Woodward 505 Steam Turbine Control Manuals

Manuals and User Guides for Woodward 505 Steam Turbine Control. We have 6 Woodward 505 Steam Turbine Control manuals available for free PDF download: Installation And Operation Manual, Product Manual, Installation Procedure Supplement

Woodward 505 Installation And Operation Manual (207 pages)

Digital Control for Steam Turbines

Brand: Woodward | Category: Controller | Size: 7.72 MB

Table of Contents
3
Warnings and Notices

8
Electrostatic Discharge Awareness

10
Regulatory Compliance

11
Chapter 1. General Information

16
Chapter 2. Hardware Specifications

27
Chapter 3. 505 Control Description

49
- Introduction
  49
- Turbine Start Modes
  49
- Start Permissive
  49
- Open Wire Detection on MPU Speed Signals
  49
- Zero Speed Signal Override
  50
- Manual Speed Override
  50
- Automatic Speed Override
  50
- Figure 3-1. Open Wire Detection Test
  50
- Acceleration Limiter
  51
- Turbine Start Mode Procedures
  51
- Figure 3-2. Manual Start Mode Example
  52
- Figure 3-3. Semiautomatic Start Mode Example
  52
- Figure 3-4. Automatic Start Mode Example
  53
- Figure 3-5. Idle/Rated Start
  55
- Figure 3-6. Automatic Start Sequence
  56
- Speed Control Overview
  60
- Speed PID Operational Modes
  61
- Figure 3-7. Speed Control Functional Diagram
  61
- Figure 3-8. Speed PID Control Modes
  63
- Figure 3-9. Frequency and Unit Load Relationship
  64
- Figure 3-10. Speed Relationships
  66
- Figure 3-11. Load Sharing Logic
  72
- Manual Demand
  73
- Load Rejection
  73
- Feed-Forward Input
  74
- Figure 3-12. Typical Anti-Surge Valve and Speed Feed-Forward Logic Trend
  75
- Cascade Control
  76
- Figure 3-13. Cascade Functional Diagram
  76
- Auxiliary Control
  80
- Figure 3-14. Aux Control Overview
  81
- Remote Auxiliary Set Point
  84
- Auxiliary 2 Control
  85
- Valve Limiter
  86
- Figure 3-15. Aux 2 Control Overview
  86
- Inlet Steam Pressure Compensation
  87
- Isolated PID Control
  87
- Emergency Shutdown
  88
- Controlled Shutdown
  89
- Overspeed Test Function
  90
- Local/Remote Function
  90
- Relays
  91
Chapter 4. Configuration Procedures

94
Chapter 5. 505 Operation

130
- Software Architecture
  130
- Power-Up Screen
  130
- Figure 5-1. Software Architecture
  130
- Figure 5-2. 505 Splash Screen
  131
- Figure 5-3. Boot-Up to HOME Screen
  131
- Control Mode Architecture
  132
- Figure 5-4. Control Mode Architecture
  132
- User Login Levels
  133
- Figure 5-5. Mode Screen
  133
- Navigation
  134
- Page Organization
  134
- Figure 5-6. Navigation Cross
  134
- Figure 5-7. Service Menu Showing "Speed Control" IN-Focus
  134
- Figure 5-8. Configuration Menu - Operation Mode (View Only)
  135
- Figure 5-9. Configuration Menu - Configuration Mode (Edit)
  135
- Overview Screen
  136
- Figure 5-10. Overview Screen
  136
- Speed Control Screen
  137
- Valve Demand Screen
  137
- Figure 5-11. Speed Control Screen
  137
- Figure 5-12. Valve Demand Screen
  137
- Controllers Screen
  138
- Figure 5-13. Controllers Screen
  138
- Cascade Control Screen
  139
- Auxiliary Control Screen
  139
- Figure 5-14. Cascade Control Screen
  139
- Figure 5-15. Auxiliary Control Screen
  139
- Analog Input Summary Screen
  140
- Figure 5-16. Analog Input Summary Screen
  140
- Contact Input Summary Screen
  141
- Analog Output Summary Screen
  141
- Figure 5-17. Contact Input Summary Screen
  141
- Figure 5-18. Analog Output Summary Screen
  141
- Relay Output Summary Screen
  142
- Actuator Driver Summary Screen
  142
- Figure 5-19. Relay Output Summary Screen
  142
- Figure 5-20. Actuator Driver Summary Screen
  142
- Starting Procedures (Start Curve Screen)
  143
- Figure 5-21. HOME Menu Showing "Startup Curve" IN-Focus
  143
- Overspeed Test Function (Speed Control Screen)
  144
- Figure 5-22. Overspeed Test Permissives
  144
- Figure 5-23. Internal (505) Overspeed Test
  145
- Figure 5-24. External Overspeed Test
  145
- Stop Key
  146
- Alarm Summary
  146
- Figure 5-25. ALARM Screen
  147
- Shutdown Summary
  151
- Figure 5-26. Shutdown Summary Screen
  151
- Speed, Cascade, and Auxiliary Dynamics Adjustments
  153
- Figure 5-27. Speed Dynamics Adjustment Screen
  153
- Figure 5-28. Typical Response to Load Change
  156
- Figure 5-29. Overview of the Automated PID Optimizer Routine
  157
- Figure 5-30. Optimization Routine Overview Trend
  158
- Figure 5-31. Configuration Parameters 'Configure' Pop-Up
  159
Chapter 6. Communications

166
- Modbus Communications
  166
- Figure 6-1. ASCII/RTU Representation of Three
  167
- Table 6-2. Modbus Frame Definition
  168
- Port Adjustments
  169
- 505 Control Modbus Addresses
  169
- Table 6-7. Boolean Write Addresses
  170
- Table 6-8. Boolean Read Addresses
  172
- Table 6-9. Analog Reads
  176
- Table 6-10. Analog Write Addresses
  182
- Table 6-12. Analog Input Configuration
  183
- Table 6-14. Relay Configured as Level Switch
  184
- Specific Address Information
  185
Chapter 7. Product Support and Service Options

187
- Product Support Options
  187
- Product Service Options
  187
- Returning Equipment for Repair
  188
- Replacement Parts
  189
- Engineering Services
  189
- Contacting Woodward's Support Organization
  189
- Technical Assistance
  190
A Mode Worksheets

191
Declarations

205

Woodward 505 Installation And Operation Manual (176 pages)

Digital Governor for Steam Turbines with Single or Split-Range Actuators

Brand: Woodward | Category: Control Unit | Size: 1.75 MB

Table of Contents
3
Electrostatic Discharge Awareness
7
Chapter 1. General Information

9
Chapter 2. Installation Procedures

25
Chapter 3. 505 Control Description

43
- Introduction
  43
- Turbine Start
  43
- Figure 3-1. Basic Control Overview
  43
- Turbine Start Modes
  45
- Figure 3-2. Manual Start Mode Example
  46
- Figure 3-3. Semiautomatic Start Mode Example
  47
- Critical Speed Avoidance
  48
- Figure 3-4. Automatic Start Mode Example
  48
- Idle/Rated
  49
- Automatic Start Sequence
  50
- Figure 3-6. Automatic Start Sequence
  51
- No Idle Programmed
  53
- Speed Control Overview
  53
- Speed PID Operational Modes
  54
- Figure 3-7. Speed Control Functional Diagram
  54
- Figure 3-8. Speed PID Control Modes
  55
- Figure 3-9. Frequency and Unit Load Relationship
  57
- Figure 3-10. Speed Relationships
  59
- Figure 3-11. Loadsharing Logic
  65
- Cascade Control
  66
- Figure 3-12. Cascade Functional Diagram
  67
- Auxiliary Control
  72
- Figure 3-13. aux Control Overview
  72
- Remote Auxiliary Setpoint
  76
- Valve Limiter
  78
- Emergency Shutdown
  78
- Controlled Shutdown
  79
- Overspeed Test Function
  80
- Local/Remote Function
  81
- Function Keys
  82
- Relays
  82
Chapter 4. Configuration Procedures

85
Chapter 5. 505 Operation

120
- Run Mode Architecture
  120
- Figure 5-1. Basic Program Architecture
  120
- Figure 5-2A. Overview of Run Mode
  121
- Figure 5-2B. Overview of Run Mode
  122
- Figure 3-5. Idle/Rated Start
  123
- Keypad and Display
  124
- Run Mode Front Panel Keys
  124
- Figure 5-3. 505 Keypad and Display
  124
- Starting Procedures
  125
- Speed Key Screens
  126
- Figure 5-4. SPEED Key Screens
  126
- Figure 5-5. Direct Setpoint Entry
  129
- Overspeed Test Function
  130
- Figure 5-6. Overspeed Test Enable Key Screens
  130
- F3 and F4 Keys
  131
- Limiter (LMTR) Key Screens
  131
- Actuator (ACTR) Key Screens
  132
- Figure 5-7. LMTR Key Screens
  132
- Control (CONT) Key Screens
  133
- Dynamics (DYN) Key Screens
  135
- Stop Key Screens
  136
- Auxiliary (Aux) Key Screens
  136
- Remote/Speed Bias (RMT) Key Screens
  139
- Unit Load (KW) Key Screens
  142
- Cascade (CAS) Key Screens
  143
- Alarms
  145
- Trips
  146
- Speed, Cascade, and Auxiliary Dynamics Adjustments
  147
Chapter 6. Communications

151
- Modbus Communications
  151
- Port Adjustments
  154
- 505 Control Modbus Addresses
  154
- Specific Address Information
  165
Chapter 7. Service Options

167
- Product Service Options
  167
- Woodward Factory Servicing Options
  168
- Returning Equipment for Repair
  169
- Replacement Parts
  169
- Engineering Services
  170
- How to Contact Woodward
  170
- Technical Assistance
  171
Appendix . 505 Program Mode Worksheets

172
- Declarations
  175

Woodward 505 Product Manual (138 pages)

Digital Control for Steam Turbines

Brand: Woodward | Category: Controller | Size: 5.58 MB

Woodward 505 Product Manual (138 pages)

Digital Control for Steam Turbines

Brand: Woodward | Category: Controller | Size: 4.4 MB

Woodward 505 Installation And Operation Manual (124 pages)

Digital Governor for Steam Turbines with Single or Split-Range Actuators

Brand: Woodward | Category: Controller | Size: 1.91 MB

Woodward 505 Installation Procedure Supplement (5 pages)

Enhanced Digital Control for Steam Turbines

Brand: Woodward | Category: Controller | Size: 0.3 MB

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Woodward 505 Steam Turbine Control Manuals

Woodward 505 Installation And Operation Manual (207 pages)

Table of Contents

Warnings and Notices

Electrostatic Discharge Awareness

Regulatory Compliance

Chapter 1. General Information

Chapter 2. Hardware Specifications

Chapter 3. 505 Control Description

Chapter 4. Configuration Procedures

Chapter 5. 505 Operation

Chapter 6. Communications

Chapter 7. Product Support and Service Options

A Mode Worksheets

Declarations

Woodward 505 Installation And Operation Manual (176 pages)

Table of Contents

Chapter 1. General Information

Chapter 2. Installation Procedures

Chapter 3. 505 Control Description

Chapter 4. Configuration Procedures

Chapter 5. 505 Operation

Chapter 6. Communications

Chapter 7. Service Options

Appendix . 505 Program Mode Worksheets

Woodward 505 Product Manual (138 pages)

Table of Contents

Chapter 8. Service Tools

Chapter 9. Peripheral Devices

Chapter 10. Application Notes

Chapter 11. Operator Interface

Chapter 12. Service Menu Procedures

Chapter 13. Understanding Pid Settings

Chapter 14. Hardware/Operating System Faults

Appendix D. Password Information

Appendix E. Servlink-To OPC Server (SOS) Tool

Appendix F. Control Assistant-Software Interface Tool

Appendix G. Appmanger Service Tool

Appendix H. Configuring Network Tcp/Ip Addresses

Appendix I. Remoteview Tool

Appendix J. Using 505 Internal Simulation Mode

Appendix K. Custom Tag Name Procedure

Woodward 505 Product Manual (138 pages)

Table of Contents

Warnings and Notices

Electrostatic Discharge Awareness

Introduction

Chapter 1. Service Tools

Chapter 2. Peripheral Devices

Chapter 3. Application Notes

Chapter 4. Operator Interface

Chapter 5. Service Menu Procedures

Chapter 6. Understanding Pid Settings

Chapter 7. Hardware/Operating System Faults

505 Design Specifications

505 Service Mode Worksheet

Appendix C. Password Information

Appendix D. Servlink-To OPC Server (SOS) Tool

Appendix E. Control Assistant-Software Interface Tool

Appendix F. Appmanger Service Tool

Appendix G. Configuring Network Tcp/Ip Addresses

Appendix H. Remoteview Tool

Appendix I. Using 505 Internal Simulation Mode

Appendix J. Custom Tag Name Procedure

Required Tools

Creating Custom Tags

Woodward 505 Installation And Operation Manual (124 pages)

Table of Contents

Chapter 1. Peripheral Devices

Chapter 2. Application Notes

Chapter 3. Operator Interface

Chapter 4. Service Mode Procedures

Chapter 5. Understanding Pid Settings

Chapter 6. Hardware/Operating System Faults

Appendix C. Password Information

Woodward 505 Installation Procedure Supplement (5 pages)

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