XCMG XGS58E Instruction Manual

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XGS58E Instruction Manual

XCMG Fire-Fighting Safety Equipment Co., Ltd.

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Page 1 XGS58E Instruction Manual XCMG Fire-Fighting Safety Equipment Co., Ltd. Original instruction...
Page 3: Foreword
This Instruction Manual is not suitable reference for extensive maintenance and repair work. Such work shall be performed by XCMG’ service personnel or authorized specialists. The Operator’s safety is XCMG’s most important point of interest during XCMG’s efforts in designing, producing and maintaining their products.
Page 4 Reviewed by Data contained in this Instruction Manual meets the current state-of- the-art XCMG reserves the right to improve or modify the content, information, diagrams and specifications in this Instruction Manual at any time and without any notice. Foreword...
Page 5: Table Of Contents
XGS58E Instruction Manual Table of contents Foreword ........................III 1 About this document ....................1-1 1.1 Main purpose ...................... 1-1 1.2 Product information .................... 1-2 1.3 Target group(s)....................1-3 1.4 Layout of user’s instructions ................1-3 1.4.1 Safety notes....................1-3 1.4.1.1 Layout of warning notice..............1-3 1.4.1.2 Graduation of the warning notices............
Page 6 XGS58E Instruction Manual 2.5.3 Risks of damaging the machine and property: .......... 2-14 2.5.4 Environmental risk ..................2-14 2.5.5 Performance and service life reduction due to: ......... 2-14 3 General safety information and instructions............3-1 3.1 Introduction ......................3-1 3.2 Responsible parties ..................... 3-1 3.3 Detailed tasks and responsibilities..............
Page 7 XGS58E Instruction Manual 3.3.7.3 Lessee as user ..................3-23 3.3.7.4 Lessee as owner .................. 3-23 3.3.7.5 Lessee as operator................3-23 3.3.8 Agent responsibilities ................3-23 3.3.8.1 Sales responsibilities................3-23 3.3.8.2 Re-rent, lease or other forms for profit..........3-24 3.3.9 The maintenance personnel (technician/engineer): ........3-24 3.3.10 General requirements for all responsible parties ........
Page 8 XGS58E Instruction Manual 4.7 Operator’s safety ....................4-7 4.8 Pre-inspections before machine operation............4-8 4.8.1 Pre-operation safety rules ................4-8 4.8.2 Location of safety signs on the machine............ 4-10 4.8.3 Daily inspection and visual checks before operation ........ 4-20 4.8.4 Inspection before engine starting............... 4-22 4.8.5 Engine start check-list ................
Page 9 XGS58E Instruction Manual 5.7 Braking and stopping the machine ..............5-32 5.8 Operation of battery pump................5-33 5.9 Work functions....................5-34 5.9.1 Oil filling ....................5-34 6 Maintenance....................... 6-1 6.1 General hints and overall safety ................. 6-1 6.2 Lubrication of machine..................6-12 6.2.1 General precautions ...................
Page 10 XGS58E Instruction Manual 7.3 Hydraulic system ....................7-6 7.4 Parts that need periodic replacement ..............7-8 8 Transport storage and protection ................8-1 8.1 Transport safety requirements ................8-1 8.1.1 Transport on public roads ................8-1 8.1.1.1 General requirements................8-1 8.1.1.2 Loading &...
Page 11: Chapter 1 About This Document
• For repair and maintenance supplementary documents may apply (i.e. for the engine), please contact your XCMG representative for further information. Figure 1-1 Designated storage location of this Instruction Manual on the machine is the box beneath work platform control box.
Page 12: Product Information
Use only genuine XCMG spare and wear parts. Within period, XCMG’s specialists as well as our representatives will help you in repairing or even maintaining your machine. Please refer to your warranty conditions attached to your purchase contract.
Page 13: Target Group(S)
XGS58E Instruction Manual • In case of use of non-genuine XCMG parts • In case of not XCMG approved modifications of the machine • Resulting damage/defects due to delayed warranty/repair request • Follow-up damage is unexceptionally excluded from warranty. 1.3 Target group(s) This is intended for use by: 1.
Page 14: Text Structure And Symbols Of The Manual
XGS58E Instruction Manual ——"Danger", a signal word used to indicate imminently hazardous situation. If not avoided, will result in death or serious injuries. Signal word used to indicate a hazardous situation which, could result in death or irreversible serious injury.
Page 15: Additional Information
XGS58E Instruction Manual Not-numbered Lists are structured as follows: 1. List-Level 1 2. List-Level 1 2.1 List-Level 2 2.1.1 List-Level 3 2.1.1.1 List-Level 4 2.2 … 3. etc. 1.4.4 Additional information 1.4.4.1 Figures 1. Figures and associated position numbers are given in bold in the text.
Page 16 XGS58E Instruction Manual About this document...
Page 17: Chapter 2 Product Description
Chapter 2 Product description 2.1 General description The straight-arm mobile elevating work platform at the elevation of 56.6 meters developed by XCMG is self-equipped with a small-sized jib boom, thus having a certain capacity in obstacle crossing, and being stretchable to any inaccessible position; the double-load control system may automatically adjust the oper- ating radius as the loads may be, which will satisfy the different demands of the users on different loads.
Page 18 XGS58E Instruction Manual Figure 2-1 Machine overview Product description...
Page 19 XGS58E Instruction Manual Main Sections – see Table 2-1 Table 2-1 Main components of machine: S/N. Name S/N. Name S/N. Name Work platform Elevating boom assembly Turntable assy Slewing bearing Slewing mechanism Electrical Hydraulic system Hydraulic system system schematic piping...
Page 20: Intended Use Of The Machine
Section is a basic requirement for any safe operation! Your XCMG machine is designed by following recognized standard (BS EN 280-2013 +A1-2015) and manufactured according the state of art methods and technologies at the time of placing to the market.
Page 21 XGS58E Instruction Manual • Utilization is limited only to the work areas and conditions of use listed and described in this Instruction Manual. • Move the machine with care. Use and park the machine only over surfaces capable of supporting it.
Page 22: Not Intended Use Of The Machine
XGS58E Instruction Manual • Apply all valid local, national and international safety regulations • Use only the operating materials as listed in this Instruction Manual • All persons involved with the machine’s operation must follow the safety instructions according to this Instruction Manual.
Page 23: Limits Of Application
XGS58E Instruction Manual • Operating the machine ignoring safety requirement applicable at your site. • Expose the machine to physical quantities that exceed the limits prescribed by the manufacturer. (e.g. ambient temperature, ASL-altitude, carried load, operating restrictions for soil with slope inclination etc.)
Page 24: Space Boundaries
XGS58E Instruction Manual In accordance to the operator’s experience with and knowledge of the machine (industry, commerce, private, public sector) • Intended use ( see Section 2.2) (refer to specifications in the Instruction Manual) • Foreseeable misuse ( see Section 2.3) •...
Page 25: Permitted Environmental Conditions
XGS58E Instruction Manual – Types of energy – Interfaces supply/discharge – Material limits – Starting materials/auxiliary operating materials, waste products 2.4.5 Permitted environmental conditions Considerations on environmental conditions shall be taken in order to ensure machine’s safe operation, to improve machine’s reliability and to prologue machine’s service life.
Page 26 XGS58E Instruction Manual Table 2-3 Ground bearing capacity(continued) S/N. Soil type Ground loading ca- pacity kg/cm d. Mixed granule ground (mixture of clay, sand, gravel, and rock) Hard Half-solid Solid Uniform solid rock: a. easily broken or decomposed b. Non-fragile Artificially compacted road: a.
Page 27: Environmental Protection Limitations
2.5 Residual risks 2.5.1 Overview XCMG evaluated and designed the machine having safety as main task. Although it is not possible to fore- see all events that may occur, existing residual risks are mentioned in this manual as possible at the time this manual has been edited.
Page 28 XGS58E Instruction Manual – Set-up work may require a disassembly of the protective equipment by the customer, resulting in mis- cellaneous residual risks and potential hazards every operators has to be aware of. Dangerous injuries during operation of the machine •...
Page 29: Risks Of Injury Up To Death By
XGS58E Instruction Manual Danger of slipping skidding and falling Danger of burns • Weather influences, such as wetness, snow, ice, frost and dirt, change the grip of the treads, walkways and handrails. • Persons may seriously be injured or even killed! •...
Page 30: Risks Of Damaging The Machine And Property
XGS58E Instruction Manual • unclean machine, slippery access systems (steps, handles, etc.), unreadable or damaged safety decals and operation elements. • insufficient secured machine when parked, maintained, serviced or repaired. • insufficient safety precautions at your site. • insufficient use of personal protective equipment.
Page 31 XGS58E Instruction Manual Figure 2-4 Get familiar with your local Occupational Health and Safety regulations and rules. Figure 2-5 Become familiar with safety precautions and devices installed at your site. Figure 2-6 Use personal protective equipment according local Occupational Health and Safety regulations.
Page 32 XGS58E Instruction Manual 2-16 Product description...
Page 33: Chapter 3 General Safety Information And Instructions
Read and respect all . 3.2 Responsible parties For the purpose of communication, this Instruction Manual defines the following participant’s groups: 1. –as producer of the unit/machine (XCMG) 5. s Owner as any natural or juristic person/entity who owns permanent or temporary a (set) machine(s), with legal rights duties and responsibilities, and: •...
Page 34: Dealer
XGS58E Instruction Manual • use and apply the for operation of machine. • notify involved parties of any safety related defects observed on a machine. • check the machine for damage every day before using it, do not operate in case of safety related defects.
Page 35 XGS58E Instruction Manual • The s shall perform routine and annual inspections according to the manual and instruction supplied by the manufacturer. • The repair process to eliminate faults and problems shall be in accordance with the manual and instruc- tion supplied by the .
Page 36 XGS58E Instruction Manual 3) Complete records of routine inspection and annual inspection for MEWP 4) Repair record for conducting troubleshooting and troubleshooting 5) Names of trainee 6) Names of trainer 7) Training date 8) The name of the person receiving the high altitude platform specifications for each delivery, unless the individual has specifications on the same model or the product has characteristics consistent with the product delivered within 3 months.
Page 37: User Responsibilities
XGS58E Instruction Manual 3.3.3 User responsibilities 3.3.3.1 Basic principle The information in this standard must be supplemented by good job management, safety control, and the application of sound principles of safety, training, inspection, maintenance, application and operation, con- sistent with all data available regarding the parameters of intended use and expected environment. Since...
Page 38: Replacement Of Components Or Parts
XGS58E Instruction Manual 7) Notices, warnings, control signs and operation manual 8) Outriggers, stabilizers, stretchable shafts and other structures 9) Guardrail device 10)Other items specified by the 4. Maintenance safety precautions Before performing adjustment and repair of , the following precautions should be taken: 1) Power plants stopped and start switches do not work 2) All control mechanisms are in "off"...
Page 39: Notice Before Use
XGS58E Instruction Manual 3.3.3.7 Notice before use User shall only permit personnel who have completed the training to operate the .The shall ensure that the operator is familiar with the model of the MEWP to be operated prior to use, especially: 1.
Page 40 XGS58E Instruction Manual The shall not be operated in any manner on slopes, side slopes or ramps exceeding rated slope grade specified by the . 2. Deployment of stability improvement device Outriggers, stabilizers, stretchable shafts, swing axles or other stability enhancement devices shall be deployed and locked in place as required by the .
Page 41 XGS58E Instruction Manual 14.Load limitation When the load is applied to a platform at any height, it shall not exceed the rated load and the rated capacity. 15.Working area The shall instruct the operator to ensure that there are no personnel or equipment around the MEWP be- fore lowering platform.
Page 42: User As Operator
XGS58E Instruction Manual If the platform or elevation assembly is stuck, obstructed or otherwise prevented from performing its normal operation by an adjacent building or other obstacles. Withdrawing control can not free the plat- form. Before attempting to use the chassis control to free the platform, all personnel on the platform should be removed.
Page 43: Record Preservation And Distribution
XGS58E Instruction Manual 3.3.3.13 Record preservation and distribution 1. Record preservation The dealer shall preserve the following records at least 4 years: 1) Name of operator received training and retraining. 2) Name of the operator received the familiarization. 3) The owner (or an individual designated by the owner) is responsible for ensuring that routine and an- nual inspections are carried out and the written records are maintained.
Page 44: Owner
• Use or add configurations according to the original XCMG configuration table. 3.3.4.1 Basic principle Given that the reasonable principles of personnel, safety, training, inspection, maintenance, application...
Page 45 XGS58E Instruction Manual The owner of the MEWP shall ensure that the maintenance detailed in this standard is implemented on the principle of timeliness. The owner shall establish a preventive maintenance program in accordance with the manufacturer’s recommendations and the operation environment and intensity of the MEWP.
Page 46 XGS58E Instruction Manual 3.3.4.8 Maintenance safety precautions Before performing adjustment and repair of MEWP, the following precautions should be taken: 1. Power plants stopped and start switches do not work. 2. All control mechanisms are in "off" gears to protect all control systems from unintentional action caused by braking, obstruction, or other means.
Page 47 XGS58E Instruction Manual 3.3.4.14 Assisting user and operator If the owner is unable to answer the user or operator’s questions regarding the rated capacity, intended use, maintenance, repair, inspection or operation of the MEWP, the owner shall ask correct information from the manufacturer or a qualified person (if the manufacturer is no longer in business) and provide it to the user or operator.
Page 48: Operators
• immediately take the machine out of operation in case of safety-impairing defects • perform on-time maintenance and inspections on the machine according to XCMG’s Instruction Manual • report every accident involving the machine, especially: –...
Page 49 XGS58E Instruction Manual directly, it is the operator’s responsibility to follow good safety regulations in the area. Operators shall make decisions about the use and operation of the MEWP with considering their own safety and the safety of others. 3.3.5.2 Instruction manual The operator shall ensure that operation and maintenance manuals are kept in the weatherproof storage box of MEWP.
Page 50 XGS58E Instruction Manual 7. Operating environment checking 8. Safety regulation 9. Operating license 10.Operator warnings and instructions 11.Actual operation of MEWP 12.The trainee shall, under the guidance of qualified personnel, operate the MEWP for a sufficient period of time to achieve proficiency in practical operation.
Page 51 XGS58E Instruction Manual 1. Outriggers, stabilizers, stretchable shafts or other equipment to improve stability should be operated ac- cording to manufacturer’s requirements 2. The guardrail shall be installed and the hatch closed according to the manufacturer's instructions. 3. The load and its distribution on platform and extension structure is accord with the rated capacity for that specific configuration.
Page 52 XGS58E Instruction Manual The operator shall ensure that all personnel on the platform wear personal protective equipment as required. 9. Foothold of worker The worker shall ensure a secure foothold when working on the platform. It is forbidden to climb the top rail and mid-rail of MEWPs.
Page 53 XGS58E Instruction Manual The user shall instruct the operator to limit the travel speed according to the environment, including support surface condition, congestion, visibility, inclination, personnel position, and other risk factors that may cause collisions and result in injuries. 24.Travel requirement When platform is elevated, the user shall instruct the operator to: 1) Maintain a clear view of the supporting surfaces and driving routes.
Page 54: Responsibilities Of Lessor
XGS58E Instruction Manual The users shall ensure that they carry only safe and reliable tools and materials that are evenly distrib- uted and can be used safely by platform personnel. 34.Rated horizontal force The user shall supervise the operator not to exceed the rated horizontal force specified by the manufacturer.
Page 55: Lessor As Owner
XGS58E Instruction Manual 3.3.6.4 Lessor as owner When a lessor uses the MEWP as an owner, the lessor shall assume the owner’s responsibilities specified in section 3.3.4. 3.3.6.5 Lessor as operator When a lessor uses the MEWP as an operator, the lessor shall assume the operator’s responsibilities specified in section 3.3.5.
Page 56: Re-Rent, Lease Or Other Forms For Profit
XGS58E Instruction Manual 1. Ensure operation and maintenance manuals are provided to new users on delivery 2. Preserve the sales record for at least 10 years 3.3.8.2 Re-rent, lease or other forms for profit When compensation is received as a result of a re-rent, lease or any form of beneficial use of a MEWP, the agent shall: 1.
Page 57: Personal Protection Equipment
XGS58E Instruction Manual • Persons with the following physical limitations are not, or only partially qualified to operate a machine if they follow a required special medical treatment: – epilepsy – fainting spells – heart attack risk – Electrical/electromagnetic implants (e.g. pacemakers) –...
Page 58: Hazards And Risks Of Injury
XGS58E Instruction Manual 3.5 Hazards and risks of injury 3.5.1 General precautions • Before putting the machine into operation, check the following: – Machine indications and safety are not reporting any fault or warning – Machine work correctly – When driving the machine, make sure that nobody is on the working track.
Page 59 XGS58E Instruction Manual • Dusty environment and improper handling of the machine in dusty environments (e.g. surface dust formation) follows in: • Increased risk of fire. • Increased risk of dust-explosion • Make sure that the operator prevents dust formation through technical or organiza- tional measures.
Page 60: Lighting Strike
Move the slewing device slowly to watch any abnormal noise or action. • Move the boom to watch any abnormal noise or action. Check boom and belt buckle for damage. Contact XCMG for after-sales service. 3-28 General safety information and instructions...
Page 61 • Never attempt to locate the leakage point with your hand or other parts of the body • Damaged hydraulic components must be replaced immediately with original XCMG spares • Check all hydraulic lines regularly (at least once a year) for damage and leaks.
Page 62 XGS58E Instruction Manual Warning! Risk of physical burns Contact with hot surfaces and consumables! High surface and equipment temperatures can lead to burns or scalding. Observe handling-specific and situation-specific safety notes. Observe the following safety notes: • Always wear suitable protective gloves when working on hot components.
Page 63 XGS58E Instruction Manual Warning! Asbestos dust Contact with the asbestos dust! If too much asbestos dust in the air is breathed, it is possible to suffer a lung cancer. Observe handling-specific and situation-specific safety notes. Observe the following safety notes: •...
Page 64: Safety Distance
XGS58E Instruction Manual Observe the following safety notes: • In the event of leakage of fuel or operating consumables, rectify the causes immediately. • Eliminate leaking fuels or operating materials immediately with binders. • Dispose of used binder safely and in an environmentally friendly manner.
Page 65: How To Act In Dangerous Situations
XGS58E Instruction Manual 3.7 How to act in dangerous situations 3.7.1 If the machine contacts with a power supply line First response Remain calm. Alert the relevant power supply company. • If the control machine is still functioning: • Move the machine out of the danger area.
Page 66 XGS58E Instruction Manual First response • Incorrect behavior in case of fire • Danger of backlash! • Even if the fire appears to be extinguished, leaking fuel or oil coming in contact with hot components may reignite • Shut off the engine.
Page 67: Safety Signs And Labels
• Do not hesitate to contact an XCMG agent for any other ambiguity or issue as well 3.8.2 Mandatory signs A “mandatory sign” is a safety sign enforcing behavior preventing or reducing a risk to health or safety.
Page 68: Prohibition Signs
XGS58E Instruction Manual Meanings Mandatory signs: Meanings Wear head protection Wear a face shield Wear a safety harness Wear safety belts Read operating Refer to Instruction Instruction Manual Manual 3.8.3 Prohibition signs A “prohibition sign” is a safety sign prohibiting behavior likely to cause a risk to health or safety.
Page 69: Warning Signs
XGS58E Instruction Manual No climbing for unauthorized personnel Do not lift load High-pressure cleaning prohibited 3.8.4 Warning signs Warning signs indicate potential risks or hazards. (ISO 7010) Common warning signs: Meanings Warning signs Meanings Warning of non- Warning of obstacles...
Page 70: Rescue Signs
XGS58E Instruction Manual Meanings Warning signs Meanings Warning of crushing Warning of dangers hazard from above through hydraulic oil Warning of getting Refer to Instruction rolled over Manual 3.8.5 Rescue signs Rescue signs mark the locations of first aid equipment and emergency exits.
Page 71: Machine-Specific Signs And Labels
Ensure that the safety signs and symbols remain legible. If one is missing, damaged or unrecognizable, have it replaced immediately. • If you have any questions, contact an XCMG representative or XCMG Fire-fighting Safety Equipment Co. Ltd. 3.9.2 Machine-specific warning signs...
Page 72 XGS58E Instruction Manual Meaning and description Labels Warning! Non-professional is not allowed to changer internal elements! Warning! Electrical devices are inside and do not directly spray pressurized water for washing! Warning! Tip-over Hazard! • Max manual force: 400 N. •...
Page 73 XGS58E Instruction Manual Meaning and description Labels Warning! Risk of severe crushing or cutting injuries! • Fingers or hands can be crushed or severed by the motor fan. • Do not start any maintenance/repair work before the fan has come to a complete stop.
Page 74 XGS58E Instruction Manual Meaning and description Labels Warning! Do not use the vehicle as a ground for welding. 1. Minors under age of 18 are prohibited from entering the platform. 2. Do not operate the machine at a tilt angle that exceeds the allowable angle specified by the manufacturer.
Page 75: Information Signs-Machine-Specific Functions
XGS58E Instruction Manual 3.9.3 Information signs-machine-specific functions defines which function is triggered by moving the respective operating lever in the corresponding direction. Machine’s moving direction display Indicates the machine current movement direction. Position of the machine’s center of gravity indicates the usual/actual position of the machine’s center of gravity.
Page 76 XGS58E Instruction Manual Hydraulic oil tank symbol It indicates hydraulic oil inlet/outlet/tank position. Diesel tank symbol Indicates a diesel inlet/outlet or the location of the oil tank. Electric equipment sign Volt: 100-240 V AC Current: 16 A 3-44 General safety information and instructions...
Page 77: Chapter 4 Safety Guidelines
XGS58E Instruction Manual Chapter 4 Safety guidelines 4.1 Safety regulations • Become familiar with the machine’s . • Become familiar with: • Safety instructions, rules and regulations applicable at your area/site. • Safety devices installed and available at your site.
Page 78: The Platform Provided With Entrances
Be familiar with safety precautions at you site (i.e. emergency phones, fire extinguishers, first aid kits, defibrillators, etc.) • Bolts and nuts shall be screwed tightly. In case of damage, contact immediately your XCMG service partner. • Seatbelt and seatbelt lock shall be undamaged and functional.
Page 79: Installation And Assembly
4.3.1 Requirements for the installation and assembly personnel • Only trained personnel of XCMG or its local representative may be involved in tasks of the machine. • Wear always basic personal protective equipment for your own protection and protection of co-workers 4.3.2 Requirements for the installation site...
Page 80: Commissioning
4.4 Commissioning 4.4.1 Requirements for commissioning personnel • The will be carried out only by trained personnel of XCMG or his local representative • The will be carried out according to the commissioning check-list and when completed–will be coun- tersigned from the customer or his representative. For further details read, understand and follow the recommendations of Sections 4.6, 4.7.1 and 4.8.
Page 81: Construction Sites Safety
XGS58E Instruction Manual • Before start installation – assembly – commissioning and operation of the machine - note down all important local emergency phone numbers – doctors, – ambulances, – hospitals and – fire departments • Before doing anything not related to specific machine operation : –...
Page 82: Safety For Children
XGS58E Instruction Manual Be aware of soil and surface stability! A significant machine damage may result. • safety shall be guaranteed; • Limit access of unauthorized persons entering your construction site according your local regulations and best practices, i.e. as per: •...
Page 83: Operator's Safety
XGS58E Instruction Manual 4.7 Operator’s safety Fasten your seat-belt always before start to operate the machine. • Be careful! Not respecting the basic rules presented hereafter – serious injuries or deaths and/ or significant property damage may result! • Wear your PPE (see Section 3.4.) Safe boarding the machine •...
Page 84: Pre-Inspections Before Machine Operation
XGS58E Instruction Manual Signals and gestures of the signalman • If there is poor sight, ask for a co-worker to act as a signalman. • The operator shall pay close attention to the signs and follow the signalman’s commands diligently.
Page 85 XGS58E Instruction Manual Figure 4-6 Become familiar with this instruction manual and other safety instructions applying at your site • Comply with additional regulations, standards and laws that may apply in your area or at your work site. • If required wear , such as reflective vest, gloves, safety glasses, safety shoes, etc. In dusty environ- ments, dust masks may be required.
Page 86: Location Of Safety Signs On The Machine
Be familiar with safety precautions at you site (i.e. emergency phones, fire extinguishers, first aid kits, defibrillators, etc.) • Bolts and nuts shall be screwed tightly. In case of damage, contact immediately your XCMG service partner. • Seatbelt and seatbelt lock shall be undamaged and functional.
Page 87 XGS58E Instruction Manual Figure 4-11 Location of safety signs and labels Safety guidelines 4-11...
Page 88 XGS58E Instruction Manual Limit hydraulic indication Lashing position indication sign Hydraulic tank indication sign Anti-falling warning sign Diesel tank indication sign Lifting sign Lifting indication sign Transporting notice sign Cover warning sign Anti-collision warning sign (counterweight) Washing warning sign Tip-over warning sign...
Page 89 XGS58E Instruction Manual Table 4-1 Signs description(continued) Item Labels Description Diesel tank indication sign T1190406 It indicates diesel inlet/outlet/tank position. Lifting indication sign T1190080 Indicate it is the lifting position. Cover warning sign T1120513 Non-professional is not allowed to changer internal...
Page 90 XGS58E Instruction Manual Table 4-1 Signs description(continued) Item Labels Description Fuel tank indication sign T1190088 Comprehensive warning plate (straight-boom series) T1120521 Anti-collision warning sign (boom) T1120441 Warning! Crush Hazard! Stay away from the moving zone of movable parts. Optional components weight sign (EN)
Page 91 XGS58E Instruction Manual Table 4-1 Signs description(continued) Item Labels Description Tyre load sign XGS58E.97-3 The max. carrying capacity is 17500 kg. Warning sign for reading instruction manual T1120511 Read files Before using or maintaining, please read and understand operation and maintenance manual, as well as all safety signs.
Page 92 XGS58E Instruction Manual Table 4-1 Signs description(continued) Item Labels Description Engine nameplate (Diesel, English, CE) T1180684 Towing instruction label T1120527 Release the brake prior to towing operation. Do not tow when traveling downhill. Immediately release the towing state and resume brake after towing operation.
Page 93 XGS58E Instruction Manual Table 4-1 Signs description(continued) Item Labels Description Transportation instruction label T1120523 Do inert slewing lock pin during machine transportation! Anti-collision warning sign (counterweight) T1120525 Warning! Crush hazard! Stay away from the moving zone of movable parts. Tip-over warning sign...
Page 94 XGS58E Instruction Manual Table 4-1 Signs description(continued) Item Labels Description Tip-over hazard warning sign T1120514 Tipping hazard! The maximum manual force: 400 N. The maximum working wind speed is 12.5 m/s. Safety belt attachment warning sign T1120515 Occupants accessing to the platform must wear a safety belt.
Page 95 XGS58E Instruction Manual Table 4-1 Signs description(continued) Item Labels Description Welding instruction label T1120517 Do not use the machine as a round for welding. Tip-over warning sign (straight-boom series) T1120526 Platform uphill: 1. Lower the boom. 2. Retract the boom.
Page 96: Daily Inspection And Visual Checks Before Operation
XGS58E Instruction Manual Table 4-1 Signs description(continued) Item Labels Description Warning sign for driving on slope XGS58E.97-9 Travelling operation instruction label T1120519 Pay attention to the road conditions when perform driving operation. If the machine body tilts more than 3%%d, the alarm sounds;...
Page 97 XGS58E Instruction Manual 2. In all cases not included into the above point, operator who intends to operate the machine shall provide extended detailed inspection of the machine condition, safety devices and functions prior ma- chine start and operation. 3. In case the machine has just been under maintenance or repair operator need inform himself on the status of maintenance/repair progress and result.
Page 98: Inspection Before Engine Starting
XGS58E Instruction Manual • Inform site manager or service to enable service department to schedule workflow and more impor- tantly, order parts required. • Ensure that no person or animal can be endangered before operating 4.8.4 Inspection before engine starting •...
Page 99: Start The Engine
XGS58E Instruction Manual – ambient temperature is very low 4.8.6 Start the engine Check all safety guards prior engine start • Approve prior to engine starting! CAUTION! • Any not approved start may lead to injuries and/or additional property damage! Do not start ever the engine or touch any part of the machine •...
Page 100: Inspection After Starting The Engine
XGS58E Instruction Manual Hazards on frozen and slippery ground, Move machine slowly and extra carefully! • The iced ground surface becomes soft when the temperature rises up, and the machine will tip over. • If the machine enters into deep snow areas, it may tilt or become buried in the snow.
Page 101: Inspection Before Starting To Operate Machine
XGS58E Instruction Manual 4.8.8 Inspection before starting to operate machine Ensure that no person or animal can be endangered before operating • Before moving, check always that there is no person or obstacle in the action radius. • Sound the horn to alert other people working in the nearby area.
Page 102: General Risks In Operation
XGS58E Instruction Manual • Use the machine according to their only (see also Section 2.2)! • Always read–understand–and apply the recommendations as described in this Instruction manual. • In case of recent faults, make sure maintenance and repairs on the machine was done thoroughly.
Page 103 XGS58E Instruction Manual • The swing of a long and heavy equipment will increase danger of slippage of the equipment additionally. • Be careful! Not respecting the basic rules presented hereafter – serious injuries or deaths and/or signif- icant property damage may result! •...
Page 104 XGS58E Instruction Manual • Only enter and exit through the door. Pay extreme attention when entering or leaving the platform. En- sure that the work platform assembly is fully lowered. Face the machine when entering or leaving the platform. Ensure to maintain "three-point contact" with the machine, using two hands and one foot or two feet and one hand at all times during entry and exit.
Page 105 XGS58E Instruction Manual • Maintain safety distance from electrical power lines, apparatus, or any electrified (exposed or insulated electrical) parts according to the Minimum Approach Distance (MAD) as shown in Table 4-2. • The factors of machine movement and electrical line swaying shall be taken into consideration.
Page 106 • Do not exceed the maximum working load as specified on the platform. Keep all loads within the load- ing capacity of the platform unless authorized by XCMG. • Before operating the equipment, ensure that the chassis of the machine is at least 0.6 m (2 ft) away from holes, bumps, depressions, obstructions, debris, hidden holes and other potentially hazardous objects on the floor/road.
Page 107 XGS58E Instruction Manual • If the boom assembly or platform is in a position so that one or more wheels are suspended off the ground, remove personnel before attempting to release the machine. Use cranes, forklift or other appro- priate equipment to stabilize the machine.
Page 108: Safety Rules For Towing
XGS58E Instruction Manual • Pay extreme attention at all times to prevent obstacles from striking or interfering with operating con- trols and personnel in the platform. • Ensure that the s from the equipment overhead or on floors are aware of the 's presence. Disconnect the power to overhead cranes.
Page 109: Risk In Special Working Conditions
XGS58E Instruction Manual 4.9.4 Risk in special working conditions • Be aware of special working conditions! • Special working conditions may have impact to the lifetime of machine, machine functions and fi- nally safety of machine operation! • Not respecting the safety steps and notices presented hereafter – can reduce the machine lifetime, may lead to machine damage and loss of the product warranty 4.9.41 Operating in harsh environmental conditions...
Page 110 XGS58E Instruction Manual • If assisted start becomes compulsory refer to the “start in cold days” - section located in the chapter “Engine Start” in this . • Clean up all dirt, snow and water on the machine’s surface to prevent ice coating. If possible, cover the machine with canvas and prevent its edges from getting frozen on the ground.
Page 111: Optional Components/Equipment
Apply lubricant where paint starts to crack as soon as possible to prevent corrosion. 4.9.5 Optional components/equipment The standard package include/Not include optional equipment • Contact an authorized special parts or XCMG. • Listen carefully to the installation instructions to manage the task by yourself in the future •...
Page 112: Hazards Related To The Battery
XGS58E Instruction Manual • Installation of optional equipment may be hazardous for life and property! • Installation of the optional equipment may bring possible hazards and risks for the service stuff and environment. • Be careful! Not respecting the basic rules presented hereafter–serious injuries or deaths and/or significant property damage may result! •...
Page 113 XGS58E Instruction Manual • Never smoke or use open fire at any time when close to the battery • Wash out clothes or skin thoroughly with water if sulfuric acid splashes on any. • In case sulfuric acid has entered your eyes, wash them out abundantly with water and contact the closest hospital for immediate treatment.
Page 114 XGS58E Instruction Manual Switch the battery OFF when: • Not operating the machine for more than one month. • Maintaining the electrical system. • Disposing of the battery. • Replacing the fuse and/or fuse link. • Connecting the auxiliary cables.
Page 115: Safety Related Parts
XGS58E Instruction Manual Observe the following instructions: • Starting the engine using auxiliary start-cables requires 2 people: • When using another machine’s battery to start your own, do not connect the two machines together. • Turn all engines off before connecting the cables to prevent un- expected movements when supplying power.
Page 116 XGS58E Instruction Manual Table 4-3 Safety related parts(continued) 804404689 F431CACA080804-1750-PG(J) 803450899 F431CACA080804-1950-PG(J) 803429782 F431CACA060804-1800(J) 803429779 F431CACA060804-1400(J) 803401840 F481CACF121206-2400(J) 804404692 F481CACA081204-1700-PG(J) 803386811 F431CACA101005-2600(J) 803378797 F431CACA121206-1150(J) 803378794 F431CACA101005-2300(J) 803386814 F431CACF101005-2400(J) 803429740 F431CACF101005-1500(J) 803429700 F431CACF101005-3900(J) 803429715 F431CACA101005-2500(J) 803429699 F431CACF101005-2700(J) 803429700 F431CACF101005-3900(J) 803429714 F431CACF151206-1100(J)
Page 117 XGS58E Instruction Manual Table 4-3 Safety related parts(continued) 803429690 F481CACF080804-3300(J) 803429689 F481CACF080804-3400(J) 803433989 F481CACE424224-1750(J) 803414847 F481CACA181810-3000(J) 803429693 F481CACE282816-1800(J) 804404688 F372CAC9182010-2760(J) 803498257 F372CAC9182010-2650(J) 804404695 F372CAC9182010-2960(J) 803445833 F481CACA181810-3900(J) 804404690 F481CACF181810-3610(J) 803429711 F431CACF080804-2300(J) 803111807 F481CACA151508-800(J) 803429646 F481CACA151508-650(J) 803429622 F462CACA181810-800(J) 803429648 F431CACA121206-4150(J) 803401528 F381CACA151508-4000(J)
Page 118 XGS58E Instruction Manual Table 4-3 Safety related parts(continued) 803429772 F481CACA151508-14600(J) 803429769 F431CACE151508-19700(J) 803429775 F481CACE151508-19700(J) 803429768 F431CACA151508-20100(J) 803429773 F481CACA151508-20100(J) 803429765 F431CACA101005-8700(J) 803429771 F481CACA121206-8700(J) 803429763 F431CACA080804-8800(J) 803429757 F431CACA080804-1400(J) 803429758 F431CACA080804-1500(J) 803429762 F431CACA080804-800(J) 803429755 F431CACA080804-1000(J) 803693448 SZL-VL-S-I 803697632 0-1432791-1 803688243 ETA 1626-3 10A...
Page 119 XGS58E Instruction Manual Table 4-3 Safety related parts(continued) 803695557 NBB8-18GM50-E2-V1 803694064 FS-5G-20-C-HR 803592047 9960-060-CC-5D-DD150 803697601 ADS-200MKII-D-2.0-MC3-0-44-N-PC-B-NOT 803697602 TT_-01000-35-23-115-1-8G-8F-I-L04000-NOT 803593778 CET10000-2-6-1-IR Safety guidelines 4-43...
Page 120 XGS58E Instruction Manual 4-44 Safety guidelines...
Page 121: Chapter 5 Operation
Front drive/steer wheel 5.1.2 Basic functional description XGS58E straight-arm mobile elevating work platform, the maximum height of the whole machine is 58.6 m, the maximum load is 450 kg, and the maximum climbing rating is 45%; The vehicle is equipped...
Page 122: Environmental Machine Limits
XGS58E Instruction Manual working radius; The dual-load control system can automatically adjust the working radius according to the load to meet the different load requirements of users. Table 5-2 Functional overview of the machine Driving system The motor and speed reducer are integrated with the built-in , which is equipped with two speeds of fast and slow speed to meet the requirements of vehicles in different environments.
Page 123: Machine Start-Up And Operating Hours
XGS58E Instruction Manual 5.1.4 Machine start-up and operating hours • Regard a safe running-in period of the machine! • Avoid working at full load within the running-in period (first 50 h of service) • It will affect the lifetime and safe operation of the machine, eventually leading to accidents! •...
Page 124: Platform Control Box
XGS58E Instruction Manual 5.2 Platform control box 5.2.1 Control panel Figure 5-2 Control panel Most of the control functions need to be implemented on the control panel. See the following table for de- tails: Table 5-3 Table 5-3 Switches on control panel...
Page 125 XGS58E Instruction Manual Table 5-3 Switches on control panel(continued) Code Switch Symbol Function Function speed selection knob Rotate the knob to the leftmost "turtle" position, the engine will operates in the lowest set speed. Rotate the knob to the rightmost "rabbit" position, the engine will S225 operates in the highest set speed.
Page 126 XGS58E Instruction Manual Table 5-3 Switches on control panel(continued) Code Switch Symbol Function move driving/steering control joystick in 3 seconds to enable driving or steering function. Generator switch (optional): Pull this switch to either side, the hydraulic generator starts; Return the switch to...
Page 127 XGS58E Instruction Manual Table 5-3 Switches on control panel(continued) Code Switch Symbol Function Battery pump start switch; Push the switch to the right to start auxiliary battery pump and shut off the engine at the same time. Travel mode selector switch Turn to the left to choose ground high speed gear.
Page 128 XGS58E Instruction Manual Table 5-3 Switches on control panel(continued) Code Switch Symbol Function Boom movement joystick: Control boom luffing and slewing S204 Travel joystick: Control machine traveling and steering S213 Jib swing locking switch: When the jib slewing to the center position,...
Page 129: Indicator Lights Panel
XGS58E Instruction Manual 5.2.2 Indicator lights panel Figure 5-3 Platform display Table 5-4 Display function introduction Indicator light Content symbols Basic setting options: can realize basic setting, such as language selection, inch or metric, time, and brightness. Debug setting option: the platform displayer can not indicate relevant parameter setting.
Page 130 XGS58E Instruction Manual Table 5-4 Display function introduction (continued) Indicator light Content symbols Platform load display: it can show the current platform load, unit kg. CAN-bus status display Machine retraction status display Turntable slewing angle display: it display current turntable slewing angle and range to remind the operator of the position of boom and front/rear position of the machine.
Page 131: Control Joystick
XGS58E Instruction Manual 5.2.3 Control joystick Figure 5-4 Dual-axle proportional joystick-L The on the left side of control box adopts dual-axle proportional to control boom luffing and rotating. Operation of : pull upward to raise boom; pull down to lower boom. Pull rightward to rotate platform clockwise;...
Page 132: Control Cabinet
XGS58E Instruction Manual 5.3 Control cabinet Figure 5-6 Control Cabinet 5.3.1 Turntable display 5-12 Operation...
Page 133 XGS58E Instruction Manual Figure 5-7 Display interface Operation 5-13...
Page 134 XGS58E Instruction Manual Figure 5-8 Display interface Table 5-5 Display function introduction Icon Content Basic setting options: can realize basic setting, such as language selection, inch or metric, time, and brightness. Debug setting options: can perform sensor calibration, movement speed debug, function option configuration, controller parameter backup, etc.
Page 135 XGS58E Instruction Manual Table 5-5 Display function introduction(continued) Icon Content Machine status option: it can reflect boom movement, chassis movement and jib boom status in real time. Faults query: it can shows the real-time faults and query history faults. Machine body balance angle display: it can show the horizontal angle of axle.
Page 136 XGS58E Instruction Manual Table 5-5 Display function introduction(continued) Icon Content Jib angle display: indicate the current horizontal angle of the jib. Turntable slewing angle display: it display current turntable slewing angle. Figure 5-9 Display interface Table 5-6 Display function introduction Working time display: Display the current total working time of the machine, unit: hour.
Page 137 XGS58E Instruction Manual Table 5-6 Display function introduction(continued) Battery pressure display: Display current battery pressure, unit: V. Fault code: Display current fault code. 5.3.2 Key function description 1. Ground/platform selection key switch: When the key switch turns to OFF position, the machine will be shut down.
Page 138 XGS58E Instruction Manual Figure 5-10 Components in control cabinet Table 5-7 Functions of control components Component Function 1. Controller The controller is the core of the machine operation, which directs and coordinates the orderly work of various components of machine. It supplies logic operation and date storage for machine.
Page 139: Compartment Electrical Devices
XGS58E Instruction Manual 5.4 Compartment electrical devices 5.4.1 Warning light • The warning light is located above the right housing. • OFF: In this state, the warning light does not work. • ON: In this state, the warning light works.
Page 140: Sensor Device
XGS58E Instruction Manual Acoustic: − The battery pump is located on the right side of turntable, where the hydraulic tank locates. − The acoustic gives the alarm when the machine perform motions to remind the operator and surrounding personnel for safety of the machine and personnel.
Page 141: Machine Startup And Shutdown
XGS58E Instruction Manual Length and angle sensor: − The length and angle sensor can be used to detect extension length and raising angle of the boom; The sensor will give an alarm when the length or angle reaches the limit to ensure the safety of the machine operation.
Page 142 XGS58E Instruction Manual • Check the engine compartment! • may result in damage of the equipment or drive system components. • Always make checks/inspections if you come to the machine for the fist time. • Inform you always by the if the is allowed when performing maintenance/repair.
Page 143 XGS58E Instruction Manual Figure 5-12 Control box on platform • Ground/platform selector switch • Engine start/auxiliary power switch (turntable) • Engine speed selection/function enable switch (turntable) • Emergency stop button (turntable) • Engine start/auxiliary power switch (platform) • Emergency stop button (platform) •...
Page 144 XGS58E Instruction Manual 6) Ensure that all accesses and work platform are clean and oil-free. 7) Check the following parts or areas for presence of damage, improper installation, missing part, and unauthorized modification: ①Electrical components, wirings and cables; ②Hydraulic hoses, connectors, hydraulic cylinders, and manifolds;...
Page 145 XGS58E Instruction Manual 4) Hazardous locations; 5) Surface supports in the working area that cannot bear all the load applied by the MEWP; 6) Wind, rain, thunder, lightening and other weather conditions; 7) Presence of unauthorized personnel; 5.5.1.3 Starting procedure 1.
Page 146: Engine Jump Starting
XGS58E Instruction Manual Parking: 1. Drive the machine to a secured place. 2. Endure the boom is fully retracted and lowered over the (drive) rear axle; All maintenance panels and doors are closed and latched. 3. Remove all load and let the engine run at low speed for 3-5 minutes to further reduce the engine temperature.
Page 147 XGS58E Instruction Manual • Start on a dry and solid ground but avoid ungrounded metallic roads or surfaces. • When starting with other equipment connected, make sure that the fa- cilities do not contact. • When charging, connect the positive pole of the subsidiary battery to that of the feeding battery and the negative pole of the former to bracket of the latter.
Page 148 XGS58E Instruction Manual Take care of the cross-section of the cables • Connecting cables for provide jump start support to the machine should have a cross-section above 25 mm² (complying to DIN 72553 or ISO 6722). • Batteries may be already frozen if kept discharged at temperatures below freezing point (0°C / 32°F)..
Page 149: Driving The Machine
XGS58E Instruction Manual • If engine start was successful, keep the cables connected for another 3 minutes before disconnecting them. • In case the supply system is another vehicle, keep its engine running during the entire charging process. 5.5.2.3 Removing boosting battery Disconnecting the auxiliary battery 1.
Page 150 XGS58E Instruction Manual Please refer to the operation parameters table for the allowable range of forward and lateral slopes. All allowable ranges of forward and lateral slopes are based on the fact that the boom is in stowed position and completely lowered and retracted.
Page 151: Platform Rotation
XGS58E Instruction Manual 1. Match the blue and yellow directional arrows on the platform and chassis to determine the driving direc- tion of the device. 2. Press and release the drive direction unlock switch. Move the driving control handle slowly toward the arrow in the same direction as the device is intended to travel in 10 seconds.
Page 152: Braking And Stopping The Machine
XGS58E Instruction Manual When swinging the boom, make sure it is sufficiently far away from the surrounding walls, dividers, and equipment. Elevation of boom To raise or lower the boom, move the boom lift switch up or down until the desired height is reached.
Page 153: Operation Of Battery Pump
XGS58E Instruction Manual Rotate the E-stop switch again to reset the E-stop switch. After the reset of E-stop switch, the engine can be restarted. After the shutdown of engine, all operation of MEWP can be carried out. If you operate the joystick or switch after completing above reset, the machine may still not be able to move.
Page 154: Work Functions
XGS58E Instruction Manual 5.9 Work functions 5.9.1 Oil filling • Clean up any spilled fuel immediately • Let the engine cool down prior fueling. • Always use sulfur free fuel specified in the operation instructions. • Engine and EGR may suffer severe damage.
Page 155 XGS58E Instruction Manual Use winter fuel as soon temperatures may approach the freezing point (0°C/32°F). In case temperature falls far below freezing point (i. e. arctic regions), use fuels approved for arctic regions. Operation 5-35...
Page 156 XGS58E Instruction Manual 5-36 Operation...
Page 157: Chapter 6 Maintenance
XGS58E Instruction Manual Chapter 6 Maintenance 6.1 General hints and overall safety Beware of maintenance risks and hazards! • Maintenance of the machine may lead to potential hazards for , co-workers and bystanders, to possible death casualties and/or damage to property.
Page 158 XGS58E Instruction Manual To avoid any accident: Be sure to remember the maintenance regulations before you start working. Keep your workplace clean and dry. Do not lubricate or maintain the machine while moving. Avoid body limbs contact, or clothes getting sucked in, rotating parts.
Page 159 XGS58E Instruction Manual Avoid flying parts: Flying debris, particles or parts can cause severe injuries! Use the safety goggles or safety glasses to avoid injuries due to flying particles, fragments or debris of any material. Prevent others from entering the working place in case of hazard of flying objects.
Page 160 XGS58E Instruction Manual • High-temperature fluid and surface. During the operation, en- gine oil, gear oil and hydraulic oil may become hot; engine, hose, pipe and other parts will also become hot. • After the oil and parts cooled, start to check or maintain them.
Page 161 XGS58E Instruction Manual • Regularly maintain the machine for normal operation and safety! • Regular maintenance is the essential for the expected machine function and safety! • Use recommended oil products, greases and anti-freeze fluid only. • Any use of incorrect oil in the grease may lead to machine damage! •...
Page 162 XGS58E Instruction Manual When the warning sign is not in use, put it in the tool box. Warning label for Maintenance Keeping the work area clean and tidy • Do not scatter the hammer or other tools in the work area.
Page 163 XGS58E Instruction Manual Shut off the engine before maintenance • The machine should be stopped on solid and flat ground. • The place without fallen stones, collapses or is of no danger of being submerged should be chosen. • Lower the boom completely and shut off the engine.
Page 164 XGS58E Instruction Manual • Beware of risk and hazards from maintenance. • Only trained personnel is allowed to maintain or to repair the . • Appoint an observer if necessary • Attention! Not respecting the basic rules presented hereafter–serious or even deaths and/or sig-...
Page 165: Welding Operation
XGS58E Instruction Manual • If the hammer is used to strike hard metal parts, such as pins, , blade or bearings, fragments may scatter and cause harm, and therefore, goggles and gloves should be worn during operating. • When striking the pins the fragments may fly out, ensure there are no people around to avoid personnel .
Page 166 XGS58E Instruction Manual Safe operation of high-pressure hose • If the hose leaks, it may cause fire or faulty operation, resulting in serious or damage. • If the bolt looseness is found, stop operations and fasten the bolts to the specified tightening torque. If there is any damage to the hose, stop the operation immediately, and contact with the dealer of XCMG.
Page 167 Manual of the accessories and the general instruction about the accessories in this . Installation for the accessories and other safety instructions When installing the optional parts or accessories, please contact the XCMG in advance. Any injury, accident or product fault caused by using the accessories or parts without approval from XCMG will be unrelated with our company.
Page 168: Lubrication Of Machine
XGS58E Instruction Manual Work site inspection Before operating, check the work area thoroughly for dangers. • When operating near the flammable materials (cottage roof, dry leaves or grasses) stored, it is possi- ble to cause a fire, so it is necessary to be careful during operating.
Page 169 • Use good judgment in selecting lubricant types that are appropriate for climate conditions. • Contact MEWP , agent or XCMG after-sales department. • Not respecting the maintenance schedules and steps presented hereafter–can reduce the machine lifetime and may lead to machine damage!
Page 170 Always use oil products, grease and anti-freeze fluid recommended in this ! Otherwise the machine can be damaged and the warranty of this machine will be lost. • Ask your XCMG or for approval if some products are not available. 6-14 Maintenance...
Page 171: New Machine
ASTM: American Society of Testing and Material * Engine oil must meet API CH4/CI4 *** Hydraulic oil change interval is 2,000 hours, only when XCMG Genuine Oil is used. If other brand of oil is used, guaranteed change interval is 1,000 hours.
Page 172: Recommended Oils
XGS58E Instruction Manual 6.2.3 Recommended oils Table 6-2 Use listed below or equivalent only. Do not mix different brand oils. 6-16 Maintenance...
Page 173: Grease Qualities
XGS58E Instruction Manual 6.2.4 Grease qualities Table 6-3 Oil and grease-qualities and quantities Lubricant Purpose Capacity (Lit.) Brand Remark varieties Pin shaft of equipment Lubrication Mobilux grease -20～40℃ raceway EP2 NLGI 2 2×0.11 Diesel engine CF 15W/40 oil -10℃ Diesel engine CF 10W/30 oil -20～-10℃...
Page 174: Periodic Maintenance
XGS58E Instruction Manual Table 6-4 Lubrication points(continued) Symbol Specification Purpose Name Sulfur free diesel according to EN 590 ＞0℃ 0 # diesel oil Fuel oil ＜0℃ -10 # diesel oil Ambient temperature Coolant antifreeze FD-2B ＞ -36℃ 6.2.6 Periodic maintenance Overview of the minimum required maintenances shown in hereafter 1.
Page 175 XGS58E Instruction Manual Table 6-5 Scheduled service intervals(continued) Regular Service Interval Daily First week Weekly Monthly Semi- Annual Maintenance annual Items First 50 h 250 h 500 h 1000 h 50 h ● Check and drain Check coolant ● level Check engine oil ●...
Page 176 XGS58E Instruction Manual Table 6-5 Scheduled service intervals(continued) Regular Service Interval Daily First week Weekly Monthly Semi- Annual Maintenance annual Items First 50 h 250 h 500 h 1000 h 50 h Clean the inside of the reducer and ●...
Page 177 XGS58E Instruction Manual Table 6-5 Scheduled service intervals(continued) Regular Service Interval Daily First week Weekly Monthly Semi- Annual Maintenance annual Items First 50 h 250 h 500 h 1000 h 50 h Replace fuel filter ● cartridge Check fuel tank, ●...
Page 178: Maintenance Schedules
XGS58E Instruction Manual 6.3 Maintenance schedules 6.3.1 Lubrication schedule and lubrication progress label Figure 6-1 Maintenance chart decal on the machine 6-22 Maintenance...
Page 179: Operator Maintenance Checklist
XGS58E Instruction Manual Regular maintenance intervals or engine lubrication oil shall be performed/renewed every 12 months, even in case operating hours interval have not been achieved. 6.3.2 Operator maintenance checklist Table 6-6 Check items Service Maintenance intervals Check items Walk-around inspection...
Page 180: Specific Maintenance Instructions
XGS58E Instruction Manual 6.4 Specific maintenance instructions 6.4.1 Hydraulic system 6.4.1.1 Checking hydraulic oil level and temperature in tank Figure 6-2 Indicator for hydraulic level and temperature inside the hydraulic tank 6.4.1.2 Hydraulic oil filling requirement The machine is ex-works filled with AE46 mineral oil.
Page 181 XGS58E Instruction Manual • Use of other than recommended mineral oils is prohibited. • Use of biological hydraulic oils is prohibited. • Contamination of hydraulic oil voids warranty. • Using hydraulic oil with too low viscosity may cause overheating due to increased leakage or cavi- tation.
Page 182 XGS58E Instruction Manual Table 6-7 Hydraulic-oil cleanliness classes 6-26 Maintenance...
Page 183 XGS58E Instruction Manual Figure 6-3 Hydraulic-oil viscosity vs temperature charts Maintenance 6-27...
Page 184: Refilling The Hydraulic Oil Tank
XGS58E Instruction Manual 6.4.1.3 Refilling the hydraulic oil tank Figure 6-4 Hydraulic oil filler Refilling the hydraulic oil tank 1. Switch off engine and remove ignition key. 2. Enable hydraulic oil to cool down if necessary. 3. Open the air filter cover on the upper plane of oil tank.
Page 185: Hydraulic Oil Replacement
XGS58E Instruction Manual After a few minutes of deaeration, run the engine at low idle speed for a few minutes and confirm that the oil level in the tank is within limits. 6.4.1.4 Hydraulic oil replacement Figure 6-5 Drain valve of hydraulic oil tank For draining the hydraulic oil tank proceed as follows: 1.
Page 186: Hydraulic Hoses
XGS58E Instruction Manual • Let hydraulic oil cool down before maintenance • Recuperate and dispose of all the drained hydraulic oil according to local recycling regulations in your area. • Mark all hoses and joints for reinstallation. • Clean all opening with clean cloth as deep as possible. Remember to clean hidden holes.
Page 187 XGS58E Instruction Manual Inspect all lines, pipes, hoses and connections regularly on leakage and any visible damage. 1. Damaged parts must be replaced immediately. 2. Operating machine with potentially damaged hydraulic lines is prohibited. Figure 6-7 Hose identification Production date of hose assemblies is stamped on the Hose–DD/MM/YY.
Page 188: Replacing The Hydraulic Oil Filter
XGS58E Instruction Manual 6.4.1.6 Replacing the hydraulic oil filter Figure 6-8 Hydraulic oil filters For replacing the hydraulic oil filters proceed as follows: 1. Switch off engine, open engine hood and enable engine and to cool down if necessary. 2. Clean the exposed section of oil filter housing with diesel or other cleaning agents.
Page 189: Wire Rope Inspection
XGS58E Instruction Manual 6. Pull the filter element out and dispose properly. Figure 6-10 Pull out the filter element 7. The filter element of the oil suction filter of this product is a paper structure and cannot be cleaned or re- paired.
Page 190: Adjustment Of Wire Rope
XGS58E Instruction Manual 5. Heat damage 6.4.2.2 Adjustment of wire rope The telescoping wire rope would stretch and elongate after long-time use, which will cause improper tele- scoping of telescoping boom, falloff of wire rope from pulley, vibration of boom section during telescop- ing and whipping of wire rope on boom.
Page 191 XGS58E Instruction Manual 2. Luff the telescope boom to horizontal, extend and retract the boom, check the boom during telescoping, if boom shakes or the wire rope beats the boom (with “creak, creak, creak” sound at the beginning of movement), adjust the tightness degree of wire rope;...
Page 192: Work Platform
XGS58E Instruction Manual 6.4.3 Work platform Figure 6-13 Work platform Name Name S/N. S/N. Safety belt fixing point Movable fence Safety belt fixing point Work platform swing cylinder Safety belt fixing point During the vehicle use, the work platform shall be regularly checked and maintained: •...
Page 193: Slewing Mechanism
XGS58E Instruction Manual • Check whether the fixation point of the safety belt is damaged. • Check whether the moveable guardrail is damaged and check wear conditions of the pulley. • Check whether the installation state, detection function and precision of the weighing sensor are normal.
Page 194 • The is not recommended to remove the hydraulic motor without permission. If the hydraulic motor has problems, please directly contact the nearest XCMG agency. • Please be sure to remember the position of the interfaces and spare parts during removal.
Page 195 XGS58E Instruction Manual Figure 6-15 Schematic diagram of the position of the oil ports of the reducer S/N. Description S/N. Description Brake oil port Oil discharge port Oil filling port Remove the oil discharge plug and oil filling plug, and drain out oil in the reducer and brake completely.
Page 196 XGS58E Instruction Manual 6.4.4.3 1. Lubrication of the : Proper lubrication is a must for the durability of track and gear. The lubrication cycle is determined ac- cording to the service condition and the environment, and one lubrication is recommended every 50 h in general case.
Page 197 XGS58E Instruction Manual Figure 6-16 Clearance adjustment of the slewing gear Name Name Name Motor Mounting bolt Locknut Adjustable bolt The adjustment steps are as follows: 1. Loosen the locknut (No. 4), and it is unnecessary to completely screw out the locknut;...
Page 198: Running System
XGS58E Instruction Manual 6.4.5 Running system Figure 6-17 Running mechanism 6.4.5.1 Tyre Figure 6-18 Compositions of the wheel 1. Rim checking 1) Rust conditions of the rim; 2) Rim bending and deformation conditions; 3) Whether the rim parts have cracks;...
Page 199 XGS58E Instruction Manual 2. The following content of the tyre shall be regularly checked: 1) Consistency of types and specification of wheels at two sides of the same axle. 2) The tyre crown tread depth shall not be less than 3.2 mm.
Page 200 XGS58E Instruction Manual 3) Remove two plugs. 4) Fill oil to the reducer from the “Oil drain” oil filling plug till the oil quantity reaches the “Oil lev- el” horizontal plug. 5) Reinstall the plug in the hole. 6) After several minutes’ operation, check the oil quantity. If necessary, continue filling oil.
Page 201 XGS58E Instruction Manual 1) When the is in “ON” state, remove the bolts with a wrench. 2) Remove the plug. 3) Flip the plug and install it to the original position. 4) Tighten bolts and now the is in “OFF” state.
Page 202 XGS58E Instruction Manual Figure 6-20 Schematic diagram of the separator of the running reducer 6.4.5.3 Remove the connecting to the travel motor; make marks and properly seal it, and then block the motor oil port. Loosen the connecting bolt between the and the frame, and carefully remove the travel motor.
Page 203: Checking The Electric System And Controls Functions
XGS58E Instruction Manual During the removal of the oil pipeline, the joint shall be loosened slowly to prevent the high- pressure hydraulic oil from splash damage. 6.4.6 Checking the electric system and controls functions • The installation of improper radio communicators and accessories may corrupt the machine’s electronic elements and cause it to move in an unexpected matter.
Page 204: Diesel Engine Maintenance
XGS58E Instruction Manual 6.5 Diesel engine maintenance • Serious injury hazards due to rotating machine parts! • Always keep a safety distance to running machine parts. • Serious injury hazards due to hot surfaces. (engine – hydraulic – components of the cooling system)! •...
Page 205 XGS58E Instruction Manual Figure 6-21 Oil dipstick location To check level: 1. Park the machine on flat ground. 2. Shut down the engine, remove ignition key and open engine side panel. 3. When the cools, check oil level with the dipstick.
Page 206 XGS58E Instruction Manual Figure 6-22 Engine oil level 6.5.1.3 Refilling the engine’s lubrication oil • Shut down the engine before replacing engine lubrication oil or oil filter. • Only use lubrication oil specified either in the engine’s manual or this manual.
Page 207 XGS58E Instruction Manual Figure 6-23 (2) Oil filling port (3) Engine lubrication oil filter Maintenance 6-51...
Page 208 XGS58E Instruction Manual Figure 6-24 (4) Engine lubrication oil drain 1. Replace engine oil 1) Start the engine and warm up for about 5 minutes. 2) Place a 15 L container for engine oil under the engine. 3) Remove the plug (4) to drain the oil completely.
Page 209 Figure 6-25 Engine lubrication oil filter 6.5.1.4 Checking the engine’s crankcase ventilation valve in contact with hot surfaces! For details, see engine operation and maintenance instructions or contact your XCMG-partner. 6.5.1.5 The engine’s lubrication hose in contact with hot surfaces!
Page 210 XGS58E Instruction Manual Shut down the engine and wait for complete cool down before maintenance Replace the hose of the filter in case they are worn out or broken. For details, refer to the engine’s operation and maintenance handbook. 6.5.2 Engine fuel system 6.5.2.1 Fuel tank...
Page 211 XGS58E Instruction Manual Figure 6-26 Pump (1) Oil-water separator cartridge (2) Electric pump in the fuel line To reduce air in the fuel pipes, energize the electric pump in the running line. 6.5.2.3 Fuel-water separator cartridge Maintenance 6-55...
Page 212 XGS58E Instruction Manual Figure 6-27 Fuel-water separator (1) cartridge (2) Blocking sensor The fuel-water separator is equipped with a blocking sensor (2). Its status will be shown on the Dash- board’s display screen in a manner similar to Error code: XXXXXX explanations…...
Page 213 XGS58E Instruction Manual Figure 6-28 Fuel filter (1) • Before maintenance, shut down the engine and carry out maintenance after the engine cools down. • Avoid spilling fuel on the ground to prevent risk of fire or environmental pollution. •...
Page 214 XGS58E Instruction Manual 5. Deaerate the and start diesel engine for fuel leakage inspection. Replace filter element isolating filter when the info pops up. 6.5.2.6 Inspecting the fuel lines Figure 6-29 Fuel piping Inspect the fuel supply piping regularly. In case of any signs of damage, replace them immediately.
Page 215 XGS58E Instruction Manual Figure 6-30 Fuel tanks drainage plug (1) is located on the lower left-hand side of the front frame (1)oil drain pug, located on the left side of the turntable • Inflammable fuel or vapors! • No smoking or open fire while handling the fuel •...
Page 216 XGS58E Instruction Manual Figure 6-31 Engines air intake filter (1) location Any engine damage due to inappropriate maintenance of the intake filter voids the warranty. • Check whether the dust discharge valve is clean or clogged (e.g. by wet deposits).
Page 217 XGS58E Instruction Manual Figure 6-32 Engines air intake filter (1) Air filter cover (2) Dust valve (3) Main filter element (4) Safety filter element (5) Housing Replacing the air intake filter 1. Switch off engine, remove the ignition key. 2. Let the engine cool down if necessary.
Page 218 XGS58E Instruction Manual Inlet filter • Shut down engine and await complete cool down before maintenance • Do not operate the engine while the system is not correctly assembled. • Replace the filter element instead of cleaning it every 6th time Replacing the air intake pipe 1.
Page 219 XGS58E Instruction Manual The cooler is filled ex works with 50% protective agent enabling operation up to –109°C/228°F. 6.5.4.2 Inspecting the radiator Figure 6-34 Radiator (1) Cooling liquid filling port (2) Liquid level sensor (3) Liquid level observation window Switch off engine, remove the ignition key and open engine hood; let engine and to cool down if necessary.
Page 220 XGS58E Instruction Manual Figure 6-35 Cooling systems piping(1) (1) water inlet pipe (2) water outlet pipe (3) Water drain switch (4) Vent pipe (5) Water supply pipe (6) Intercooler air inlet pipe (7) Intercooler air outlet pipe • Inspect the ’s piping regularly on fractures and leaks.
Page 221 XGS58E Instruction Manual • Check the hose clamp at the pipe joint for tightness. • The inlet pipe (1) shall be tightened or replaced when it is loose, aging, fracturing or damaged. 6.5.4.3 Replacement radiator coolant (persistent effect coolant) Attention: When the engine temperature is high, please do not dismantle the cap. After the engine cooling, loosens the radiator cap relief pressure slightly and then completely dismantles again the cover.
Page 222 Ignoring this equals to violating the exhaust regulations. Inspection of the EGR system For details, see engine operation and maintenance instructions or call your assigned XCMG partner. Replacing the EGR cooling hose Do not operate engine while engine’s EGR system is not correctly assembled! For details, see engine operation and Engine’s V-belt...
Page 223 XGS58E Instruction Manual Figure 6-37 Fig. V-Belt installation V-belt 1 Tension bolt of V-belt V-belt 2 Tension bolt of V-belt Electric generator Tension wheel of V-belt Tensioning the V-Belt Push the V-Belt in the middle between the shaft wheel and the alternator (see figure 6–37) V-belts tension is sufficient as long as maximum deflection stays below 8 mm.
Page 224: Bolt Tightening Torques
XGS58E Instruction Manual 4. Mount the new V-belt, press the generator to the outside of the engine with lever until the tension is within the required limits. Replacing the V-Belt 2 1) Screw off the tension bolt (4) at the tension wheel of V-belt 2.
Page 225 XGS58E Instruction Manual Table 6-8 Bolt tightening torque table (1/3)(continued) The following values apply to galvanized/zinc chrome fasteners. 8.8 metric bolts/8 metric nuts Torque Torque Torque Torque Tensile (Dry or (Loctite Dimen- Applied (Lubrica- (Loctite Pitch stress Loctite 242 or...
Page 226 XGS58E Instruction Manual Table 6-9 Bolt tightening torque table (2/3) The following values apply to galvanized/zinc chrome fasteners. Metric bolt at grade 10.9/metric bolt at grade 10/below hexagonal nut M6 at grade 12.9 Torque Torque (Dry or Torque Torque (Loctite...
Page 227 XGS58E Instruction Manual Table 6-10 The following values apply to galvanized/zinc chrome fasteners. Above hexagonal M6 at grade 12.9 Torque Torque Torque Tensile Applied (Dry or (Lubrica- (Loctite 262 Dimension Pitch stress area load Loctite 263) tion) glue) Square millimeters 14.0...
Page 228 XGS58E Instruction Manual Table 6-11 Bolt/wrench size and required tightening torques(continued) Bolt size Torque Qty. S/N. Item Hydraulic tank 110-130 fixing bolts Hydraulic pump 110-130 fixing bolts Main valve fixing 30-36 bolts Running motor 110-130 mounting bolts Tyre mounting 210-240...
Page 229: Chapter 7 Faults And Troubleshooting
Use the correct engine oil error engine Blockage of exhaust port Injection pump faults Failure of preheating circuit or igniter plug Contact your assigned XCMG - XCMG Fire-Fighting Safety Equipment Co., Ltd. Low compression ratio dirty nozzle or improper operation Nozzle inoperation Replenish coolant...
Page 230 Loose generator belt Tighten generator belt or replace capacity of Fuse damaged Replace battery Contact your assigned XCMG - dealer Generator failure Insufficient capacity of battery or damaged Recharge or replace Poor connection of battery circuit Check connection of circuit...
Page 231 XGS58E Instruction Manual Table 7-1 Engine faults and troubleshooting(continued) Fault Cause Solution Disengagement of starting motor pinion The starting with the flywheel gear motor Seizure or trouble of pinion shift Contact your assigned XCMG rotates but mechanism it can’t be Fracture of pinion teeth started.
Page 232: Electrical System
XGS58E Instruction Manual Table 7-1 Engine faults and troubleshooting(continued) Fault Cause Solution Too large The combustion deposits cause the check or clean resistance blockage of coal behind the turbine. of turbo Leaks of air suction pipe cause the charger blockage of dirt behind the compressor...
Page 233: Troubleshoot
XGS58E Instruction Manual Table 7-2 Electric system–faults and troubleshooting(continued) S/N. Fault Possible causes Solutions is damaged Replace Fuel line damaged and other oil Troubleshoot line fault Water temperature sensor (or Replace switch) is damaged Sensor plug-ins and connecting Find out loose point, closely insert...
Page 234: Hydraulic System
XGS58E Instruction Manual Table 7-2 Electric system–faults and troubleshooting(continued) S/N. Fault Possible causes Solutions Handle or button and switch is Replace damaged 7.3 Hydraulic system Table 7-3 Hydraulic system faults and troubleshooting S/N. Fault Possible Causes Solutions Under-low setting of pressure...
Page 235 XGS58E Instruction Manual Table 7-3 Hydraulic system faults and troubleshooting (continued) S/N. Fault Possible Causes Solutions Electro proportion pilot handle stops operation and Relevant balance valve closes Check relevant balance valve actuator stops or is too slow irresponsive : The gap in gear engagement...
Page 236: Parts That Need Periodic Replacement
XGS58E Instruction Manual Table 7-3 Hydraulic system faults and troubleshooting (continued) S/N. Fault Possible Causes Solutions Control pressure is Check control pressure insufficient The hydraulic oil in levelling Supply hydraulic oil to system is insufficient levelling system Platform cannot level in...
Page 237: Chapter 8 Transport Storage And Protection
XGS58E Instruction Manual Chapter 8 Transport storage and protection 8.1 Transport safety requirements 8.1.1 Transport on public roads 8.1.1.1 General requirements • Secure the machine properly while transporting! • Do not engage untrained or insufficient qualified personnel in loading, transport and unloading the machine.
Page 238: Loading & Unloading Instructions
XGS58E Instruction Manual 8.1.1.2 Loading & unloading instructions • Risk of serious injuries or death. • Consider the load distribution on transport vehicle! • Machine may slip uncontrollable on blank, slippery ramps! • Make sure the slope is wide enough for safety loading and unloading •...
Page 239 XGS58E Instruction Manual Before transportation, securely fix the chassis on the transportation vehicle and take corresponding safety protection measures. The chain cable with sufficient load-bearing capacity is required and the number is at least 5. The rigging should be adjusted appropriately to avoid damage to the chain cable. As shown in the following figure.
Page 240 XGS58E Instruction Manual Figure 8-3 Schematic diagram of work platform fixing during transportation Note: Please use chains or ropes with sufficient bearing capacity to fix the chassis and the . Disengage articulation lock prior driving the machine. Transport storage and protection...
Page 241: Hoisting The Machine
XGS58E Instruction Manual 8.1.2 Hoisting the machine • Risk of serious injuries or death. • Consider the load distribution! • Follow the loading machine’s instructions for use precisely! • Do not overload the machine! • Consider and follow the limitations given by the machine’s load chart! •...
Page 242: Towing The Machine
XGS58E Instruction Manual • Use only permitted tools, lugs, ropes, etc. and ensure grounds stability as required for the machine. • The machine’s load table must correspond to the machine to be lifted. 8.1.3 Towing the machine • Risk of serious injuries or death! •...
Page 243 XGS58E Instruction Manual Figure 8-5 Disengagement of drive hub. To disengagement of drive hub: • When the is in “ON” state, remove the bolts with a wrench. • Remove the plug. • Flip the plug and install it to the original position.
Page 244: Parking, Storage And Protection
XGS58E Instruction Manual 8.1.3.3 Towing process • Risk of serious injuries or death! • Use only approved devices. Carry out the steps in the following order: 1. Connect the towing bar to the front of framework by accessory pin and tow the machine by traction bar.
Page 245 XGS58E Instruction Manual – Coolant including required protective fluids; – Fuel. • Grease all ; • Secure greasing points with the respective caps; • Grease all plain metal surfaces (i.e. cylinder rods) • Clean the machine with appropriate cleaning agent dry it with soft rags.
Page 246 XGS58E Instruction Manual 8-10 Transport storage and protection...
Page 247: Chapter 9 Cleaning
XGS58E Instruction Manual Chapter 9 Cleaning 9.1 Cleaning exterior of the machine Do not directly aim at electrical control cabinet and joints of wiring when cleaning the machine with high- pressure water; Never aim water or steam jet at electrical components! Otherwise, it will result in short circuit! Personal •...
Page 248 XGS58E Instruction Manual Personal • Burn hazard due to hot engine parts! Can cause severe physical burns. Stop the engine and let it cool down. Wear protective equipment. Clean machine, the engine and the combi-cooler only when the engine is switched off and cooled down Keep all guards and covers securely fastened to the equipment.
Page 249 XGS58E Instruction Manual Property damage • Damage to machine due to cleaning work. Do not clean the engine compartment with high-pressure cleaners, steam jets or high-pressure water. High pressure water can penetrate seals get into the electrical system cause short circuits and disable the controls.
Page 250 XGS58E Instruction Manual Wear protective clothing, safety shoes, goggles and protective mask for cleaning work with compressed air and/or a high-pressure cleaner. With PPE use an effective deflector shield for particles Work carefully. Do not direct the compressed air at the skin or at other persons.
Page 251 XGS58E Instruction Manual Fire, explosion and inhalation hazards Volatile, easy flammable cleaning solvents, agents inhibitors and sprays in closed compartments or rooms always present danger of fire or even explosion. Provide fully ventilation with fresh air in rooms or compartments prior to further work when cleaning with solvents was necessary.
Page 252 XGS58E Instruction Manual Loose screw connections must be immediately retightened Cleaning...
Page 253: Chapter 10 Technical Specifications/Performance Data
XGS58E Instruction Manual Chapter 10 Technical specifications/performance data 10.1 Operating limits 1. Carry out the comprehensive checking to the vehicle functions before the operation. 2. If the vehicle can’t work normally or hasn’t been correctly maintained, the corresponding operation shall be forbidden.
Page 254: Overall Dimensions
XGS58E Instruction Manual 10.2 Overall dimensions Figure 10-1 Dimension of machine 10.3 Main technical data Table 10-1 Main technical data 3.05 m Machine Height Equipment length 19.45 (14.6) m Equipment width 2.49/5.03 m Wheelbase 5.22/4.59 m Platform height 56.6 m Tail swing (stowed) 2.32 m...
Page 255: Emissions
XGS58E Instruction Manual Table 10-1 Main technical data(continued) Maximum main hydraulic system pressure 4500 psi Maximum wind speed 12.5 m/s Maximum hand thrust 400 N Min. turning radius (axle extended) 6.6 m Total weight of equipment 27900 kg Turntable rotation 360°...
Page 256: Engine's Nameplate
XGS58E Instruction Manual 10.4.2 Engine’s nameplate Table 10-2 Engine’s nameplate 10.5 Vibration The in the ambient environment will cause resonance and impact problems of MEWP. Ensure that all vi- brations in the ambient environment will not impair the working of MEWP and the safety of the person- nel;...
Page 257: Hydraulic Schematics
XGS58E Instruction Manual 10.6 Hydraulic schematics Figure 10-2 Hydraulic schematics 1: Overview Technical specifications/performance data 10-5...
Page 258: Electric Schematics
XGS58E Instruction Manual 10.7 Electric schematics Table 10-3 Electric schematics 1: Components list S100 Power switch S103 Turntable S113 Platform/turntable mode switch Charging warning light K120 Power connecting relay K104 Power supply relay K110 Heating relay K111 Battery pump relay...
Page 259 XGS58E Instruction Manual Figure 10-3 Electric schematics 1: Technical specifications/performance data 10-7...
Page 260 XGS58E Instruction Manual components list Table 10-4 Electric schematics 2: R113 Coolant level inspection K101 Starting relay R112 Fuel-water separator 120 Ω resistance K112 Electronic pump relay K114 Shutdown relay K110 Heating relay Electronic pump 10-8 Technical specifications/performance data...
Page 261 XGS58E Instruction Manual Figure 10-4 Electric schematics 2: Technical specifications/performance data 10-9...
Page 262 XGS58E Instruction Manual components list Table 10-5 Electric schematics 3: R113 Coolant level inspection K101 Starting relay R112 Fuel-water separator 120 Ω resistance 10-10 Technical specifications/performance data...
Page 263 XGS58E Instruction Manual Figure 10-5 Electric schematics 3: Technical specifications/performance data 10-11...
Page 264 XGS58E Instruction Manual components list Table 10-6 Electric schematics 4: S112 Acceleration switch Boom length detection switch S19/S20 Wire rope detection switch S101 Start/battery pump switch R104 Hydraulic system pressure detection R107 Fuel sensor Acoustic Buzzer H109 P101 Turntable display...
Page 265 XGS58E Instruction Manual Figure 10-6 Electric schematics 4: Technical specifications/performance data 10-13...
Page 266 XGS58E Instruction Manual components list Table 10-7 Electric schematics 5: R208 Jib luffing angle detection sensor R209 Jib swing angle detection sensor R210 Jib levelling angle detection sensor R211/R212 Jib fully retraction detection switch R213 Jib locking detection switch 10-14...
Page 267 XGS58E Instruction Manual Figure 10-7 Electric schematics 5 Technical specifications/performance data 10-15...
Page 268 XGS58E Instruction Manual components list Table 10-8 Electric schematics 5: R201 Weighting sensor R205 Turntable inclination sensor Platform active defense switch Foot Pedal P201 Platform display H219/H220 Platform panel light H208 Buzzer S203 E-stop switch on turntable S216 Horn R214...
Page 269 XGS58E Instruction Manual J201-1 J201-1 ES22 ES22 J201-2 J201-2 ES21 ES21 J4-1 ELECTRIC TOOL J201-3 J201-3 ES12 ES12 S230 SW1-1 J4-2 J201-4 J201-4 ES11 ES11 SW1-2 J4-3 J201-5 J201-5 J4-4 J201-6 J201-6 JIB SWING UNLOCK SW2-1 J4-5 S232 J201-7 J201-7...
Page 270 XGS58E Instruction Manual 10-18 Technical specifications/performance data...
Page 271: Chapter 11 Decommissioning And Disposal
Improper disassembly increases the risk of accidents! • Contact your XCMG partner for proper disassembly of the machine. • Disassemble the machine into its individual parts according to the instructions of your XCMG partner Property and environmental hazards Safety and environmental protection should be in focus...
Page 272 XGS58E Instruction Manual Brake pads, brake bands, brake linings, clutch plates and some gaskets. The asbestos contained in these parts is bound or sealed with resin. bound or sealed. Normal handling is not dangerous as long as no asbes- tos dust is generated is produced that can become airborne.
Page 273: Chapter 12 Warranty
1) Parts/components of electrical control system: detection switches, s and joysticks. 2) Other main components: , slewing center, shaft, pin, bearing, fuel tank, hydraulic tank, etc. 4. With regard to the replacement service for damaged components provided by XCMG Fire-fighting, the replaced components are to be owned by XCMG Fire-fighting.
Page 274 XCMG Fire-Fighting. 6. Machine or parts/components is damaged or malfunctioned by failure to fill and replace engine oils, gear oils and fuels in accordance with the grades specified in the “” of XCMG Fire-Fighting. 12-2...
Page 275 3‰ per day), and is willing to assume the cost incurred caused by damage of product or other compo- nents due to itself. If the above terms are met and approved by XCMG Fire-Fighting in accordance with the prescribed pro- cedures, the customer can replace machine after signing a machine replacement agreement with XCMG Fire-Fighting.
Page 276 7. The customer shall not occupy, discard or detain the defective parts replaced for any reason or excuse. If the customer does not return the defective parts in their entirety to the service personnel of XCMG Fire-Fighting, XCMG Fire-Fighting has the right to refuse or terminate after-sales service.
Page 277 If the customer disagrees with the price change according to this article, it will be re- garded as agreeing Article IV of the Agreement, and the Customer agrees that the XCMG Fire-fighting assumes limited liabilities.
Page 278 XGS58E Instruction Manual 12-6 Warranty...
Page 279 XGS58E Instruction Manual Index Agent ..........................3-1 air intake ......................6-59, 6-62, 7-2 battery ......................5-27–5-29, 8-9 Battery..........................7-4 Changing hydraulic oil....................... 6-19 commissioning ......................2-8, 4-4 Construction site .........................4-6 control panel.......................5-17, 5-31, 6-7 Control panel........................6-23 cooling system..................4-33–4-34, 6-62, 7-1 Cooling system ......................7-1, 10-3 dealer ..........
Page 280 XGS58E Instruction Manual hydraulic hose ......................6-37, 6-46 Hydraulic hose........................6-23 hydraulic oil ........................6-32 Inspection checks before starting...................3-5 installation and assembly....................4-36 Installation and assembly .....................4-3 Instruction Manual ..1-1–1-3, 1-5, 3-2, 3-4, 3-7, 4-1–4-2, 4-6, 4-10, 4-33–4-34, 5-3, 6-11–6-12, 6-14, 6-62, 6-66, 12-2, 12-5 intended use ........................
Page 281 XGS58E Instruction Manual platform control box ......................5-30 power switch ........................5-17 Preheat the engine ......................4-23 radiator ..............6-3, 6-10, 6-20, 6-23, 6-62–6-65, 7-1, 12-1 Radiator........................6-64, 7-1 Reasonably foreseeable misuse .....................2-6 Replace engine oil......................6-19 replace the hydraulic oil filter element ................6-33 replacing hydraulic oil .......................
Page 282 XGS58E Instruction Manual Travelling reducer ......................6-17 Use of solvent........................9-4 user ......................2-5, 3-1–3-11, 6-38 User ........................3-1, 3-5, 3-7 vibration ......................4-24, 10-3–10-4 Warm up the engine......................4-23 warranty .......................... 12-2 Warranty ........................1-2, 12-1 work platform........3-5, 4-2, 4-5, 4-27, 4-30–4-31, 6-8, 8-3–8-4, 9-1, 9-3, 12-1 Work platform ........................
Page 283: Copyright
– without before permission in writing from the manufacturer No reproduction or translation of this publication, in whole or part, without the written consent of XCMG Fire-Fighting Safety Equipment., LTD.
Page 286 Manufacturer: XCMG Fire-Fighting Safety Equipment Co., Ltd. Add: No. 17, Zhujiang East Road, Hi-tech Industrial Development Zone, Xuzhou, Jiangsu, China. Post Code: 221100 Tel: +86 516 87981118 Service Tel: +86 516 87981166 Quality Assurance Tel: +86 516 87986966 Spare Parts Tel: +86 516 87989292 Version No.: Version in October, 2019.

XCMG XGS58E Instruction Manual

Chapter 1 About this Document

Chapter 2 Product Description

Chapter 3 General Safety Information and Instructions

Chapter 4 Safety Guidelines

Chapter 5 Operation

Chapter 6 Maintenance

Chapter 7 Faults and Troubleshooting

Chapter 8 Transport Storage and Protection

Chapter 9 Cleaning

Chapter 10 Technical Specifications/Performance Data

Chapter 11 Decommissioning and Disposal

Chapter 12 Warranty

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