Volvo Penta D2-75 Marine Engine Manuals

Manuals and User Guides for Volvo Penta D2-75 Marine Engine. We have 6 Volvo Penta D2-75 Marine Engine manuals available for free PDF download: Workshop Manual, Operator's Manual, Installation Manual, Installation Instructions Manual

Volvo Penta D2-75 Workshop Manual (108 pages)

Brand: Volvo Penta | Category: Engine | Size: 11 MB

Table of Contents
3
Safety Precautions

4
General Information

7
- Repair Procedures
  8
Special Tools

11
Design and Function

12
- Location of Engine Type Signs
  12
- Engine Introduction
  13
- Component Description
  18
  - Injection Pump
    21
  - Crankcase Breather
    24
Repair Instructions

25
- General
  25
- Engine Fixture, Fixing
  26
- Compression Test
  26
Group 21 Short Block

27
- Short Block, Disassembly
  27
- Inspecting the Engine Block
  31
- Upper Block Plane
  31
- Cylinder Bore
  31
- Cylinder Head, Overhaul
  32
- Cylinder Head, Disassembly
  32
- Cylinder Head, Inspection
  32
- Valve Seat, Replace
  33
- Valves and Valve Seats, Grinding
  33
- Valve Guides, Check
  34
- Checking the Valve Guides
  34
- Rocker Arm Mechanism, Overhaul
  35
- Cylinder Head, Assembly
  35
- Crankshaft, Inspection
  36
- Main and Big-End Bearings, Inspection
  36
- Inspecting the Crankshaft
  36
- Crankshaft Bush, Front, Inspection
  37
- Crankshaft Bush, Front, Replace
  37
- Crank Bearing Play, Check
  38
- Piston Rings, Inspection and Adjustment
  39
- Piston and Cylinder Bore, Inspection and Measurement
  39
- Con Rods, Inspection
  40
- Con Rod Bush, Replace
  40
- Piston, Piston Rings and con Rods, Installation
  41
- Camshaft, Measurement
  42
- Timing Gear Assembly, Inspection
  42
- Crankshaft, Installation
  42
- Installing the Crankshaft
  42
- Piston, Installation in Cylinder
  43
- Camshaft, Installation
  44
- Installing the Camshaft
  44
- Cylinder Head, Installation
  46
- Valve Lifters, Inspection
  49
- Valves, Adjustment
  51
- Flywheel, Replace Ring Gear
  51
- Crankshaft Seal, Rear, Replace
  52
- Crankshaft Seal, Front, Replace
  52
Group 22 Lubrication System

53
- Oil Pump
  53
- Oil Channels
  56
- Oil Pump Bearing, Overhaul
  57
Group 23 Fuel System

58
- Injection Pump
  58
- Setting Injection Timing
  59
- Setting the Engine Speed
  61
- Feed Pump
  62
- Venting the Fuel System
  63
- Fuel Filter, Replace
  65
- Fuel Pre-Filter, Drain and Replace
  65
- Fuel Pre-Filter Draining/Replacement
  65
- Injectors
  66
- Checking Injectors
  67
Group 26 Cooling System

69
- Fresh Water System
  69
- Coolant
  70
- Draining Coolant
  71
- Filling with Coolant
  71
- Checking the Coolant Level
  72
- Cleaning Heat Exchanger
  73
  - Coolant Losses
    73
  - Checking Pressure Valve in Filler Cap
    73
- Circulation Pump
  74
- Sea Water Pump
  75
- Thermostat
  75
- Replacing/Checking the Thermostat
  75
Group 30 Electrical System

76
- Description
  76
- The Electrical System
  78
- Galvanic Corrosion
  79
- Fault Tracing, Glow Plugs, Charging System
  80
- Alternator
  84
- Starter Motor
  88
- Electrical Components
  91
- Coolant Temperature Sensor
  92
- Wiring Diagrams
  94
  - Instrument Panel
    94
  - Piston Rings
    97
  - Technical Data
    97
Group 20 Technical Data

98
- Technical Data
  98
  - Valve Springs
    99
  - Lubrication System
    99
  - Fuel System
    100
  - Cooling System
    100
  - Electrical System
    100
- Wear Tolerances
  101
- Tightening Torque
  102

Volvo Penta D2-75 Operator's Manual (68 pages)

Brand: Volvo Penta | Category: Engine | Size: 4 MB

Table of Contents

4
- Safety Information
  
  6
- Introduction
  
  10
  - Running-In
    10
  - Fuel and Oil Types
    10
  - Certified Engines
    11
  - Warranty Information
    11
- Introduction
  
  11
  - D2-55
    12
  - D2-75
    14
  - Identification Numbers
    16
- Instrumentation
  
  17
  - Instrumentation
    20
- Controls
  
  21
- Starting the Engine
  
  22
  - Preparations and Starting
    22
  - Starting the Engine Using Auxiliary Batteries
    25
- Operation
  
  26
  - Checking Instruments
    26
  - Cruising Speed
    26
  - Maneuvering
    27
  - Operation
    27
  - When Sailing
    27
- Stopping the Engine
  
  28
  - After Stopping the Engine
    28
  - Laying up
    28
  - Cold Weather Precautions
    28
Maintenance Schedule

29
- Maintenance and Care
  
  30
  - Engine, General
    31
  - Engine and Engine Room. General Inspection
    31
  - Drive Belt. Check
    32
    
    Lubrication System
    34
    
    Engine Oil. Checking Level
    34
    
    Freshwater System
    35
  - Coolant. Checking Level
    36
    
    Seawater System
    38
    
    Impeller Checking/Replacing
    38
  - Seawater Filter. Cleaning
    39
    
    Fuel System
    42
  - Fuel Pre-Filter. Drain Water
    43
    
    Electrical System
    44
  - Battery. Check Electrolyte Level
    45
    
    Electrical Components Diagram
    49
    
    S Drive and Reverse Gear
    50
    
    Reverse Gear. Check Oil Level
    50
    
    S-Drive. Check Oil Level
    50
  - Folding Propeller. Cleaning
    52
  - S-Drive. Check Rubber Seal (Hull/Drive)
    54
- Laying Up/Launching
  
  55
  - Inhibiting
    55
  - Bringing out of Storage
    56
  - Painting the Drive and Underwater Hull
    57
- Fault-Tracing
  
  58
- Technical Data
  
  59
  - General
    59
  - Lubrication, Cooling and Electrical Systems
    59
  - S Drive and Reverse Gear
    60
  - Fuel Specification
    60
  - Technical Data
    60

Volvo Penta D2-75 Operator's Manual (76 pages)

D2 Series Outboard Motor

Brand: Volvo Penta | Category: Outboard Motor | Size: 1 MB

Table of Contents
4
Safety Information

5
- Fuel System
  9
- Electrical System
  9
- Cooling System
  9
Introduction

10
- Running-In
  10
- Fuel and Oil Types
  10
- Certified Engines
  11
- Warranty Information
  11
- Identification Numbers
  13
Presentation

14
Instrumentation

16
- Control Panel
  
  16
- Tachometer
  17
Controls

29
Starting the Engine

30
- Before Starting
  
  30
- Starting the Engine
  31
Operation

32
- Checking Instruments
  
  32
- Cruising Speed
  32
- Maneuvering
  33
- When Sailing
  33
- Alarm
  34
Stopping the Engine

35
- After Stopping the Engine
  35
- Laying up
  35
- Cold Weather Precautions
  35
Maintenance Schedule

36
Maintenance

38
- Engine, General
  38
- Lubrication System
  41
- Freshwater System
  42
- Seawater System
  45
- Fuel System
  49
- Electrical System
  51
- S Drive and Reverse Gear
  56
Laying Up/Launching

61
- Inhibiting
  61
- Bringing out of Storage
  62
- Painting the Drive and Underwater Hull
  63
In Case of Emergency

64
- Fault Tracing
  65
Technical Data

66
- General
  66
- Cooling and Lubrication Systems
  66
- Electrical System
  67
- S Drive and Reverse Gear
  67
- Fuel Specification
  67

Volvo Penta D2-75 Installation Manual (53 pages)

Marine Diesel Engine

Brand: Volvo Penta | Category: Engine | Size: 3 MB

Table of Contents
2
Safety Precautions
3
General Information
6
- Conversion Factors
  8
Special Tools
9
Installation Drawings
9
Engine Installation
10
- Engine Inclination
  10
- Flexible Shaft Seal
  11
- Rigid Shaft Seal
  11
- Fitting of Reverse Gear and S-Drive
  12
- S-Drive Insulation
  12
- Rubber Mounts
  13
- Propeller Shaft System
  14
- Front End Power Take-Off
  16
- Cooling System
  20
- Exhust System
  25
- Engine Room Ventilation
  27
- Soundproofing
  29
- Fuel System
  31
Electrical System
33
- Connection of Battery Cables
  37
Controls
39
S-Drive Installation
42
Oil Quality and Filling
51
References to Service Bulletins
53

Volvo Penta D2-75 Installation Manual (24 pages)

repowering gearbox

Brand: Volvo Penta | Category: Engine | Size: 3 MB

Table of Contents
3
Vibration
11
Instructions
13
Vibraciones
14
Vibrazioni
15
Vibrationer
16
- Vibração
  17
- TitreşIM
  21
- Ab Volvo Penta
  24

Volvo Penta D2-75 Installation Instructions Manual (14 pages)

Repowering S-Drive

Brand: Volvo Penta | Category: Engine | Size: 1 MB

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Volvo Penta D2-75 Marine Engine Manuals

Volvo Penta D2-75 Workshop Manual (108 pages)

Table of Contents

Safety Precautions

General Information

Special Tools

Design and Function

Repair Instructions

Group 21 Short Block

Group 22 Lubrication System

Group 23 Fuel System

Group 26 Cooling System

Group 30 Electrical System

Group 20 Technical Data

Volvo Penta D2-75 Operator's Manual (68 pages)

Table of Contents

Table of Contents

Safety Information

Introduction

Introduction

Instrumentation

Controls

Starting the Engine

Operation

Stopping the Engine

Maintenance Schedule

Maintenance and Care

Laying Up/Launching

Fault-Tracing

Technical Data

Volvo Penta D2-75 Operator's Manual (76 pages)

Table of Contents

Safety Information

Introduction

Presentation

Instrumentation

Control Panel

Controls

Starting the Engine

Before Starting

Operation

Checking Instruments

Stopping the Engine

Maintenance Schedule

Maintenance

Laying Up/Launching

In Case of Emergency

Technical Data

Volvo Penta D2-75 Installation Manual (53 pages)

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Volvo Penta D2-75 Installation Manual (24 pages)

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Volvo Penta D2-75 Installation Instructions Manual (14 pages)

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