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Volvo VHD Vocational Trucks Manuals
Manuals and User Guides for Volvo VHD Vocational Trucks. We have
6
Volvo VHD Vocational Trucks manuals available for free PDF download: Operator's Manual, Service Manual, Service Bulletin
Volvo VHD Operator's Manual (300 pages)
Volvo VHD Operator's Manual
Brand:
Volvo
| Category:
Trucks
| Size: 1 MB
Table of Contents
Table of Contents
3
Warning Label Information
5
General Information
7
Information for the Owner
7
General Safety Information
9
Operating the Vehicle
9
Operating in Bobtail Mode
10
Reporting Safety Defects
12
Modifications to Vehicle
13
Frame Alterations
13
Exhaust and Noise Emissions
14
California Emission Control Warranty Statement
15
Noise Emissions
19
Vehicle Data
22
Identification and Labels
22
Vehicle Access
25
Cab Doors and Door Lock
25
Cab Entry and Exit
27
Hood
32
Pre-Trip Inspection and Daily Maintenance
34
General
34
Pre-Trip Inspection Quick List
35
Daily Maintenance
47
Additional Safety Features
52
Safety Belts
52
SRS Airbag
61
SRS System
62
Safety Equipment
68
VORAD Collision Warning System
69
Instruments and Controls
70
Dash Overview
70
Instrument Cluster Overview
71
Telltale Overview
72
Graphic Display Telltale Overview
73
Left Instrument Section
74
STOP Telltale
80
Main Instrument Section
82
Air Suspension Telltale
88
Right Instrument Section
89
Changing Telltale Bulbs in Cluster
95
Steering Column Switches
97
Windshield Wiper/Washer
98
Transmission Retarder
99
Left Switch Cluster
100
Hazard Lights
100
Driving Light Switches
104
Right Switch Cluster
106
Marker Interrupt Switch
106
Heated Mirror Switch (Option)
109
Pneumatic Switch Cluster
110
Optional Switch Cluster
112
Miscellaneous Switches
113
Cigar Lighter
113
Graphic Display
114
Graphic Display Overview
114
Graphic Display Controls
115
Selecting a Menu
115
Changing Settings
116
Display Menus
116
Graphic Display Telltales
117
Information and Stop Messages
118
Information Telltale
119
Transmission Oil Temperature
122
Engine Oil Temperature
122
Charging System
122
Stop Telltale
126
Coolant Temperature
127
Engine Oil Pressure
127
Acknowledge Information and Stop Messages
130
Main Menu: Set-Up Mode
132
Cancel Setting
132
Adjust Contrast
134
Night Display
136
Main Menu: System Diagnostic
137
Fault Diagnostic
137
Error Messages
139
Error Messages
141
Time Stamp
142
Cluster Self Test
147
Gauge Test
148
Display Test
148
Buzzer Test
149
Part Number
150
ABS Brakes, MID
150
Instrument Cluster Center Module, MID
150
Graphic Display), MID
150
SRS Airbag, MID
150
MID 128
151
Main Menu: Data Log Mode (Volvo Engine Only)
152
Operation Failed
152
Trip Distance
155
Main Menu: Password Input
158
Main Menu: Gauge
159
Information Message
160
Stop Message
161
Main Menu: Fuel Economy (Option)
163
Main Menu: Time/Distance
165
Main Menu: FAULTS
170
Information Symbols
172
Heating and Air Conditioning
174
General
174
Climate Unit Main Control Panel
175
Fan Speed Control
175
Air Distribution Control
176
Fresh Air Control
178
Temperature Control
179
Air Vents
182
Cab Ventilation
183
Ventilation Guidelines
183
Cab Air Filter
184
A/C Diagnostic Module
185
Seats
186
General
186
National Standard Seat Adjustments
187
Volvo Standard Seat Adjustments
188
National Stationary Seat
189
Cab Interior
190
Interior/Reading Lights
190
Storage Compartment
191
Cup Holders
192
Antenna Multiplexer
193
Communication and Entertainment
193
Antennas
193
Multi-Band Antenna
193
Stereo/Radio
194
Communication Equipment
195
Road Relay
195
Fuel Economy Driving
196
Fuel Economy
196
Service and Maintenance
198
Starting the Engine
203
Start Procedure
203
Engine Start and Operation
203
Stopping the Engine
206
Ignition Switch
207
Cold Weather Start and Operation
208
Ether Start
210
Cold Weather Operation
211
Engine Operation
215
Engine Break-In
216
Engine Shut-Down System
217
Engine Overspeed
218
Downhill Operation
222
Uphill Operation
222
High Altitude Operation
223
Cruise Control
224
Fuel Tank(S)
226
Clutch and Transmission
228
Clutch
228
Brakes
229
Brake System Controls
232
Antilock Braking System (Abs)
242
Electrical System
250
General Safety Guidelines
250
Battery Box
251
Jump Starting the Engine
254
Charging the Battery
254
Electronic Components
255
Electrical Center
259
Power Steering
262
General
262
Adjustable Steering Column (Option)
263
Differential Locks
264
Axles and Wheels
264
Axles
264
Wheels
267
Inflating Tires
268
Wheel Bearing Adjustment
269
Fifth Wheel Instructions
270
Fifth Wheel General Information
270
Safety Information
271
Fifth Wheel
271
Fifth Wheel Slider (Option)
273
Unlocking the Fifth Wheel
274
Trailer Coupling Procedures
276
Trailer Uncoupling Procedures
281
Operating the Fifth Wheel Slider
286
Emergency Information
288
Towing Procedure
288
Towing Instructions
290
Caging Spring Brake Chambers
291
Service Information
293
Service Assistance and Manuals
293
Index
295
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Volvo VHD Service Manual (104 pages)
Brand:
Volvo
| Category:
Trucks
| Size: 1 MB
Table of Contents
Table of Contents
3
General
5
Preventive Maintenance, General
5
Safety Advice
9
Specifications
11
Engine
11
Transmission
14
Rear Axle
15
Tools
16
Special Tools and Special Equipment
16
Preventive Maintenance Inspection Bay
23
Design and Function
25
Clutch
25
Power Take-Off
27
Driveshaft
27
Brakes
28
Steering System
29
Hubs
30
Chassis
31
Cab
32
Basic Service Including Lubrication and Oil Change
33
Preventive Maintenance
33
Basic Service
33
Chassis Lubrication
38
Cab Lubrication
43
Change Engine Oil and Filters
44
Check Oil Level in Manual Transmission
46
Check Oil Level in Automatic Transmission
47
Check Oil Level in PTO (Power Take-Off)
50
Check Oil Level in Retarder
51
Check Oil Level in Transfer Case
51
Check Oil Level in Front Drive Axle
52
Check Oil Level in Rear Drive Axle
53
Check Oil Level in Hydraulic Axle Lift
53
Check Oil Level in Power Steering
54
Check Oil Level in Hubs for Oil Lubricated Wheel Bearings
54
Check Oil Level in Cab Tilt Pump (if Equipped)
54
Check Coolant Freeze Protection and Coolant Level (Check SCA Level)
55
Check Fluid Levels in Windshield Wiper and Headlamp Wiper Reservoirs
55
Check Air Dryer
56
Check for Fault Codes in the Engine Electronic Control Unit
59
Check for Fault Codes in the ABS, Anti-Lock Brakes
59
Check for Fault Codes in Transmission
60
Function Check of Parking Heater
60
Check Retarder Control
61
Check Sealing on Main Brake Circuit (Service)
61
Check Gear Shift and Clutch Pedal
62
External Checks
63
Check Mirrors and Reflectors
63
Function Check of External Lamps
63
Check Battery Mounting, Connections and Fluid Levels
64
Function Check of Wipers and Washers
64
Check Fuel Tank, Hoses, Pipes and Mounting Straps
65
Check Fuel Tank Ventilation Filter
65
Check Water Seperator for Fuel System
66
Engine Compartment Checks
70
Check Alternator Mounting and Electrical Connections
70
Check Drive Belts
70
Check Radiator Fan, Fan Shroud and Fan Ring
71
Check Engine and Engine Driven Power Take-Off for Leaks
72
Check Radiator, Hoses and Pipes
72
Check for Exhaust Leakage
73
Check Fuel Pipes and Lines
73
Check A/C Compressor Mounting
74
Check Intercooler Pipes and Hoses
74
Check A/C Hoses, Fittings, Switches, and Wires
75
Front Suspension, Steering System Checks
76
Check Gaiters/Plastic Covers and Clearance for Ball Joints
76
Check Servo Pump and Steering Gear
76
Check Steering Shaft Joint, Hoses and Pipes for Power Steering
77
Checks Beneath the Vehicle
78
Check Sealing on Front and Drive Axle
78
Check Slack in Mechanical Linkage for Clutch
78
Check Gearbox, Transfer Case, and Power Take
79
Check Drive Shaft, Universal Joints, Sliding Joints and Support Bearings
81
Check Sealing of Rear Axle and Hub Reduction Gear
82
Check Bearing Clearance in Pinion and Rear Axle Input Shaft
82
Check Exhaust Pipe, Silencer, or Particulate Filter
83
Check Springs and U-Bolts
83
Check Central Lubrication System
84
Check Suspension and Air Springs
84
Check Rear Wheel Bearing Clearance
85
Check Front Wheel Bearing Clearance
85
Check Brake Linings
86
Check Brake Cylinders, Levers and Forks
86
Check Brake Disc and Calipers
87
Check Braker Levers, Slack Adjusters, and Brake
87
Test Driving
88
Check after Start
88
Check During Test Driving
90
Check after Test Driving
95
Finish
98
Additional Time Based Maintenance
99
Additional Mileage Based Maintenance
101
Feedback
103
Volvo VHD Service Manual (72 pages)
Group 330–500 Starting and Charging
Brand:
Volvo
| Category:
Trucks
| Size: 0 MB
Table of Contents
Table of Contents
5
General
7
Starting and Charging
7
Tools
9
Special Tools
9
Design and Function
13
Starting and Charging System Indicator Lights
13
Battery
13
Cold Cranking Amps
14
Reserve Capacity
14
Open Circuit Voltage
14
Battery Locations
14
Battery Cables
15
Battery Disconnect Switch
15
Starting System
16
Starting Circuit
16
Starter
17
Preheat System
17
Preheat Circuit
17
Preheater Assembly
18
Charging System
19
Charging Circuit
19
Alternator
20
Troubleshooting
21
Battery Troubleshooting
21
Battery State of Charge
22
Battery Surface Charge Removal
23
Load Testing Batteries
24
Electronic Battery Testing
25
Starting System Troubleshooting
26
Troubleshooting Simplified Schematic, Starting System
27
Troubleshooting Ignition Switch with VCADS Pro Tool
28
Troubleshooting Battery/Starter Cables with Digital Multimeter
29
Troubleshooting Ignition Switch/Starter Relay Circuit with Digital Multimeter
30
Troubleshooting Starter with Digital Multimeter
31
Preheat System Troubleshooting
32
Troubleshooting Preheater with VCADS Pro Tool
33
Troubleshooting Preheater with Fault Codes
33
Troubleshooting Simplified Schematic, D7 Preheater
34
Troubleshooting Simplified Schematic, D12 Preheater
35
Troubleshooting Preheater with Digital Multimeter
36
Charging System Troubleshooting
37
Troubleshooting Simplified Schematics, Charging System
38
Troubleshooting Charging System with Digital Multimeter
39
Troubleshooting Charging Indicator (Telltale) Lamp
41
Troubleshooting - Alternator Output Test with BVA-34 Tester
42
Troubleshooting Starting and Charging System with the Accuracy Plus Tester
43
Service Procedures
45
Battery Cables, Removal and Installation
45
All Cables
45
Ground Cables
46
Battery Jump Starting
47
Battery, Replacement (One or Two)
48
Battery Cables to Starter, Replacement
49
Battery Inter-Connection Cables, Replacement
51
Starter Motor, Replacement
53
Volvo D12B or D12C Engine
53
Starter Motor, Replacement
55
Volvo D7C Engine
55
Starter Motor, Replacement
57
Cummins or Detroit Diesel Engine
57
Preheater Fuse, Replacement
59
Preheater Relay, Replacement
60
Volvo D12B or D12C Engine
60
Preheater Relay, Replacement
62
D7C Engine
62
Preheater Element, Replacement
63
D12B or D12C Engine
63
Preheater Element, Replacement
64
D7C Engine
64
Alternator, Replacement (Adjustable Mount)
66
Alternator, Replacement (Fixed Mount)
67
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Volvo VHD Service Manual (32 pages)
Rustproofing Cab Group 182–500
Brand:
Volvo
| Category:
Trucks
| Size: 0 MB
Table of Contents
Table of Contents
3
General
5
Rustproofing Information
5
Specifications
7
Cavity Wax
7
Tools
9
Rustproofing, Special Equipment
9
Design and Function
11
Rustproofing Cab
11
Service Procedures
13
General Work Procedures
13
Rust Prevention, Inspection
13
Rust Prevention, Retreatment (Complete Cab)
17
Rust Prevention, Retreatment (Complete Cab)
22
Feedback
29
Operation Numbers
31
Volvo VHD Service Manual (28 pages)
Brand:
Volvo
| Category:
Trucks
| Size: 0 MB
Table of Contents
Table of Contents
3
General
5
Pre-Delivery Inspection
5
Pre-Delivery Inspection
7
Cab Interior
7
Cab Exterior Including the Chassis
10
Fluid Levels and Lubrication
14
Lubrication Chart
19
Test Drive
21
Pre-Delivery Inspection Form
24
Feedback
27
Volvo VHD Service Bulletin (19 pages)
Oil and Filter Change Intervals for VOLVO Components
Brand:
Volvo
| Category:
Trucks
| Size: 1 MB
Table of Contents
Engine Lubrication
2
Oil Viscosity
3
Oil Capacity
8
All Engines
8
Fuel Filters
9
Engine Air Filter
10
Drive Belts
12
Valve Adjustment
13
Rear Axle, Lubrication
14
Oil Change Intervals
14
Oil Type
15
Rear Axles
15
Check Oil Level
17
Oil Change Interval
18
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