XCMG XGS58E Manuals

XCMG XGS58E Manuals

Manuals and User Guides for XCMG XGS58E. We have 1 XCMG XGS58E manual available for free PDF download: Instruction Manual

XCMG XGS58E Instruction Manual

XCMG XGS58E Instruction Manual (286 pages)

Brand: XCMG | Category: Boom Lifts | Size: 18 MB

Table of Contents

Foreword
3
Table of Contents
5
Chapter 1 About this Document

11
- Main Purpose
  11
- Product Information
  12
- Target Group(S)
  13
- Layout of User's Instructions
  13
- Safety Notes
  13
- Layout of Warning Notice
  13
- Graduation of the Warning Notices
  13
- Text Structure and Symbols of the Manual
  14
- Text Symbols
  14
- Additional Text Types
  14
- Additional Information
  15
- Figures
  15
- Dimension
  15
- Applicable Documents
  15
- Accessibility
  15
Chapter 2 Product Description

17
- General Description
  17
- Intended Use of the Machine
  20
- Intended Use
  20
- Not Intended Use of the Machine
  22
- Reasonably Foreseeable Misuse
  22
- Limits of Application
  23
- Limitation Factors of Intended Use
  23
- Space Boundaries
  24
- Time Related Limits
  24
- Environment-Related Limits
  24
- Permitted Environmental Conditions
  25
- Environmental Protection Limitations
  27
- Residual Risks
  27
- Overview
  27
- Risks of Injury up to Death by
  29
- Risks of Damaging the Machine and Property
  30
- Environmental Risk
  30
- Performance and Service Life Reduction Due to
  30
Chapter 3 General Safety Information and Instructions

33
- Introduction
  33
- Responsible Parties
  33
- Detailed Tasks and Responsibilities
  33
- General Requirements for All Responsible Parties
  33
- Dealer
  34
- User Responsibilities
  37
- Basic Principle
  37
- Manual Storage
  37
- Inspection and Repair
  37
- Replacement of Components or Parts
  38
- Repair Training
  38
- Training and Retraining of the Operator
  38
- Notice before Use
  39
- Work Site Inspection
  39
- Identification of Hazardous Sites
  39
- Operators Warnings and Instructions
  39
- User as Operator
  42
- Shutdown of MEWP
  42
- Record Preservation and Distribution
  43
- Modification
  43
- Safety Bulletin from Manufacturer
  43
- Owner
  44
- Operators
  48
- Responsibilities of Lessor
  54
- Basic Principle
  54
- Lessor as Dealer
  54
- Lessee as User
  54
- Lessor as Owner
  55
- Lessor as Operator
  55
- Lessee Responsibilities
  55
- Basic Principle
  55
- Lessee as Dealer
  55
- Lessee as User
  55
- Lessee as Owner
  55
- Lessee as Operator
  55
- Agent Responsibilities
  55
- Sales Responsibilities
  55
- Re-Rent, Lease or Other Forms for Profit
  56
- The Maintenance Personnel (Technician/Engineer)
  56
- General Requirements for All Responsible Parties
  56
- Personal Protection Equipment
  57
- Hazards and Risks of Injury
  58
- General Precautions
  58
- Fire and Explosion Hazards
  58
- Lighting Strike
  60
- Safety Distance
  64
- Power Cables/Pipelines
  64
- How to Act in Dangerous Situations
  65
- If the Machine Contacts with a Power Supply Line
  65
- Machine on Fire
  65
- Safety Signs and Labels
  67
- Introduction
  67
- Mandatory Signs
  67
- Prohibition Signs
  68
- Warning Signs
  69
- Rescue Signs
  70
- Fire Protection Signs
  70
- Machine-Specific Signs and Labels
  71
- Introduction
  71
- Machine-Specific Warning Signs
  71
- Information Signs-Machine-Specific Functions
  75
Chapter 4 Safety Guidelines

77
- Safety Regulations
  77
- The Platform Provided with Entrances
  78
- Installation and Assembly
  79
- Commissioning
  80
- Requirements for Commissioning Personnel
  80
- Construction Sites Safety
  81
- Safety for Children
  82
- Operator's Safety
  83
- Pre-Inspections before Machine Operation
  84
- Pre-Operation Safety Rules
  84
- Location of Safety Signs on the Machine
  86
- Daily Inspection and Visual Checks before Operation
  96
- Inspection before Engine Starting
  98
- Engine Start Check-List
  98
- Start the Engine
  99
- Inspection after Starting the Engine
  100
- Inspection before Starting to Operate Machine
  101
- Safe Machine Operation
  101
- Recommended Use of Machine
  101
- General Risks in Operation
  102
- Safety Rules for Towing
  108
- Risk in Special Working Conditions
  109
- Optional Components/Equipment
  111
- Hazards Related to the Battery
  112
- Safety Related Parts
  115
Chapter 5 Operation

121
- General Overview of Machine
  121
- Machine Overview
  121
- Basic Functional Description
  121
- Environmental Machine Limits
  122
- Machine Start-Up and Operating Hours
  123
- Platform Control Box
  124
- Control Panel
  124
- Indicator Lights Panel
  129
- Control Joystick
  131
- Control Cabinet
  132
- Compartment Electrical Devices
  139
- Warning Light
  139
- Electrical Components
  139
- Sensor Device
  140
- Operation
  140
- Machine Startup and Shutdown
  141
- Starting the Engine
  141
- Engine Jump Starting
  146
- Driving the Machine
  149
- Platform Rotation
  151
- Braking and Stopping the Machine
  152
- Operation of Battery Pump
  153
- Work Functions
  154
- Oil Filling
  154
Chapter 6 Maintenance

157
- General Hints and Overall Safety
  157
- Welding Operation
  165
- Checking the Machine
  165
- Lubrication of Machine
  168
- General Precautions
  168
- New Machine
  171
- Recommended Oils
  172
- Grease Qualities
  173
- Critical Lubrication Points
  173
- Periodic Maintenance
  174
- Maintenance Schedules
  178
- Lubrication Schedule and Lubrication Progress Label
  178
- Operator Maintenance Checklist
  179
- Specific Maintenance Instructions
  180
- Hydraulic System
  180
- Checking Hydraulic Oil Level and Temperature in Tank
  180
- Hydraulic Oil Filling Requirement
  180
- Refilling the Hydraulic Oil Tank
  184
- Hydraulic Oil Replacement
  185
- Hydraulic Hoses
  186
- Replacing the Hydraulic Oil Filter
  188
- Wire Rope Inspection
  189
- Adjustment of Wire Rope
  190
- Work Platform
  192
- Slewing Mechanism
  193
- Running System
  198
- Checking the Electric System and Controls Functions
  203
- Diesel Engine Maintenance
  204
- Bolt Tightening Torques
  224
Chapter 7 Faults and Troubleshooting

229
- Engine
  229
- Electrical System
  232
- Troubleshoot
  233
- Hydraulic System
  234
- Parts that Need Periodic Replacement
  236
Chapter 8 Transport Storage and Protection

237
- Transport Safety Requirements
  237
- General Requirements
  237
- Loading & Unloading Instructions
  238
- Hoisting the Machine
  241
- Towing the Machine
  242
- Parking, Storage and Protection
  244
Chapter 9 Cleaning

247
- Cleaning Exterior of the Machine
  247
Chapter 10 Technical Specifications/Performance Data

253
- Operating Limits
  253
- Overall Dimensions
  254
- Main Technical Data
  254
- Emissions
  255
- Noise Emissions
  255
- Engine's Nameplate
  256
- Vibration
  256
- Hydraulic Schematics
  257
- Electric Schematics
  258
Chapter 11 Decommissioning and Disposal

271
Chapter 12 Warranty

273
- Copyright
  283

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