Woodward VariStroke-DX Manuals

Manuals and User Guides for Woodward VariStroke-DX. We have 2 Woodward VariStroke-DX manuals available for free PDF download: Component Maintenance Manual, Installation And Operation Manual

Woodward VariStroke-DX Component Maintenance Manual (85 pages)

Brand: Woodward | Category: Industrial Equipment | Size: 8 MB

Table of Contents
2
General Information
7
Introduction
7
Regulatory Compliance
7
Warnings and Notices
10
Electrostatic Discharge Awareness
12
Definitions and Used Abbreviations
12
List of Woodward Literature
13
List of Woodward Required Software
14
List of Required Hardware or Materials
14
General Instructions
16
On-Line Servo Valve Replacement, Vs-DX Skid J-Box Version
17
Replacement Kit Description
17
Varistroke Servo Disassembly Procedure from VS-DX Skid
20
Figure 2-1. VS-DX Pressure Gauges
20
Figure 2-2. VS-DX Isolation Valves Position
21
Figure 2-3. VS-DX J-Box Opening
22
Figure 2-4. Knife Disconnect Terminal Usage
22
Figure 2-5. Analog Demand Terminals
22
Figure 2-6. Set Screw in Varistroke Cover
23
Figure 2-7. Varistroke Cover Opening
23
Figure 2-8. Connecting to RS-232 Varistroke Communication Port
23
Figure 2-9. Disconnecting RS-232 Link
24
Figure 2-10. Power Terminals Inside VS-DX J-Box
24
Figure 2-11. Health Link Terminals Inside VS-DX J-Box
25
Figure 2-12. Discrete Outputs, Analog Outputs Terminals Inside VS-DX J-Box
25
Figure 2-13. Cable Ties Removal Inside Varistroke
27
Figure 2-14. Power Connector Placement Inside Varistroke
27
Figure 2-15. Signals Connector Placement Inside Varistroke
28
Figure 2-16. Ground Screw Placement Inside Varistroke
28
Figure 2-17. Varistroke Wires Protected with Vinyl Electrical Tape
29
Figure 2-18. PCB Cover Holding Screws Placement Inside Varistroke
29
Figure 2-19. Actuator Position Sensors Terminals Placement Inside Varistroke
29
Figure 2-20. Varistroke J-Box Conduit Nut Loosening
30
Figure 2-21. Varistroke Conduit Nut Loosening
30
Figure 2-22. Varistroke Conduit Fitting Loosening
30
Figure 2-23. Varistroke Conduit Rotation
31
Figure 2-24. Wire Pulling from Varistroke
31
Figure 2-25. PCB Holding Screws Placement Inside Varistroke
32
Figure 2-26. Varistroke Cover Installation
32
Figure 2-27. Varistroke Cover Set Screw Installation
33
Figure 2-28. Eyebolt Installation
33
Figure 2-29. Varistroke with Lifting Strap Installed
35
Figure 2-30. Varistroke Four Mounting Screws (VS-DX Section View)
35
Figure 2-31. Varistroke Disconnection
36
Figure 2-32. Varistroke with Supply Piping Disconnected and Plugged Port
36
Figure 2-33. Varistroke with Drain Piping Disconnected and Plugged Port
36
Varistroke Servo Installation Procedure on VS-DX Skid
37
Figure 2-34. Varistroke Shipping Plate Removal
37
Figure 2-35. Connection Interface Cleaning and O-Rings Installation
37
Figure 2-36. Eyebolt Installation
38
Figure 2-37. Varistroke with Lifting Strap Installed
38
Figure 2-38. Varistroke Alignment with VS-DX Manifold
39
Figure 2-39. Varistroke Attaching to VS-DX Skid Manifold
39
Figure 2-40. Varistroke Four Mounting Screws (VS-DX Section View)
40
Figure 2-41. Varistroke Drain Port Location
40
Figure 2-42. Varistroke Supply Port Location
40
Figure 2-43. Varistroke Cover Set Screw Location
40
Figure 2-44. Varistroke Cover Opening
41
Figure 2-45. Cleaning Conduit Adapter Thread
41
Figure 2-46. Wiring Routing for Connection
41
Figure 2-47. Varistroke Conduit Adapter Installation
42
Figure 2-48. Varistroke J-Box Conduit Nut Tightening
42
Figure 2-49. Vinyl Electrical Tape Protection Removed from Wires
44
Figure 2-50. Varistroke PCB Cover Screws Location
44
Figure 2-51. Actuator Position Sensors Terminals Placement Inside Varistroke
45
Figure 2-52. Ground Screw Placement Inside Varistroke
45
Figure 2-53. VS-DX J-Box Opening
46
Figure 2-54. Signals Connector Placement Inside Varistroke
46
Figure 2-55. Power Connector Placement Inside Varistroke
46
Figure 2-56. Discrete Outputs and Analog Outputs, Terminals Inside VS-DX J-Box
47
Figure 2-57. Knife Disconnect Terminal Usage
47
Figure 2-58. Discrete Outputs, Terminals Remaining Open Inside VS-DX J-Box
47
Figure 2-59. Power Terminals Inside VS-DX J-Box
48
Figure 2-60. Connecting RS-232 Link
48
Figure 2-61. VS-I Customer Service Tool Home Screen
49
Figure 2-62. Settings File Loading to Varistroke
49
Figure 2-63. Cylinder Tracking Alarm/Shutdown Configuration
50
Figure 2-64. Save Values Button Location
50
Figure 2-65. Alarms/Shutdowns Configuration Page
50
Figure 2-66. Alarms/Shutdowns Page
51
Figure 2-67. Redundancy Screen - Air Bleeding Control Screen
52
Figure 2-68. Air Bleeding Progress Screen
52
Figure 2-69. Servo Air Bleeding Completed
53
Figure 2-70. Run Enable and Reset Status on the Input Configuration Screen
54
Figure 2-71. Analog Demand Terminals
55
Figure 2-72. Input Configuration Screen
55
Figure 2-73. Redundant Feedback Pulse Error on the Alarms/Shutdowns Screen
56
Figure 2-74. Health Link Terminals Inside VS-DX J-Box
56
Figure 2-75. Redundancy Screen and Alarm/Shutdown Annunciation
57
Figure 2-76. Discrete Outputs Terminals Inside VS-DX J-Box
58
Figure 2-77. Health Link Terminals Inside VS-DX J-Box
58
Figure 2-78. Alarms and Shutdowns Screen
59
Figure 2-79. Feedback Readings on the Input Configuration Screen
60
Figure 2-80. Terminating Connection to the Varistroke
60
Figure 2-81. VS-DX J-Box Closing
61
Figure 2-82. Disconnecting RS-232 Link
61
Figure 2-83. Varistroke Eyebolt Removal
61
Figure 2-84. Varistroke Cover Installation
62
Figure 2-85. Varistroke Cover Set Screw Location
62
Figure 2-86. VS-DX Isolation Valves Position
62
Appendix 1. Dissasembly Checklist
64
Appendix 2. Assembly Checklist
65
Isolation Valve Replacement
67
Replacement Kit Description
67
List of Required Hardware or Materials
67
Isolation Valve Removal
68
Figure 3-1. Varistroke Isolation Valves
68
Figure 3-2. Varistroke Isolation Valves in Horizontal Position
68
Figure 3-3. Isolation Valve Bracket Retaining Screw Location
69
Figure 3-4. Isolation Valve Locking Bracket Repositioning
69
Figure 3-5. Isolation Valve Removal
70
Isolation Valve Installation
71
Figure 3-6. Isolation Valve Bracket Retaining Screw Location
71
Figure 3-7. Isolation Valve Locking Bracket Repositioning
71
Figure 3-8. Isolation Valve Mating Surfaces Cleaning
72
Figure 3-9. Isolation Valve Seals
72
Figure 3-10. Isolation Valve Mating Surfaces Cleaning
73
Figure 3-11. Isolation Valve Tightening Sequence
73
Figure 3-12. Varistroke Isolation Valves in Horizontal Position
74
Figure 3-13. Locking Bracket Installation
74
Shuttle Valve Replacement
75
Replacement Kit Description
75
List of Required Hardware or Materials
75
Shuttle Valve Removal
76
Figure 4-1. Varistroke Isolation Valves in Vertical Position (Isolating)
76
Figure 4-2. Varistroke Isolation Valves Control Port Location
76
Figure 4-3. Varistroke Shuttle Valve Retaining Screws
77
Figure 4-4. Varistroke Shuttle Valve Removal
77
Figure 4-5. Shuttle Valve Locating Pin
78
Figure 4-6. Shuttle Valve Locating Pin in VS-DX Manifold
78
Shuttle Valve Installation
79
Figure 4-7. Shuttle Valve and VS-DX Mating Surfaces Cleaning
79
Figure 4-8. Shuttle Valve Installation Screws
80
Figure 4-9. O-Rings Installation into Shuttle Valve Manifold
80
Figure 4-10. Shuttle Valve Installation
80
Pressure Gauge Replacement
81
Replacement Kit Description
81
Pressure Gauge Removal
82
Figure 5-1. Needle Valve Closing
82
Figure 5-2. Pressure Gauge and Adapter Installation / Removal
82
Pressure Gauge Installation
83
Figure 5-3. Assembling Gauge Coupling
83
Figure 5-4. Needle Valve Opening
83
Revision History
84

Woodward VariStroke-DX Installation And Operation Manual (56 pages)

Duplex Hydraulic Servo Skid

Brand: Woodward | Category: Industrial Equipment | Size: 3 MB

Table of Contents
3
Warnings and Notices

5
Electrostatic Discharge Awareness

6
Regulatory Compliance

7
Chapter 1. General Information

9
Chapter 2. System Specifications

18
- Figure 2-1. Varistroke-DX, Hydraulic Schematic
  20
Chapter 3. Installation

21
Chapter 4. Initial Operation

34
Chapter 5. Repair and Troubleshooting

42
- General
  42
- Troubleshooting
  43
Chapter 6. Product Support and Service Options

46
- Product Support Options
  46
- Product Service Options
  46
- Returning Equipment for Repair
  47
- Replacement Parts
  48
- Engineering Services
  48
- Contacting Woodward's Support Organization
  48
- Technical Assistance
  49
Chapter 7. Asset Management and Refurbishment Scheduling Period

50
Chapter 8. Long-Term Storage Requirements

51
Revision History

52
Declarations

53

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Woodward VariStroke-DX Manuals

Woodward VariStroke-DX Component Maintenance Manual (85 pages)

Table of Contents

Woodward VariStroke-DX Installation And Operation Manual (56 pages)

Table of Contents

Warnings and Notices

Electrostatic Discharge Awareness

Regulatory Compliance

Chapter 1. General Information

Chapter 2. System Specifications

Chapter 3. Installation

Chapter 4. Initial Operation

Chapter 5. Repair and Troubleshooting

Chapter 6. Product Support and Service Options

Chapter 7. Asset Management and Refurbishment Scheduling Period

Chapter 8. Long-Term Storage Requirements

Revision History

Declarations

Related Products

Woodward Categories