XCMG XGS28E Manuals

XCMG XGS28E Manuals

Manuals and User Guides for XCMG XGS28E. We have 1 XCMG XGS28E manual available for free PDF download: Instruction Manual

XCMG XGS28E Instruction Manual

XCMG XGS28E Instruction Manual (300 pages)

Mobile Elevating Work Platform

Brand: XCMG | Category: Boom Lifts | Size: 20 MB

Table of Contents

Foreword
3
Imprint
5
Table of Contents
7
Chapter 1 About this Document

17
- Main Purpose
  17
- Product Information
  18
- Target Group(S)
  19
- Layout of User's Instruction
  19
- Safety Notes
  19
- Layout of Warning Notice
  19
- Graduation of the Warning Notices
  20
- Text Structure and Symbols of the Manual
  20
- Text Symbols
  20
- Additional Text Types
  21
- Additional Information
  21
- Figures
  21
- Dimensions
  21
- Applicable Documents
  22
- Accessibility
  22
Chapter 2 Product Description

23
- General Description
  23
- Type/ Nameplate Locations
  23
- Declaration of Conformity
  26
- Intended Use of the Machine
  27
- Performance Data
  27
- Not Intended Use of the Machine
  28
- Reasonably Foreseeable Misuse
  28
- Limits of Application
  30
- Limitation Factors of Intended Use
  30
- Space Boundaries
  31
- Time Related Limits
  31
- Environment-Related Limits
  31
- Permitted Environmental Conditions
  31
- Environmental Protection Limitations
  34
- Residual Risks
  34
- Risks of Injury up to Death by
  34
- Risks of Damaging the Machine and Property
  37
- Environmental Risks
  37
- Performance and Service Life Reduction Due to
  37
Chapter 3 General Safety Information and Instructions

39
- Introduction
  39
- Responsible Parties
  39
- Detailed Tasks and Responsibilities
  40
- General Requirements for All Responsible Parties
  40
- Dealer
  40
- Maintenance Safety Precautions
  40
- Delivery Regulation
  41
- Dealer as a User
  42
- Record Preservation and Distribution
  42
- Safety Bulletin from Manufacturer
  43
- Sales Responsibilities
  43
- User Responsibilities
  43
- Basic Principle
  43
- Manual Storage
  43
- Inspection and Repair
  44
- Replacement of Components or Parts
  45
- Repair Training
  45
- Training and Retraining of the Operator
  45
- Notice before Use
  45
- Work Site Inspection
  45
- Identification of Hazardous Sites
  46
- Operators Warnings and Instructions
  46
- User as Operator
  49
- Shutdown of MEWP
  49
- Record Preservation and Distribution
  49
- Modification
  50
- Safety Bulletin from Manufacturer
  50
- Owner Responsibilities
  50
- Basic Principle
  50
- Purchasing Responsibilities
  51
- Manuals
  51
- Maintenance, Inspection and Repair
  51
- Pre-Delivery Preparation
  52
- Routine Inspection
  52
- Annual Inspection
  53
- Maintenance Safety Precautions
  53
- Spare Parts
  53
- Maintenance Training
  53
- Training
  53
- Familiarization on Delivery
  54
- Operation
  54
- Assisting User and Operator
  54
- Record Preservation and Distribution
  54
- Modification
  55
- Safety Bulletin from Manufacturer
  55
- Sales Responsibilities
  55
- The Operator
  56
- Basic Principle
  56
- Machine Manual
  56
- Inspection before Operation
  57
- Problems and Malfunctions
  57
- Training, Retraining and Proficiency
  57
- Retraining
  58
- Proficiency
  58
- Before Working
  58
- Before Operation
  59
- Understanding of Hazardous Locations
  59
- Operating Warning and Regulation
  59
- Training Proof
  62
- Responsibilities of Lessor
  62
- Basic Principle
  62
- Lessor as Dealer
  63
- Lessor as User
  63
- Lessor as Owner
  63
- Lessor as Operator
  63
- Lessee Responsibilities
  63
- Basic Principle
  63
- Lessee as Dealer
  63
- Lessee as User
  63
- Lessee as Owner
  63
- Lessee as Operator
  64
- Agent Responsibilities
  64
- Sales Responsibilities
  64
- Re-Rent, Lease or Other Forms for Profit
  64
- The Maintenance Personnel (Technician/Engineer)
  64
- General Requirements for All Responsible Parties
  64
- Personal Protection Equipment (PPE)
  65
- Hazards and Risks of Injury
  66
- General Precautions
  66
- Fire and Explosion Hazards
  66
- Lighting Strike
  68
- Safety Distance
  72
- Power Cables / Pipelines
  72
- How to Act in Dangerous Situations
  73
- If the Machine Contacts with a Power Supply Line
  73
- Machine on Fire
  73
- Safety Signs and Labels
  75
- Introduction
  75
- Mandatory Signs
  75
- Prohibition Signs
  76
- Warning Signs
  77
- Rescue Signs
  78
- Fire Protection Signs
  78
- Machine-Specific Signs and Labels
  79
- Introduction
  79
- Machine-Specific Warning Signs
  79
- Information Signs - Machine-Specific Functions
  83
Chapter 4 Safety Guidelines

85
- Safety Rules
  85
- Access for Personnel
  86
- Installation and Assembly
  87
- Requirements for the Installation and Assembly Personnel
  87
- Requirements for the Installation Site
  87
- Assembly of the Machine
  88
- Commissioning
  88
- Requirements for Commissioning Personnel
  88
- Construction Sites Safety
  90
- Safety for Children
  91
- Operator's Safety
  91
- Pre-Inspections before Machine Operation
  92
- Pre-Operation Safety Rules
  92
- Location of Safety Signs on the Machine
  94
- Daily Inspection and Visual Checks before Operation
  105
- Inspection before Engine-Start
  106
- Engine Start Check-List
  106
- Starting the Engine
  108
- Engine Cold-Start
  108
- Cold Weather Precautions
  109
- Inspection after Starting the Engine
  109
- Inspection before Starting to Operate Machine
  110
- Safe Machine Operation
  110
- Recommended Use of Machine
  110
- General Risks in Operation
  111
- Safety Rules for Towing
  116
- Risk in Special Working Conditions
  116
- Operating in Harsh Environmental Conditions
  116
- Operations in very Hot Areas
  118
- Operations in Dusty or Sandy Areas
  119
- Working in Rainy and Humid Environment
  119
- Optional Components/Equipment
  119
- Hazards Related to the Battery
  120
- Battery Switch
  120
- Engine Start Using Auxiliary Battery Cables
  123
- Safety Related Parts
  124
Chapter 5 Operation

127
- General Overview of Machine
  127
- Machine Overview
  127
- Basic Functional Description
  128
- Operating Environmental Machine Limits
  129
- Machine Start-Up and Operating Hours
  129
- Recommendations for a Safe Running-In Period
  129
- Platform Control Cabinet
  130
- Control Panel
  130
- Indicator Lights Panel
  135
- Control Joystick
  138
- Control Box on Turntable
  139
- Display on Platform
  139
- Key Function Description
  142
- Components in Control Box
  144
- Compartment Electrical Devices
  145
- Warning Light
  145
- Electrical Components
  145
- Sensor Device
  146
- Machine Startup and Shutdown
  147
- Starting the Engine
  147
- Starting Operation
  147
- Inspection before Engine Startup
  150
- Starting Procedure
  152
- Shutdown of Engine and Parking
  153
- Inspection after Shutdown
  153
- Engine Jumpstarting
  153
- Connection Scheme
  156
- Removing Boosting Battery
  156
- Driving the Machine
  157
- Travel
  157
- Steering
  158
- Platform
  159
- Swing of Boom
  159
- Braking and Stopping the Machine
  160
- E-Stop Switch
  160
- Parking of Machine and Shutdown of Engine
  161
- Parking of Machine
  161
- Operation of Battery Pump
  161
- Work Functions
  162
- The Engine's DPF-Regeneration
  162
- Precaution for Regeneration
  162
- Regeneration Modes
  162
- Regeneration Temperature
  171
- Refueling
  171
Chapter 6 Maintenance

173
- General Hints and Overall Safety
  173
- Safety During Maintenance
  173
- Inspection Checks before Starting
  178
- Compressed Air
  183
- Installation of Accessories and Other Safety Instructions
  183
- Safety in the Workplace
  184
- Lubrication of Machine
  185
- General Precautions
  185
- New Machine
  187
- Recommended Oils
  188
- Oil and Grease Qualities
  188
- Critical Lubrication Points
  189
- Overview of the Periods for Regular Maintenance
  190
- Maintenance Schedules
  194
- Lubrication Schedule and Lubrication Progress Label
  194
- Operator Maintenance Checklist
  195
- Specific Maintenance Instructions
  196
- Hydraulic System
  196
- Checking Hydraulic Oil Level and Temperature in Tank
  196
- Hydraulic Oil Filling Requirement
  196
- Refilling the Hydraulic Oil Tank
  200
- Draining the Hydraulic Oil Tank
  201
- Hydraulic Hoses
  202
- Replacing the Hydraulic Oil Filter
  204
- Wire Rope Inspection
  206
- Inspection of Wire Rope
  206
- Adjustment of Wire Rope
  206
- Work Platform
  208
- Slewing Mechanism
  209
- Slewing Motor
  209
- Slewing Reducer
  210
- Slewing Bearing
  212
- Gear Backlash Adjustment of the Slewing Mechanism
  213
- Running System
  214
- Wheel
  214
- Running Reducer
  216
- Travel Motor
  219
- Checking the Electric System and Controls Functions
  220
- Starter Battery and Main Fuse
  220
- Diesel Engine Maintenance
  221
- Engine Lubrication
  221
- Engine Lubrication Oil
  221
- Checking the Engine's Lubrication Oil Level
  222
- Refilling the Engine's Lubrication Oil
  223
- Checking the Engine's Crankcase Ventilation Valve
  225
- The Engine's Lubrication Hose
  225
- Checking the Engine's Crankcase Ventilation Valve
  226
- The Engine's Lubrication Hose
  226
- Engine Fuel System
  226
- Fuel Tank
  226
- Deaerating the Fuel Line
  227
- Fuel-Water Separator
  227
- Cleaning the Water Separator
  228
- Replacing the Fuel Pre-Filter
  228
- Inspecting the Fuel Lines
  229
- Draining the Fuel Tank
  230
- Engine Air Intake System
  231
- Checking/Cleaning the Engine's Air Intake Filter
  231
- Replacing the Engine's Air Intake Filter
  232
- Replacing the Air Intake Pipe
  233
- Engine Cooling System
  234
- Coolant Requirements
  234
- Inspecting the Radiator
  235
- Replacement Radiator Refrigerant (Persistent Effect Refrigerant)
  236
- Inspection of the EGR System
  238
- Engine's V-Belt
  238
- Bolt Tightening Torques
  240
Chapter 7 Faults and Troubleshooting

245
- Engine
  245
- Electric System
  248
- Troubleshoot
  249
- Hydraulic System
  250
- Parts that Need Periodic Replacement
  252
Chapter 8 Transport Storage and Protection

253
- Transport Safety Requirements
  253
- Loading & Unloading Instructions
  254
- Hoisting the Machine
  256
- Towing the Machine
  258
- Towing Preparations
  258
- Disengage the Drive Hub
  259
- Towing Process
  260
- Parking, Storage and Protection
  260
- MID-Term Storage (up to 4 Weeks)
  260
- Long-Term Storage (Longer than 1 Month)
  261
- Every Month
  261
- Use Preparation after Storage
  261
Chapter 9 Cleaning

263
- Cleaning the Machine
  263
- Exterior Parts Cleaning
  267
Chapter 10 Technical Specifications/Performance Data

269
- Operating Limits
  269
- Overall Dimensions
  270
- Main Parameters
  270
- Emissions
  271
- Noise Emissions
  271
- Engine's Nameplate
  272
- Vibration Information
  272
- Hydraulic Schematics
  272
- Electric Schematics
  274
Chapter 11 Decommissioning and Disposal

285
- Properly Disassemble the Unit
  285
- Disposal
  286
Chapter 12 Warranty

287
- Warranty Regulation
  287
- Machine Return and Exchange Agreement
  289
- Machine Change Agreement
  289
- Machine Return Agreement
  290
- Agreement on Handling Major Accidents
  290
- Limited Liability
  290
- Exemption Clauses
  291
- Risk and Advantage
  291
- Copyright
  297

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