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Woodward 505E Steam Turbine Control Manuals
Manuals and User Guides for Woodward 505E Steam Turbine Control. We have
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Woodward 505E Steam Turbine Control manuals available for free PDF download: Installation And Operational Manual, Manual, Product Manual
Woodward 505E Installation And Operational Manual (218 pages)
Digital Governor for Extraction Steam Turbines
Brand:
Woodward
| Category:
Control Systems
| Size: 2.67 MB
Table of Contents
Table of Contents
3
Electrostatic Discharge Awareness
8
Chapter 1. General Information
9
Introduction
9
General Description
11
505E Inputs and Outputs
12
Figure 1-1A. Overview of 505E Functionality (Notes)
13
Figure 1-1B. Overview of 505E Functionality
14
Figure 1-1C. Overview of 505E Functionality
15
Control Overview
16
Figure 1-2. Typical Extraction And/Or Admission Steam Turbine
17
Speed Control
18
Figure 1-3. Typical Admission Steam Turbine
18
Auxiliary Control
19
Load Sharing Input
20
Cascade Control
20
Extraction/Admission Control
21
Ratio/Limiter
21
HP and LP Valve Limiters
22
Starting Features
23
Figure 1-4. Overview with Auxiliary Configured as a Limiter
25
Figure 1-5. Overview with Auxiliary Configured as a Controller
26
Figure 1-6. Overview with Decoupled HP & LP Ratio/Limiter, Auxiliary Configured as a Limiter
27
Figure 1-7. Overview with Decoupled HP & LP Ratio/Limiter, Auxiliary Configured as a Controller
28
Keypad and Display
29
Figure 1-8. 505E Key Pad and Display
29
Watchdog Timer/Cpu Fault Control
31
Chapter 2. Installation Procedures
32
Introduction
32
Mechanical Data and Hardware Installation
32
Figure 2-1. 505E Control Layout (Standard Enclosure)
34
Figure 2-2. 505E Bulkhead-Mounted Enclosure
35
Figure 2-3. Jumper Options
36
Figure 2-4. Jumper Locations
36
Figure 2-5. Cageclamp Terminal Blocks
37
Figure 2-6. Control Wiring Diagram
38
Figure 2-7. Representative 505E I/O Schematic
39
Figure 2-8. Fuse Location
41
Figure 2-9. Shielded Wire Connections
42
Relay Outputs
45
Figure 2-10. Typical RS-232 Communications
46
Figure 2-11. Typical RS-422 Communications
47
Figure 2-12. Typical RS-485 Communications
47
Figure 2-13A. Preferred Multipoint Wiring
48
Figure 2-13B. Alternate Multipoint Wiring
48
Chapter 3. 505E Control Description
49
Introduction
49
Ratio/Limiter Configurations
49
Figure 3-1. Basic Control Overview
49
Figure 3-2. Coupled HP & LP Mode
53
Figure 3-3. Decoupled Inlet (HP) Mode
54
Figure 3-4. Decoupled Exhaust (LP) Mode
55
Speed Vs. Extr/Adm Priority
56
Figure 3-5. Decoupled HP & LP Mode
56
Figure 3-6. Priority Flow Diagram
57
Turbine Start
58
Turbine Start Modes
59
Figure 3-7. Manual Start Mode Example
60
Figure 3-8. Semiautomatic Start Mode Example
61
Critical Speed Avoidance
62
Figure 3-9. Automatic Start Mode
62
Idle/Rated
63
Figure 3-10. Idle / Rated Start
64
Automatic Start Sequence
65
Figure 3-11. Automatic Start Sequence
65
No Idle Programmed
67
Speed Control Overview
67
Speed PID Operational Modes
68
Figure 3-12. Speed Control Functional Diagram
68
Figure 3-13. Speed PID Control Modes
69
Figure 3-14. Frequency and Unit Load Relationship
71
Figure 3-15. Speed Relationships
72
Synchronization
77
Figure 3-16. Loadsharing Logic
79
Extraction And/Or Admission Turbine Control
80
Figure 3-17. Extr/Adm Control Diagram
81
Extraction Control
82
ADMISSION or EXTR/ADM Control
83
Remote Extr/Adm Setpoint
86
Cascade Control
88
Figure 3-18. Cascade Functional Diagram
89
Remote Cascade Setpoint
92
Auxiliary Control
94
Figure 3-19. Aux Control Overview
94
Valve Limiters
99
Emergency Shutdown
101
Controlled Shutdown
101
Overspeed Test Function
102
Local / Remote Function
103
Function Keys
104
Relays
105
Chapter 4. Configuration Procedures
108
Program Architecture
108
Figure 4-1. Basic Program Architecture
108
Figure 4-2. Initial 505E Program Mode Entry
109
Programming the 505E
110
Figure 4-3A. Program Mode Blocks
111
Figure 4-3B. Program Mode Blocks
112
Figure 4-3C. Program Mode Blocks
113
Figure 4-3D. Program Mode Blocks
114
Figure 4-3E. Program Mode Blocks
115
Figure 4-3F. Program Mode Blocks
116
Figure 4-4. Typical Extraction Steam Map
128
Figure 4-5. Typical Admission Steam Map
130
Figure 4-6. Typical Extraction & Admission Steam Map
131
Exiting the Program Mode
145
Figure 4-7. Exiting the Program Mode
145
Valve / Actuator Calibration and Test
148
Figure 4-8. Stroke Actuator/Valve
152
Chapter 5. 505E Operation
153
Run Mode Architecture
153
Figure 5-1. Basic Program Architecture
153
Figure 5-2A. Overview of Run Mode
155
Keypad and Display
156
Figure 5-2B. Overview of Run Mode
156
Run Mode Front Panel Keys
157
Figure 5-3. 505E Keypad and Display
157
Starting Procedures
158
Figure 5-4. SPEED Key Screens
159
Overspeed Test Function
162
Figure 5-5. Direct Setpoint Entry
162
Figure 5-6. Overspeed Test Enable Key Screens
163
F3 and F4 Keys
164
Limiter (LMTR) Key Screens
164
Figure 5-7. LMTR Key Screens
165
Actuator (ACTR) Key Screens
166
Figure 5-8. ACTR Key Screens
166
Control (CONT) Key Screens
167
Figure 5-9. CONT Key Screens
167
Dynamics (DYN) Key Screens
169
Stop Key Screens
170
Figure 5-10. DYN Key Screens
170
Auxiliary (AUX) Key Screens
171
Figure 5-11. STOP Key Screens
171
Figure 5-12. AUX Key Screens
171
Remote / Speed Bias (RMT) Key Screens
174
Figure 5-13. RMT Key Screens
174
Cascade (CAS) Key Screens
177
Figure 5-14. KW Key Screens
177
Figure 5-15. CAS Key Screens
178
Extraction/ Admission (EXT/ADM) Key Screens
180
Figure 5-16. EXT/ADM Key Screens
180
Alarms
183
Figure 5-17. ALARM Screen
184
Trips
185
Figure 5-18. TRIP Screen
185
Speed, Casc, Aux, and Ext/Adm Dynamics Adjustments
186
Figure 5-19. Typical Response to Load Change
189
Chapter 6. Communications
190
Modbus Communication
190
Figure 6-1. ASCII/RTU Representation of 3
191
Figure 6-2. Modbus Frame Definition
192
Port Adjustments
193
505E Control Modbus Addresses
193
Table 6-4. Maximum Modbus Discrete and Analog Values
194
Table 6-5. Boolean Write Addresses
195
Table 6-6A. Boolean Read Addresses
196
Table 6-6B. Boolean Read Addresses
197
Table 6-7A. Analog Read Addresses
198
Table 6-7B. Analog Read Addresses
199
Table 6-7C. Analog Read Addresses
200
Table 6-9A. Control Status
201
Table 6-9B. Control Status
202
Table 6-11. Analog Output Configuration
203
Table 6-12B. Relay Configuration
204
Table 6-13. Contact Input Configurations
205
Specific Address Information
206
Chapter 7. Service Options
209
Product Service Options
209
Returning Equipment for Repair
210
Replacement Parts
211
How to Contact Woodward
211
Engineering Services
212
Technical Assistance
213
Appendix . 505E Program Mode Worksheet
214
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Woodward 505E Manual (180 pages)
DIGITAL GOVERNORS FOR EXTRACTION STEAM TURBINES
Brand:
Woodward
| Category:
Controller
| Size: 2.68 MB
Table of Contents
Table of Contents
3
Introduction
11
Chapter 1. Peripheral Devices
13
Overview
13
505 HMI Software
13
HMI Software
14
Digital Remote Final Driver
15
Real Power Sensor
16
Digital Synchronizer and Load Control (DSLC)
17
Master Synchronizer & Load Control
17
Master Synchronizer and Load Control (MSLC)
21
DSLC Interface Wiring
21
Chapter 2. Application Notes
25
Overview
25
Speed/Load PID
25
Extr/Adm PID
25
Auxiliary PID
26
Cascade PID
26
Example Applications
27
Pressure Limiting
29
Pump or Compressor Discharge Pressure Control with Turbine Inlet Pressure Limiting
29
Configuration Notes for Example 1
31
Starting & Run Mode Notes for Example 1
33
Power Limiting
35
Inlet Pressure Control with Automatic Synchronizing & Generator Power Limiting
35
Configuration Notes for Example 2
37
Starting & Run Mode Notes for Example 2
40
Example 3 Exhaust Pressure Control with Plant Import/Export Limiting
42
Exhaust Pressure Control with Generator Power Limiting and Plant Import/Export Limiting
42
Configuration Notes for Example 3
44
Starting & Run Mode Notes for Example 3
46
Example 4 Plant Import/Export Control with Drfd Servo Interface
49
Plant Import/Export Control with DRFD Servo Interface
49
Configuration Notes for Example 4
51
Starting & Run Mode Notes for Example 4
54
Island Mode
56
Inlet Pressure Control with Isochronous Loadsharing Control in Island Mode
56
Programming Notes for Example 5
58
Starting & Run Mode Notes for Example 5
61
Sharing in Island Mode
62
Import/Export Control or Exhaust Pressure Control with Isoch Load Sharing in Island Mode
62
Configuration Notes for Example 6
64
Starting & Run Mode Notes for Example 6
66
Power Limiting
69
Inlet Pressure Control, Exhaust Pressure Control with Generator Power Limiting
69
Configuration Notes for Example 7
71
Starting & Run Mode Notes for Example 7
73
Example 8 Admission Steam Turbine Control with Bootstrap Startup
76
Admission Steam Turbine Control with Bootstrap Startup
76
Configuration Notes for Example 8
77
Starting & Run Mode Notes for Example 8
79
Example 9 Typical Plant Load and Steam Pressure Control Application
81
Plant Load and Steam Pressure Control Application
81
Example 10 Induction Generator Applications
84
Chapter 3. Operator Interface
85
Keypad and Display
85
Service Panel Modes
85
Software Structure Overview
86
Using the Service Mode
87
Top Level/Root System Block
87
Select Mode Level
87
Header Level
88
Block Level
88
The Select Mode Level
88
Service Mode
89
Block Level
89
Entering the Service Mode
90
Exiting Modes
92
Configure Mode
92
Debug Mode
95
OS_FAULTS Mode
96
Debug Information Arrangement
96
OS_FAULTS Mode Information Arrangement
97
Faults Detected Header
99
Alarms Detected Header
100
Clear Alarms Detected Header
101
SYS_INFO Mode
102
SYS_INFO Mode Information Arrangement
102
Change Password Header
104
System Information Header
104
Download Configuration Header
105
Chapter 4 Service Mode Procedures
107
Overview
107
Service Mode Entry
107
The 505E Service Mode
108
Using Service Menus
108
Service Mode Blocks
108
Service Mode Blocks
117
Optional Service Blocks
117
Service Mode Worksheet Parameters
119
Speed Control Settings
119
Alarm Settings
120
Key Options
120
Speed Control Droop Settings (Only if a Generator Unit)
121
MPU Override
121
Auto Start Sequence (Only Displayed if Configured)
121
Idle / Rated Ramp (Only Displayed if Configured)
122
Sync / Load Share Settings (Only Displayed if Configured)
122
Remote Speed Settings (Only Displayed if Configured)
122
Extraction Control Settings
123
Remote Extr Settings (Only Displayed if Configured)
124
Cascade Control (Only Displayed if Configured)
125
Remote Casc Settings (Only Displayed if Configured)
127
Aux Control Settings (Only Displayed if Configured)
128
Remote Aux Settings (Only Displayed if Configured)
129
Breaker Logic (Only Displayed if a Generator)
130
Valve Limiter Settings
131
Local / Remote Functions (Only Displayed if Configured)
132
Monitor Contact Inputs
132
Monitor Relay Outputs
133
Force Relay Outputs (Only Displayed if Shut Down)
133
Monitor Speed Inputs
134
Monitor Analog Inputs
134
Analog in Adjustments
134
Monitor Analog Outputs
135
Analog Output Adjustments
135
ACT1 Linearization
135
ACT2 Linearization
137
Steam Map Test (Only Displayed if Shut Down)
138
Steam Map Constants
139
Port 1 Settings (Only Displayed if Configured)
140
Port 2 Settings (Only Displayed if Configured)
140
Comm Analog Scaling (if Communications Is Used)
141
Port Configurations
142
Chapter 5 Understanding Pid Settings
145
Overview
145
Proportional Control
145
Integral Control
145
Derivative
145
Proportional Response
146
Proportional Gain (Effect of Settings)
146
Integral Response
146
Proportional Gain Setting Effects
146
Open Loop Proportional and Integral Response
147
Proportional + Integral (Closed Loop)
148
Integral (Effects of Settings)
148
Closed Loop Proportional and Integral Response
148
Derivative Response
149
Integral Gain (Reset) Setting Responses
149
Proportional + Derivative (Closed Loop)
150
Closed Loop Proportional and Derivative Action
150
Derivative (Effects of Settings)
151
Derivative Setting Effects
151
Proportional + Integral + Derivative (Closed Loop)
152
Closed Loop Proportional, Integral and Derivative Action
152
Adding Derivative
153
General Field Tuning Guidelines
153
Tuning Example
154
Typical Response to Load Change
154
Chapter 6. Hardware/Operating System Faults
157
General
157
Off-Line Diagnostics
157
On-Line Diagnostics
158
Operation Errors and Faults
159
Wiring Problems
159
Control Adjustments
160
Other Operating Problems
160
Appendix A 505E Design Specifications
161
Hardware Specifications
163
General I/O Specifications
165
Software Specifications
167
Appendix B 505E Service Mode Worksheet
169
Appendix Cpassword Information
175
General
177
Service Mode Password
177
Debug Mode Password
177
Configure Mode Password
177
Os_Faults Mode Password
178
Download Configuration Function Password
178
Woodward 505E Product Manual (20 pages)
Digital Governor for Extraction Steam Turbines
Brand:
Woodward
| Category:
Control Systems
| Size: 0.43 MB
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