XCMG XGS50E Manuals

Manuals and User Guides for XCMG XGS50E. We have 1 XCMG XGS50E manual available for free PDF download: Instruction Manual

XCMG XGS50E Instruction Manual (298 pages)

Brand: XCMG | Category: Boom Lifts | Size: 20 MB

Foreword
3
Table of Contents
5
Chapter 1 About this Document
11
Main Purpose
11
Product Information
12
Target Group(S)
13
Layout of User's Instructions
13
Safety Notes
13
Layout of Warning Notice
13
Graduation of the Warning Notices
14
Text Structure and Symbols of the Manual
14
Text Symbols
14
Additional Text Types
15
Additional Information
15
Figures
15
Dimension
15
Applicable Documents
16
Accessibility
16
Chapter 2 Product Description
17
General Description
17
Intended Use of the Machine
20
Intended Use
20
Not Intended Use of the Machine
22
Reasonably Foreseeable Misuse
22
Limits of Application
24
Limitation Factors of Intended Use
24
Space Boundaries
24
Time Related Limits
24
Environment-Related Limits
24
Permitted Environmental Conditions
25
Environmental Protection Limitations
27
Residual Risks
27
Overview
27
Risks of Injury up to Death by
29
Risks of Damaging the Machine and Property
30
Environmental Risk
30
Performance and Service Life Reduction
30
Chapter 3 General Safety Information and Instructions
33
Introduction
33
Responsible Parties
33
Detailed Tasks and Responsibilities
34
General Requirements for All Responsible Parties
34
Dealer
34
User Responsibilities
37
Basic Principle
37
Manual Storage
37
Inspection and Repair
37
Replacement of Components or Parts
39
Repair Training
39
Training and Retraining of the Operator
39
Notice before Use
39
Work Site Inspection
40
Identification of Hazardous Sites
40
Operators Warnings and Instructions
40
Oil Filling
41
User as Operator
43
Shutdown of MEWP
43
Record Preservation and Distribution
43
Modification
44
Safety Bulletin from Manufacturer
44
Owner
44
Operating Personnel
49
Lessee Responsibilities
55
Basic Principle
55
Lessor as Dealer
55
Lessee as User
55
Lessor as Owner
55
Lessor as Operator
55
Lessee as Dealer
55
Lessee as Owner
56
Lessee as Operator
56
Agent Responsibilities
56
Sales Responsibilities
56
Re-Rent, Lease or Other Forms for Profit
56
The Maintenance Personnel (Technician/Engineer)
56
General Requirements for All Responsible Parties
56
Personal Protection Equipment
57
Lessee Responsibilities
58
General Precautions
58
Fire and Explosion Hazards
58
Lighting Strike
61
Safety Distance
65
Power Cables/Piplines
65
How to Act in Dangerous Situations
66
If the Machine Contacts with a Power Supply Line
66
Machine on Fire
66
Safety Signs and Labels
68
Introduction
68
Mandatory Signs
68
Prohibition Signs
69
Warning Signs
70
Rescue Signs
71
Fire Protection Signs
71
Machine-Specific Signs and Labels
72
Introduction
72
Machine-Specific Warning Signs
72
Information Signs- Machine-Specific Functions
77
Chapter 4 Safety Guidelines
79
Safety Regulations
79
The Platform Is Provided with Entrances
80
Installation and Assembly
81
Commissioning
82
Requirements for Commissioning Personnel
82
Construction Sites Safety
83
Safety for Children
84
Operator's Safety
85
Pre-Inspection before Machine Operation
86
Pre-Operation Safety Rules
86
Location of Safety Signs on the Machine
88
Daily Inspection and Visual Checks before Operation
100
Inspection before Engine Starting
102
Engine Start Check-List
102
Starting the Engine
103
Inspection after Starting the Engine
104
Inspection before Starting to Operate Machine
105
Safe Machine Operation
105
Recommended Use of Machine
105
General Risks in Operation
106
Electrocution Hazard
108
Tip-Over Hazard
110
Safety Rules for Towing
112
Risk in Special Working Conditions
113
Optional Components/Equipment
115
Hazards Related to the Battery
116
Safety Related Parts
119
Chapter 5 Operation
125
Machine Overview
125
Basic Functional Description
125
Environmental Machine Limits
126
Machine Start-Up and Operating Hours
127
Platform Control Box
128
Control Panel
128
Indicator Lights Panel
134
Control Joystick
136
Control Box
137
Electrical Components in Compartment
144
Warning Light
144
Electrical Components
144
Sensor Device
146
Start and Flameout
147
Starting the Engine
147
Engine Jump Starting
152
Driving the Machine
155
Braking and Stopping the Machine
158
Operation of Battery Pump
159
Work Functions
160
Oil Filling
160
Chapter 6 Maintenance
163
General Hints and Overall Safety
163
Welding Operation
171
Checking the Machine
171
Lubrication of Machine
174
General Precautions
174
New Machine
177
Recommended Oils
178
Grease Qualities
179
Critical Lubrication Points
179
Periodic Maintenance
180
Maintenance Schedules
184
Lubrication Schedule and Lubrication Progress Label
184
Operator Maintenance Checklist
185
Specific Maintenance Instructions
186
Hydraulic System
186
Checking Hydraulic Oil Level and Temperature in Tank
186
Hydraulic Oil Filling Requirement
186
Refilling the Hydraulic Oil Tank
190
Hydraulic Oil Replacement
191
Hydraulic Hoses
192
Replacing the Hydraulic Oil Filter
194
Wire Rope Inspection
196
Adjustment of Wire Rope
196
Running System
204
Checking the Electric System and Controls Functions
209
Diesel Engine Maintenance
210
Preliminary Actions
229
Bolt Tightening Torques
231
Chapter 7 Faults and Troubleshooting
237
Engine
237
Electrical System
240
Troubleshoot
241
Hydraulic System
242
Parts that Need Periodic Replacement
244
Chapter 8 Transport Storage and Protection
247
Transport Safety Requirements
247
Transport on Public Roads
247
Loading & Unloading Instructions
248
Hoisting the Machine
251
Towing the Machine
252
Parking, Storage and Protection
254
Chapter 9 Cleaning
257
Cleaning Exterior of the Machine
257
Chapter 10 Technical Specifications/Performance Data
263
Operating Limits
263
Overall Dimensions
264
Main Technical Specifications
264
Emissions
265
Engine's Nameplate
266
Vibration
266
Hydraulic Schematics
267
Electric Schematics
268
Chapter 11 Decommissioning and Disposal
281
Chapter 12 Warranty
283
Copyright
295
All Rights Reserved
298

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XCMG XGS50E Instruction Manual (298 pages)

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