Workhorse ALLISON 2100MH Manuals

Manuals and User Guides for Workhorse ALLISON 2100MH. We have 1 Workhorse ALLISON 2100MH manual available for free PDF download: Service Manual

Workhorse ALLISON 2100MH Service Manual (529 pages)

AUTOMATIC TRANSMISSION

Brand: Workhorse | Category: Microphone system | Size: 6.25 MB

Table of Contents
2
Specifications
6
Special Tools
16
Torque Converter Housing/Automatic Transmission Case and Associated Components Disassembled View
30
Automatic Transmission Case Disassembled View
31
Clutch/Low and Reverse Clutch Disassembled View
32
Input Carrier, Intermediate Carrier, and Main Shaft Disassembled View
33
Input Carier and Ring Gear Assembly Disassembled View
33
Output Carrier Disassembled View
34
Input Carrier Assembly Disassembled View
34
Intermediate Carrier Assembly Disassembled View
35
Output Carrier Assembly, Output Shaft, Low and Reverse Clutch Retrurn Spring Assembly and Park Pawl Disassembled View
35
Low and Reverse Clutch Piston Housing Disassembled View
36
Output Carrier Assembly Disassembled View
36
Low and Reverse Clutch Housing Assembly Disassembled View
37
Control Valve Body Assembly Disassembled View
38
Shift Valve Body Assembly
39
Main Valve Body Assembly Disassembled View
40
Bearing and Bushing Locations
41
Seal Locations
41
Automatic Transmission Internal Connector End Views
42
Introduction
50
Objectives of this Section
50
Description and Operation
50
Diagnostic Information and Procedures
95
- Diagnostic Starting Point - Automatic Transmission
  95
- Scan Tool Data List
  95
- Scan Tool Data Definitions
  99
- Diagnostic Trouble Code (Dtc) Type Definitions
  103
- Diagnostic Trouble Code (DTC) List/Type
  104
- Dtc P0218
  106
- Dtc P0561
  110
- Dtc P0562
  114
- Dtc P0563
  117
- Dtc P0602
  120
- Dtc P0613
  123
- Dtc P0634
  126
- Dtc P0658
  129
- Dtc P0659
  133
- Dtc P0700
  137
- Dtc P0701
  139
- Dtc P0703
  142
- Dtc P0706
  146
- Dtc P0708
  150
- Dtc P0711
  155
- Dtc P0712
  160
- Dtc P0713
  164
- Dtc P0716
  169
Dtc P0717
173
Dtc P0721
177
Dtc P0722
181
Dtc P0726
185
Dtc P0727
189
Dtc P0729
193
Dtc P0731
196
Dtc P0732
200
Dtc P0733
203
Dtc P0734
206
Dtc P0735
209
Dtc P0736
212
Dtc P0741
216
Dtc P0742
219
Dtc P0751
222
Dtc P0752
227
Dtc P0756
232
Dtc P0757
237
Dtc P0761
242
Dtc P0762
247
Dtc P0776
252
Dtc P0777
256
Dtc P0826
260
Dtc P0827
264
Dtc P0828
268
Dtc P0842
272
Dtc P0843
277
Dtc P0847
282
Dtc P0848
287
DTC P0851 or 0852
292
Dtc P0872
294
Dtc P0873
299
Dtc P0873
304
Dtc P0877
309
Dtc P0878
314
Dtc P0880
318
Dtc P0881
322
Dtc P0882
326
Dtc P0883
329
Dtc P0960
331
Dtc P0962
336
Dtc P0963
340
Dtc P0964
343
Dtc P0966
347
Dtc P0967
351
Dtc P0972
355
Dtc P0973
359
Dtc P0974
363
Dtc P0975
367
Dtc P0976
371
Dtc P0977
375
Dtc P0978
379
Dtc P0979
383
Dtc P0980
387
Dtc P1688
391
Dtc P1779
394
Dtc P2670
398
Dtc P2671
401
Dtc P2723
405
Dtc P2724
409
Dtc P2727
413
Dtc P2729
417
Dtc P2730
420
Dtc P2761
424
Dtc P2763
428
Dtc P2764
432
Dtc P2771
436
Symptoms - Automatic Transmission
440
Functional Test
443
Transmission Fluid Checking
445
Line Pressure Check
447
Obtaining Diagnostic Trouble Codes
448
Clutch Test
449
Fastlearn Procedure
450
Limp Home Mode
452
Road Test
454
Torque Converter Diagnosis
459
Flexplate/Torque Converter Vibration Test (8.1L)
463
Noise and Vibration Analysis
465
Fluid Leak Diagnosis
465
Case Porosity Repair
467
Automatic Transmission Oil Cooler Flushing and Flow Test
467
Excessive Slippage and Clutch Chatter
473
Fluid Leaks from Fluid Fill Tube And/Or Vent
474
Fluid Leaks from Transmission Input
474
Fluid Leaks from Transmission Output
475
Intermittent Buzzing Noise
475
Low Main Line Pressure in All Ranges
476
Low Main Line Pressure in Specific Ranges
476
- Normal Pressure in Other Ranges
  476
Low Lubrication Pressure
477
Contaminated Transmission Fluid
477
Excessive Flare - Engine Overspeed on
478
- Wide-Open Throttle
  478
High Stall Speeds (Stall in Ranges 1-6)
478
Low Stall Speeds (Stall in Ranges 1-6)
479
Transmission will Not Make a Specific Shift
479
Transmission will Not Stay in Forward or
479
- Reverse
  479
Transmission will Not Shift to Forward or
480
- Reverse
  480
- Transmission Overheats
  481
- Transmission Does Not Shift Properly
  482
- Abnormal Activities or Responses
  482
Repair Instructions
483
- Transmission Control Module Replacement
  483
- Transmission Fluid Filter Adapter Replacement
  484
- Transmission Fluid Cooler Hose/Pipe Connector Replacement
  486
- Transmission Fluid Cooler Hose/Pipe
  486
  - Replacement
    487
- Filler Tube and Seal Replacement
  488
  - Replacement
    490
- Transmission Heat Shield Replacement
  501
- Transmission Mount Replacement
  502
- Transmission Replacement (L18) Engine)
  504
- Emergency Removal from Park
  522
- Electronic Shift Controller (ECS) Actuator Initial
  522
  - Installation
    522

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Workhorse ALLISON 2100MH Service Manual (529 pages)

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