake Disc
    150
  - Installing the Rear Wheel (Rear Brake Disc)
    150
- Front Brake
  
  152
- Rear Brake
  
  169
  - Introduction
    169
  - Checking the Rear Brake Disc
    169
  - Replacing the Rear Brake Pads
    169
  - Removing the Rear Brake Caliper
    170
  - Disassembling the Rear Brake Caliper
    170
  - Checking the Rear Brake Caliper
    171
  - Assembling the Rear Brake Caliper
    171
  - Installing the Rear Brake Caliper
    172
  - Removing the Rear Brake Master Cylinder
    173
  - Checking the Rear Brake Master Cylinder
    173
  - Assembling the Rear Brake Master Cylinder
    173
  - Installing the Rear Brake Master Cylinder
    173
- Handlebars
  
  175
  - Removing the Handlebars
    177
  - Checking the Handlebars
    177
  - Installing the Handlebars
    177
- Front Fork
  
  179
  - Removing the Front Fork Legs
    182
  - Disassembling the Front Fork Legs
    182
  - Checking the Front Fork Legs
    183
  - Assembling the Front Fork Legs
    184
  - Installing the Front Fork Legs
    187
- Steering Head
  
  189
  - Removing the Lower Bracket
    192
  - Checking the Steering Head
    192
  - Installing the Steering Head
    192
- Rear Shock Absorber Assembly
  
  194
- Swingarm
  
  199
  - Removing the Swingarm
    201
  - Checking the Swingarm
    201
  - Installing the Swingarm
    202
Engine

209
- Engine Removal
  
  212
  - Installing the Engine
    217
- Camshafts
  
  218
- Cylinder Head
  
  226
  - Removing the Cylinder Head
    227
  - Checking the Cylinder Head
    227
  - Installing the Cylinder Head
    227
- Valves and Valve Springs
  
  230
  - Removing the Valves
    230
  - Checking the Valves and Valve Guides
    230
  - Checking the Valve Seats
    232
  - Checking the Valve Springs
    233
  - Checking the Valve Lifters
    234
  - Installing the Valves
    234
- Generator and Starter Clutch
  
  237
  - Removing the Generator
    239
  - Checking the Starter Clutch
    239
  - Installing the Starter Clutch
    239
  - Installing the Generator
    240
- Pickup Rotor
  
  241
  - Removing the Pickup Rotor
    242
  - Installing the Pickup Rotor
    242
- Electric Starter
  
  244
  - Checking the Starter Motor
    246
  - Assembling the Starter Motor
    247
- Clutch
  
  248
  - Removing the Clutch
    252
  - Checking the Friction Plates
    252
  - Checking the Clutch Plates
    252
  - Checking the Clutch Springs
    253
  - Checking the Clutch Housing
    254
  - Checking the Clutch Boss
    254
  - Checking the Pressure Plate
    254
  - Checking the Primary Drive Gear
    254
  - Checking the Primary Driven Gear
    254
  - Checking the Pull Lever Shaft and Pull Rod
    254
  - Checking the Oil Pump Drive Sprocket and Oil Pump Drive Chain
    255
  - Installing the Clutch
    255
- Shift Shaft
  
  258
  - Checking the Shift Shaft
    260
  - Checking the Stopper Lever
    260
  - Installing the Shift Shaft
    260
- Oil Pump
  
  261
  - Removing the Oil Pan
    264
  - Checking the Oil Pump
    264
  - Checking the Relief Valve
    264
  - Checking the Oil Pipes
    265
  - Checking the Oil Strainer
    265
  - Assembling the Oil Pump
    265
  - Installing the Oil Pan
    265
- Crankcase
  
  266
  - Disassembling the Crankcase
    268
  - Checking the Crankcase
    268
  - Checking the Oil Pipe
    268
  - Checking the Timing Chain
    268
  - Assembling the Crankcase
    268
- Connecting Rods and Pistons
  
  271
- Crankshaft
  
  278
- Transmission
  
  287
  - Removing the Transmission
    287
  - Checking the Shift Forks
    287
  - Checking the Shift Drum Assembly
    287
  - Checking the Transmission
    288
  - Assembling the Main Axle and Drive Axle
    288
  - Installing the Transmission
    289
Cooling System

291
- Radiator
  
  292
  - Checking the Radiator
    294
  - Installing the Radiator
    294
- Oil Cooler
  
  295
  - Checking the Oil Cooler
    297
  - Installing the Oil Cooler
    297
- Thermostat
  
  298
  - Checking the Thermostat
    299
  - Installing the Thermostat
    299
- Water Pump
  
  300
  - Checking the Water Pump
    301
  - Installing the Water Pump
    301
Fuel System

303
- Fuel Tank
  
  304
  - Checking the Fuel Pump Body
    305
  - Checking the Fuel Pump Operation
    305
  - Installing the Fuel Pump
    305
  - Removing the Fuel Pump
    305
  - Removing the Fuel Tank
    305
  - Installing the Fuel Tank
    306
- Air Filter Case
  
  307
- Throttle Bodies
  
  311
- Air Induction System
  
  316
  - Checking the Air Induction System
    320
Electrical System

321
- General Information
  321
- Ignition System
  
  324
  - Circuit Diagram
    324
  - Engine Stopping Due to Sidestand Operation
    326
  - Troubleshooting
    327
- Electric Starting System
  
  330
  - Circuit Diagram
    330
  - Starting Circuit Cut-Off System Operation
    332
  - Troubleshooting
    334
- Charging System
  
  337
  - Circuit Diagram
    338
  - Troubleshooting
    338
- Lighting System
  
  340
  - Circuit Diagram
    340
  - Troubleshooting
    342
- Signaling System
  
  344
  - Circuit Diagram
    344
  - Troubleshooting
    346
- Cooling System
  
  352
  - Circuit Diagram
    352
  - Troubleshooting
    354
- Fuel Injection System
  
  356
  - Circuit Diagram
    356
  - Ecu Self-Diagnostic Function
    358
  - Self-Diagnostic Function Table
    359
  - Troubleshooting Method
    362
  - Diagnostic Mode
    363
  - Troubleshooting Details
    371
- Fuel Pump System
  
  396
  - Circuit Diagram
    396
  - Troubleshooting
    398
- Immobilizer System
  
  400
  - Circuit Diagram
    400
  - General Information
    402
  - Part Replacement and Key Code Registration Requirements
    402
  - Troubleshooting
    406
  - Self-Diagnosis Fault Code Indication
    406
- Electrical Components
  
  410
  - Checking the Switches
    414
  - Checking the Bulbs and Bulb Sockets
    417
  - Checking the Fuses
    418
  - Checking and Charging the Battery
    419
  - Checking the Relays
    422
  - Checking the Turn Signal/Hazard Relay
    423
  - Checking the Relay Unit (Diode)
    424
  - Checking the Ignition Coils
    425
  - Checking the Crankshaft Position Sensor
    426
  - Checking the Lean Angle Sensor
    426
  - Checking the Stator Coil
    426
  - Checking the Rectifier/Regulator
    427
  - Checking the Horn
    427
  - Checking the Oil Level Switch
    428
  - Checking the Fuel Sender
    428
  - Checking the Speed Sensor
    429
  - Checking the Radiator Fan Motors
    429
  - Checking the Coolant Temperature Sensor
    429
  - Checking the Throttle Position Sensor
    430
  - (For Throttle Valves)
    430
  - Checking the Fuel Pump
    431
  - Checking the Air Induction System Solenoid
    431
  - Checking the Atmospheric Pressure Sensor
    432
  - Checking the Cylinder Identification Sensor
    432
  - Checking the Intake Air Pressure Sensor
    433
  - Checking the Air Temperature Sensor
    433
Troubleshooting

435
- General Information
  436
- Incorrect Engine Idling Speed
  436
- Starting Failures
  436
- Troubleshooting
  436
- Faulty Clutch
  437
- Faulty Gear Shifting
  437
- Jumps out of Gear
  437
- Overheating
  437
- Poor Medium-And-High-Speed Performance
  437
- Shift Pedal Does Not Move
  437
- Faulty Front Fork Legs
  438
- Overcooling
  438
- Poor Braking Performance
  438
- Unstable Handling
  438
- Faulty Lighting or Signaling System
  439
  - Wiring Diagram
    440

Yamaha 2006 YZFR6V Service Manual (419 pages)

Brand: Yamaha | Category: Motorcycle | Size: 19 MB

Table of Contents

6
- How to Use this Manual
  4
- Symbols
  5
- General Information
  7
- Identification
  8
  - Vehicle Identification Number
    8
  - Model Label
    8
- Features
  9
  - Outline of the Fi System
    9
  - Fi System
    10
  - YCC-T (Yamaha Chip Controlled Throttle)
    11
  - Instrument Functions
    14
- Important Information
  18
  - Preparation for Removal and Disassembly
    18
  - Replacement Parts
    18
  - Gaskets, Oil Seals and O-Rings
    18
  - Lock Washers/Plates and Cotter Pins
    18
  - Bearings and Oil Seals
    19
  - Circlips
    19
- Checking the Connections
  20
- Special Tools
  21
Specifications

27
- General Specifications
  28
- Engine Specifications
  29
- Chassis Specifications
  37
- Electrical Specifications
  40
- Tightening Torques
  43
- Lubrication Points and Lubricant Types
  52
  - Engine
    52
  - Chassis
    54
- Lubrication System Chart and Diagrams
  55
  - Engine Oil Lubrication Chart
    55
  - Lubrication Diagrams
    57
- Cooling System Diagrams
  69
- Cable Routing
  73
Periodic Checks and Adjustments

87
- Periodic Maintenance
  
  89
- Engine
  
  92
  - Adjusting the Valve Clearance
    92
  - Synchronizing the Throttle Bodies
    94
  - Adjusting the Throttle Cable Free Play
    96
  - Checking the Spark Plugs
    96
  - Measuring the Compression Pressure
    97
  - Checking the Engine Oil Level
    98
  - Changing the Engine Oil
    99
  - Measuring the Engine Oil Pressure
    100
  - Adjusting the Clutch Lever Free Play
    101
  - Replacing the Air Filter Element
    102
  - Checking the Throttle Body Joints
    103
  - Checking the Fuel Line
    103
  - Checking the Crankcase Breather Hose
    103
  - Checking the Exhaust System
    104
  - CHECKING the CANISTER (for California Only)
    104
  - Adjusting the Exup Cables
    104
  - Checking the Coolant Level
    106
  - Checking the Cooling System
    106
  - Changing the Coolant
    107
- Chassis
  
  109
  - Adjusting the Front Disc Brake
    109
    
    Adjusting the Rear Disc Brake
    109
    
    Checking the Brake Fluid Level
    110
    
    Checking the Front Brake Pads
    110
    
    Checking the Rear Brake Pads
    110
    
    Checking the Front Brake Hoses
    111
    
    Checking the Rear Brake Hoses
    111
    
    Adjusting the Rear Brake Light Switch
    111
    
    Bleeding the Hydraulic Brake System
    112
    
    Adjusting the Shift Pedal
    113
    
    Adjusting the Drive Chain Slack
    113
    
    Lubricating the Drive Chain
    114
    
    Checking and Adjusting the Steering Head
    114
    
    Checking the Front Fork
    116
    
    Adjusting the Front Fork Legs
    116
    
    Adjusting the Rear Shock Absorber Assembly
    118
    
    Checking the Tires
    120
    
    Checking the Wheels
    121
    
    Checking and Lubricating the Cables
    122
    
    Lubricating the Levers
    122
    
    Electrical System
    123
Chassis

125
- General Chassis
  
  129
- Front Wheel
  
  134
  - Removing the Front Wheel
    134
  - Disassembling the Front Wheel
    134
  - Checking the Front Wheel
    134
  - Assembling the Front Wheel
    135
  - Adjusting the Front Wheel Static Balance
    135
  - Checking the Front Brake Discs
    136
  - Installing the Front Wheel (Front Brake Discs)
    136
- Rear Wheel
  
  138
  - Removing the Rear Wheel
    141
  - Disassembling the Rear Wheel
    141
  - Checking the Rear Wheel
    141
  - Checking the Rear Brake Caliper Bracket
    141
  - Checking the Rear Wheel Drive Hub
    141
  - Checking and Replacing the Rear Wheel Sprocket
    141
  - Assembling the Rear Wheel
    142
  - Adjusting the Rear Wheel Static Balance
    142
  - Checking the Rear Brake Disc
    142
  - Installing the Rear Wheel (Rear Brake Disc)
    142
- Front Brake
  
  144
- Rear Brake
  
  161
  - Introduction
    161
  - Checking the Rear Brake Disc
    161
  - Replacing the Rear Brake Pads
    161
  - Removing the Rear Brake Caliper
    162
  - Disassembling the Rear Brake Caliper
    162
  - Checking the Rear Brake Caliper
    163
  - Assembling the Rear Brake Caliper
    163
  - Installing the Rear Brake Caliper
    164
  - Removing the Rear Brake Master Cylinder
    165
  - Checking the Rear Brake Master Cylinder
    165
  - Assembling the Rear Brake Master Cylinder
    165
  - Installing the Rear Brake Master Cylinder
    165
- Handlebars
  
  167
  - Removing the Handlebars
    169
  - Checking the Handlebars
    169
  - Installing the Handlebars
    169
- Front Fork
  
  171
  - Removing the Front Fork Legs
    174
  - Disassembling the Front Fork Legs
    174
  - Checking the Front Fork Legs
    175
  - Assembling the Front Fork Legs
    176
  - Installing the Front Fork Legs
    180
- Steering Head
  
  182
  - Removing the Lower Bracket
    185
  - Checking the Steering Head
    185
  - Installing the Steering Head
    185
- Rear Shock Absorber Assembly
  
  187
- Swingarm
  
  192
  - Removing the Swingarm
    194
  - Checking the Swingarm
    194
  - Installing the Swingarm
    195
Engine

201
- Engine Removal
  
  204
  - Installing the Engine
    209
- Camshafts
  
  210
- Cylinder Head
  
  218
  - Removing the Cylinder Head
    219
  - Checking the Cylinder Head
    219
  - Installing the Cylinder Head
    219
- Valves and Valve Springs
  
  222
  - Removing the Valves
    222
  - Checking the Valves and Valve Guides
    222
  - Checking the Valve Seats
    224
  - Checking the Valve Springs
    225
  - Checking the Valve Lifters
    226
  - Installing the Valves
    226
- Generator and Starter Clutch
  
  229
  - Removing the Generator
    231
  - Checking the Starter Clutch
    231
  - Installing the Starter Clutch
    231
  - Generator and Starter Clutch
    231
  - Installing the Generator
    232
- Pickup Rotor
  
  233
  - Removing the Pickup Rotor
    234
  - Installing the Pickup Rotor
    234
- Electric Starter
  
  236
  - Checking the Starter Motor
    238
  - Assembling the Starter Motor
    239
- Clutch
  
  240
  - Removing the Clutch
    244
  - Checking the Friction Plates
    244
  - Checking the Clutch Plates
    244
  - Checking the Clutch Springs
    245
  - Checking the Clutch Housing
    246
  - Checking the Clutch Boss
    246
  - Checking the Pressure Plate
    246
  - Checking the Primary Drive Gear
    246
  - Checking the Primary Driven Gear
    246
  - Checking the Pull Lever Shaft and Pull Rod
    246
  - Checking the Oil Pump Drive Sprocket and Oil Pump Drive Chain
    247
  - Installing the Clutch
    247
- Shift Shaft
  
  250
  - Checking the Shift Shaft
    252
  - Checking the Stopper Lever
    252
  - Installing the Shift Shaft
    252
- Oil Pump
  
  253
  - Removing the Oil Pan
    256
  - Checking the Oil Pump
    256
  - Checking the Relief Valve
    256
  - Checking the Oil Pipes
    257
  - Checking the Oil Strainer
    257
  - Assembling the Oil Pump
    257
  - Installing the Oil Pan
    257
- Crankcase
  
  258
  - Disassembling the Crankcase
    260
  - Checking the Crankcase
    260
  - Checking the Oil Pipe
    260
  - Checking the Timing Chain
    260
  - Assembling the Crankcase
    260
- Connecting Rods and Pistons
  
  263
- Crankshaft
  
  270
- Transmission
  
  279
  - Removing the Transmission
    279
  - Checking the Shift Forks
    279
  - Checking the Shift Drum Assembly
    279
  - Checking the Transmission
    280
  - Assembling the Main Axle and Drive Axle
    280
  - Installing the Transmission
    281
Cooling System

283
- Radiator
  
  284
  - Checking the Radiator
    286
  - Installing the Radiator
    286
- Oil Cooler
  
  287
  - Checking the Oil Cooler
    289
  - Installing the Oil Cooler
    289
- Thermostat
  
  290
  - Checking the Thermostat
    291
  - Installing the Thermostat
    291
- Water Pump
  
  292
  - Checking the Water Pump
    293
  - Installing the Water Pump
    293
Fuel System

294
- Fuel Tank
  295
- Fuel Tank
  
  297
  - Checking the Fuel Pump Body
    297
  - Checking the Fuel Pump Operation
    297
  - Installing the Fuel Pump
    297
  - Removing the Fuel Pump
    297
  - Removing the Fuel Tank
    297
  - Installing the Fuel Tank
    298
- Air Filter Case
  
  299
- Throttle Bodies
  
  303
- Air Induction System
  
  309
  - Checking the Air Induction System
    313
Electrical System

314
- Ignition System
  
  316
  - Circuit Diagram
    316
  - Engine Stopping Due to Sidestand Operation
    318
  - Troubleshooting
    319
- Electric Starting System
  
  321
  - Circuit Diagram
    321
  - Starting Circuit Cut-Off System Operation
    323
  - Troubleshooting
    325
- Charging System
  
  327
  - Circuit Diagram
    327
  - Troubleshooting
    329
- Lighting System
  
  330
  - Circuit Diagram
    330
  - Troubleshooting
    332
- Signaling System
  
  334
  - Circuit Diagram
    334
  - Troubleshooting
    336
- Cooling System
  
  341
  - Circuit Diagram
    341
  - Troubleshooting
    343
- Fuel Injection System
  
  344
  - Circuit Diagram
    344
  - Ecu Self-Diagnostic Function
    346
  - Self-Diagnostic Function Table
    347
  - Troubleshooting Method
    350
  - Diagnostic Mode
    351
  - Troubleshooting Details
    359
- Fuel Pump System
  
  383
  - Circuit Diagram
    383
  - Troubleshooting
    385
- Electrical Components
  
  386
  - Checking the Switches
    390
  - Checking the Bulbs and Bulb Sockets
    393
  - Checking the Fuses
    394
  - Checking and Charging the Battery
    395
  - Checking the Relays
    398
  - Checking the Turn Signal Relay
    399
  - Checking the Relay Unit (Diode)
    400
  - Checking the Ignition Coils
    401
  - Checking the Crankshaft Position Sensor
    402
  - Checking the Lean Angle Sensor
    402
  - Checking the Stator Coil
    403
  - Checking the Rectifier/Regulator
    403
  - Checking the Horn
    404
  - Checking the Oil Level Switch
    404
  - Checking the Fuel Sender
    404
  - Checking the Speed Sensor
    405
  - Checking the Radiator Fan Motors
    405
  - Checking the Coolant Temperature Sensor
    406
  - Checking the Throttle Position Sensor
    406
  - (For Throttle Valves)
    406
  - Checking the Throttle Position Sensor
    407
  - (For Throttle Cable Pulley)
    407
  - Checking the Fuel Pump
    407
  - Checking the Air Induction System Solenoid
    408
  - Checking the Cylinder Identification Sensor
    409
  - Checking the Intake Air Pressure Sensor
    409
  - Checking the Air Temperature Sensor
    409
Troubleshooting

411
- General Information
  412
- Incorrect Engine Idling Speed
  412
- Starting Failures
  412
- Troubleshooting
  412
- Faulty Clutch
  413
- Faulty Gear Shifting
  413
- Jumps out of Gear
  413
- Overheating
  413
- Poor Medium-And-High-Speed Performance
  413
- Shift Pedal Does Not Move
  413
- Faulty Front Fork Legs
  414
- Overcooling
  414
- Poor Braking Performance
  414
- Unstable Handling
  414
- Faulty Lighting or Signaling System
  415
  - Wiring Diagram
    418

Yamaha 2006 YZFR6V Owner's Manual (106 pages)

Brand: Yamaha | Category: Motorcycle | Size: 4 MB

Important Manual Information
4
Table of Contents
6
Safety Information

8
- Location of Important Labels
  12
Description

14
- Left View
  14
- Right View
  15
- Controls and Instruments
  16
Instrument and Control Functions

17
- Immobilizer System
  17
- Main Switch/Steering Lock
  18
- Indicator and Warning Lights
  19
- Unlock Steering
  19
- Multi-Function Meter Unit
  23
- Handlebar Switches
  29
- Clutch Lever
  30
- Shift Pedal
  31
- Brake Lever
  31
- Brake Pedal
  32
- Fuel Tank Cap
  32
- Fuel
  33
- Catalytic Converter
  34
- Seats
  34
- Helmet Holding Cable
  35
- Adjusting the Front Fork
  36
- Adjusting the Shock Absorber
  38
- Assembly
  38
- Luggage Strap Holders
  41
- EXUP System
  41
- Sidestand
  42
- Ignition Circuit Cut-Off System
  42
Pre-Operation Checks

44
- Pre-Operation Check List
  45
Operation and Important Riding Points

47
- Starting the Engine
  47
- Shifting
  48
- Tips for Reducing Fuel Consumption
  49
- Engine Break-In
  49
- Parking
  50
Periodic Maintenance and Minor Repair

51
- Owner's Tool Kit
  51
- Periodic Maintenance and Lubrication Chart
  52
- Removing and Installing Cowlings and Panels
  56
- Checking the Spark Plugs
  60
- Engine Oil and Oil Filter Cartridge
  61
- Coolant
  64
- Air Filter Element
  67
- Checking the Throttle Cable Free Play
  68
- Valve Clearance
  68
- Tires
  68
- Cast Wheels
  71
- Adjusting the Clutch Lever Free Play
  71
- Adjusting the Rear Brake Light Switch
  72
- Checking the Front and Rear Brake Pads
  72
- Checking the Brake Fluid Level
  73
- Changing the Brake Fluid
  74
- Drive Chain Slack
  74
- Cleaning and Lubricating the Drive Chain
  75
- Checking and Lubricating the Cables
  76
- Checking and Lubricating the Throttle Grip and Cable
  76
- Checking and Lubricating the Brake and Shift Pedals
  77
- Checking and Lubricating the Brake and Clutch Levers
  77
- Checking and Lubricating the Sidestand
  78
- Lubricating the Swingarm Pivots
  78
- Checking the Front Fork
  79
- Checking the Steering
  79
- Checking the Wheel Bearings
  80
- Battery
  80
- Replacing the Fuses
  82
- Replacing a Headlight Bulb
  83
- Tail/Brake Light
  84
- Replacing a Turn Signal Light Bulb
  85
  - Replacing the License Plate Light Bulb
    85
  - Auxiliary Light Bulb
    86
  - Supporting the Motorcycle
    86
  - Front Wheel
    87
  - Rear Wheel
    89
  - Troubleshooting
    90
  - Troubleshooting Charts
    91
Motorcycle Care and Storage

93
- Care
  93
- Storage
  95
Specifications

97
Consumer Information

100
- Identification Numbers
  100
- For solo Riding
  101
- Motorcycle Noise Regulation (for Australia)
  101

Yamaha 2006 YZFR6V Service Manual (63 pages)

Brand: Yamaha | Category: Motorcycle | Size: 3 MB

General Information

3
- Table of Contents
  3
- Identification
  
  4
  - Vehicle Identification Number
    4
  - Model Label
    4
- Features
  
  5
- Important Information
  
  14
  - Preparation for Removal and Disassembly
    14
  - Replacement Parts
    14
  - Gaskets, Oil Seals and O-Rings
    14
  - Lock Washers/Plates and Cotter Pins
    14
  - Bearings and Oil Seals
    15
  - Circlips
    15
- Checking the Connections
  
  16
- Special Tools
  
  17
Specifications

23
- General Specifications
  
  24
- Engine Specifications
  
  25
- Chassis Specifications
  
  33
- Electrical Specifications
  
  36
- Tightening Torques
  
  39
- Lubrication Points and Lubricant Types
  
  48
  - Engine
    48
  - Chassis
    50
- Lubrication System Chart and Diagrams
  
  52
  - Engine Oil Lubrication Chart
    52
  - Lubrication Diagrams
    54

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals

Yamaha 2006 YZFR6V Manuals

Yamaha 2006 YZFR6V Service Manual (444 pages)

Table of Contents

Table of Contents

Specifications

Periodic Checks and Adjustments

Periodic Maintenance

Engine

Chassis

Chassis

General Chassis

Front Wheel

Rear Wheel

Front Brake

Rear Brake

Handlebars

Front Fork

Steering Head

Rear Shock Absorber Assembly

Swingarm

Engine

Engine Removal

Camshafts

Cylinder Head

Valves and Valve Springs

Generator and Starter Clutch

Pickup Rotor

Electric Starter

Clutch

Shift Shaft

Oil Pump

Crankcase

Connecting Rods and Pistons

Crankshaft

Transmission

Cooling System

Radiator

Oil Cooler

Thermostat

Water Pump

Fuel System

Fuel Tank

Air Filter Case

Throttle Bodies

Air Induction System

Electrical System

Ignition System

Electric Starting System

Charging System

Lighting System

Signaling System

Cooling System

Fuel Injection System

Fuel Pump System

Immobilizer System

Electrical Components

Troubleshooting

Yamaha 2006 YZFR6V Service Manual (419 pages)

Table of Contents

Table of Contents

Specifications

Periodic Checks and Adjustments

Periodic Maintenance

Engine

Chassis

Chassis

General Chassis

Front Wheel

Rear Wheel

Front Brake

Rear Brake

Handlebars

Front Fork

Steering Head

Rear Shock Absorber Assembly

Swingarm

Engine

Engine Removal

Camshafts

Cylinder Head