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Volvo VHD 2002 Manuals
Manuals and User Guides for Volvo VHD 2002. We have
3
Volvo VHD 2002 manuals available for free PDF download: Service Manual
Volvo VHD 2002 Service Manual (120 pages)
Preventive Maintenance Annual Service, Group 17
Brand:
Volvo
| Category:
Trucks
| Size: 2.13 MB
Table of Contents
Table of Contents
3
General
5
Preventive Maintenance
5
Safety Advice
8
Specifications
9
Engines
9
Transmissions
11
Rear Axle
11
Suspension
12
Tools
13
Special Tools and Special Equipment
13
Preventive Maintenance Inspection Bay
16
Design and Function
17
Valve Adjustment Interval
17
Clutch
17
Power Take-Off
19
Driveshaft
20
Brakes
21
Steering System
22
Hubs
23
Chassis
24
Cab
25
Preventive Maintenance Check Oil Level in Automatic Transmission
27
Check Oil Level in Automatic Transmission
27
Preventive Maintenance
27
Reception
31
Lubrication
32
Chassis Lubrication
36
Cab Lubrication
39
Change Engine Oil and Filter
40
Check Oil Level in Manual Transmission
42
Check Oil Level in Automatic Transmission
43
Check Oil Level in PTO, Power Take-Off
46
Check Oil Level in Retarder
47
Check Oil Level in Transfer Case
47
Check Oil Level in Front Drive Axle
48
Check Oil Level in Rear Drive Axle
49
Check Oil Level in Hydraulic Lift Axle
50
Check Oil Level in Power Steering
50
Check Oil Level in Cab Tilt Pump
51
Check Oil Level in Hubs for Oil Lubricated Wheel Bearings
51
Check Coolant Freeze Protection and Coolant Level
52
Check Fluid Levels in Windshield Wiper and Headlamp Wiper Reservoirs
52
Check Air Dryer
53
Cab
54
Check Warning and Control Lamps
54
Check Fault Codes in the Vehicle Electronic Control Unit
55
Check Fault Codes in the ABS, Anti-Lock Brakes
56
Check Fault Codes in the Engine Electronic Control Unit
56
Check Fault Codes in Transmission
57
Function Check of Parking Heater
57
Check Engine Control in Cab
58
Check Retarder Control
58
Start Engine and Check of Starter Element and Preheater
59
Check Air Compressor's Function and Condition
60
Check Pressure Regulator's Disconnection and Connection Pressure
60
Check Sealing on Main Brake Circuit (Service)
61
Check Gearshift and Clutch Pedal
62
Check Parking Brake and Blocking Valve
62
Check Bogie Lift
63
Check Brake Pedal and Foot Brake Valve
63
Check Hinges, Doorstops, Locks and Sealing Strips
63
Check Rear View Mirrors and Reflectors
64
External Checks
64
Function Check of External Lamps
64
Check Air Filter for Ventilation System
65
Check Headlamps
65
Function Check of Wipers and Washers
65
Check Air Intake and Air Deflector
66
Check Refrigerant Reservoir, Condenser, Pipes and Hoses
66
Check Cab, Hood, Doors, Step Panels and Cab Suspension
67
Check Batteries - Dirt, Leakage, Attachment
68
Connections and Battery Box
68
Specific Gravity of Battery Acid, Fluid Level
68
Check Filter for Fuel Tank Ventilation
69
Check Fuel Tank, Hoses, Pipes, Venting and Mounting
69
Draining of Fuel Tank (Dirt, Water)
70
Check Tire Wear
71
Alternator, Starter Motor and Preheater
72
Check Alternator Mounting
72
Check Electrical Connections and Cables for
72
Engine Compartment Checks
72
Check Drive Belts
73
Check Air Compressor
74
Check Engine Mounting
75
Check Radiator Mounting
75
Check Radiator Fan, Bearing Tolerance, Bolt
76
Pressure Testing of Cooling System
76
Check Radiator, Hoses, Pipes and Air Flow
77
Check Intercooler, Hoses, Pipes and Air Flow
78
Check Tightness of Engine and PTO
78
Check Exhaust Leakage
79
Check Fuel Lines on Engine
79
Check A/C Compressor Mounting
80
Check A/C Pipes and Hoses
80
Check Air Pipe between Air Intake and Turbo
81
Check Turbocharger and Regulator
81
Check Pump Coupling for Injection Pump (Electronic Engines Not Applicable)
82
Check Sound Baffles for Engine
82
Check Tightness on Servo Pump, Oil Lines and Steering Gear
82
Check Steering Linkage
83
Front Suspension, Steering System Checks
83
Check Front Shock Absorbers, Springs and U Bolts
85
Check Front Wheel Bearings
86
Check Steering Knuckle Bearing
86
Check Front Wheels
87
Check Clearance in Clutch's Mechanical Function
88
Check Clutch's Hydraulic and Pneumatic Control System
88
Check Tightness, Bearing Clearance and Ventilation on the Front Driving Axle
88
Checks Beneath the Vehicle
88
Check Clutch Wear
89
Check Seals for Speedometer Sensor and Joint Coupling
89
Check Transmission's Pneumatic and Mechanical Control System
89
Check Tightness on Cooler for Transmission
90
Check Tightness on Transmission, Transfer Case
90
Check Tightness on Retarder and Check Lines
91
Check Ventilation for Transmission, Transfer Case
91
Check Drive Belt for Power Steering
92
Check Sound Baffle for Gearbox
92
Check Transfer Case's Mounting
92
Check Drive Shaft Universal Joints, Sliding Joints and Support Bearings
93
Reduction Gear
93
Check Rear Drive Axle Ventilation
94
Check Anti-Roll Bar
95
Check Exhaust Pipe and Silencer
95
Check Rear Springs and U Bolts
95
Check Mounting for Front and Rear Axle
96
Check Rear Shock Absorbers
96
Check Bogie Lift or Lift Axle
97
Check Chassis Frame and Crossmembers
98
Check Height Regulation for Air Suspension
98
Check Rear Suspension Level Sensors and Leveling Valves
98
Check Central Lubrication System
99
Check Compressed Air Lines and Hoses
99
Check Rear Wheel Bearings
100
Check Differential Locks
101
Check Rear Wheels
101
Check Brake Cylinders, Levers, and Forks
102
Check Brake Disc and Brake Calipers
102
Check Brake Linings
102
Check Brake Chambers and Mounting Brackets
104
Check Load Sensing Valve
104
Check after Start
105
Test Driving
105
Check During Test Driving
106
Check after Test Driving
111
Finish
115
Additional Time Based Maintenance
116
Additional Mileage Based Maintenance
118
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Volvo VHD 2002 Service Manual (68 pages)
Brand:
Volvo
| Category:
Trucks
| Size: 0.75 MB
Table of Contents
Table of Contents
5
General
7
Starting and Charging
7
Tools
9
Special Tools
9
Design and Function
11
Starting and Charging System Indicator Lights
11
Battery
11
Cold Cranking Amps
12
Reserve Capacity
12
Open Circuit Voltage
12
Battery Locations
12
Battery Cables
13
Battery Disconnect Switch
13
Starting System
14
Starting Circuit
14
Starter
15
Preheat System
16
Preheat Circuit
16
Preheater Assembly
16
Charging System
17
Charging Circuit
17
Alternator
18
Troubleshooting
19
Battery Troubleshooting
19
Battery State of Charge
19
Battery Surface Charge Removal
19
Load Testing Batteries
20
Electronic Battery Testing
21
Starting System Troubleshooting
22
Troubleshooting Simplified Schematic, Delco 42MT Starting System
23
Troubleshooting Simplified Schematic, Volvo Gear-Reduction Starting System
24
Troubleshooting Ignition Switch with VCADS Pro Tool
25
Troubleshooting Battery/Starter Cables with Digital Multimeter
26
Troubleshooting Ignition Switch/Starter Relay Circuit with Digital Multimeter, Delco 42MT Starter
28
Troubleshooting Ignition Switch/Starter Relay Circuit with Digital Multimeter, Volvo Gear-Reduction Starter
31
Troubleshooting Starter with Digital Multimeter
33
Preheat System Troubleshooting
35
Troubleshooting Preheater with VCADS Pro Tool
36
Troubleshooting Preheater with Fault Codes
36
Troubleshooting Simplified Schematic, D12 Preheater
37
Troubleshooting Preheater with Digital Multimeter
38
Charging System Troubleshooting
40
Troubleshooting Simplified Schematics, Charging System
41
Troubleshooting Charging System with Digital Multimeter
42
Troubleshooting Charging Indicator (Telltale) Lamp
45
Troubleshooting - Alternator Output Test with BVA-34 Tester
46
Troubleshooting Starting and Charging System with the Accu- Racy Plus Tester
47
Service Procedures
49
Battery Cables, Removal and Installation
49
All Cables
49
Ground Cables
50
Battery Jump Starting
50
Battery, Replacement (One or Two)
51
Battery Cables to Starter, Replacement
52
Battery Inter-Connection Cables, Replacement
54
Starter Motor, Replacement
55
Volvo D12D Engine
55
Starter Motor, Replacement
57
Cummins ISX/ISL/ISC Engine
57
Preheater Relay, Replacement
58
Volvo D12D Engine
58
Preheater Element, Replacement
59
Volvo D12D Engine
59
Alternator, Replacement (Adjustable Mount)
61
Alternator, Replacement (Fixed Mount)
62
Alternator, Replacement (Pad Mount)
64
Volvo VHD 2002 Service Manual (104 pages)
Group 17, Preventive Maintenance, Basic Service, From build date 11.2002 to 12.2006
Brand:
Volvo
| Category:
Trucks
| Size: 1.97 MB
Table of Contents
Table of Contents
3
General
5
Preventive Maintenance, General
5
Safety Advice
9
Specifications
11
Engine
11
Transmission
13
Rear Axle, Lubrication
13
Suspension
14
Tools
15
Special Tools and Special Equipment
15
Preventive Maintenance Inspection Bay
18
Design and Function
19
Clutch
19
Power Take-Off
21
Driveshaft, Lubrication
21
Brakes
22
Steering System
23
Hubs
24
Chassis, Lubrication
25
Cab, Lubrication
26
Preventive Maintenance
29
Check Oil Level in Manual Transmission
29
Additional Time Based Maintenance
101
Additional Mileage Based Maintenance
103
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