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Dura 5
User Manuals: Verderflex Dura 5 Peristaltic Hose Pump
Manuals and User Guides for Verderflex Dura 5 Peristaltic Hose Pump. We have
2
Verderflex Dura 5 Peristaltic Hose Pump manuals available for free PDF download: Operating Manual
Verderflex Dura 5 Operating Manual (32 pages)
Peristaltic Industrial Hose Pump
Brand:
Verderflex
| Category:
Water Pump
| Size: 1 MB
Table of Contents
Table of Contents
3
Declaration of Conformity
5
About this Document
7
Target Groups
7
Warnings and Symbols Used in this Manual
7
Table 1. - Target Groups
7
Table 2. - Warnings Used in this Manual
7
Table 3. - Symbols Used in this Manual
7
Safety
8
Intended Use
8
General Safety Instructions
8
Product Safety
8
Obligation of the Operating Company
8
Sharp Edges
9
ATEX Environment
9
Specific Hazards
9
Obligation of Personnel
9
Hazardous Pumped Liquids
9
Transport, Storage and Disposal
10
Transport
10
Unpacking and Inspection on Delivery
10
Lifting
10
Storage Conditions
10
Interim Storage after Using the Pump
10
Interim Storage before Using the Pump
10
Figure 1. - Fastening Lifting Gear to Pump
10
Labelling
11
Name Plate
11
Figure 2. - Name Plate
11
Design Details
11
Disposal
11
Layout and Function
11
Layout
12
Dura MK IV 5, 7 and 10 Exploded View
12
Figure 3. - Dura MK IV 5, 7, 10 Exploded View (Generic View)
12
Dura MK III 15, 25 and 35 Exploded View
13
Bearings and Lubrication
13
Figure 4. - Dura MK III 15, 25 and 35 Exploded View (Generic View)
13
Preparing the Foundation and Surface
14
Installation at Site
14
Installation and Connection
14
Preparing the Installation Site
14
Checking the Ambient Conditions
14
Preparing for Installation
14
Table 4. - Do's and Don'ts
15
Optimising Cross-Section of Pipe Work
15
Providing Safety and Control Devices (Recommended)
15
Specifying Supports and Flange Connections
15
Specifying Pipe Lengths
15
Specifying Nominal Diameters
15
Planning the Pipes
15
Electrical Connection
16
Installing the Gear Motor Unit (Where Not Supplied)
16
Connecting to Power Supply
16
Installing the Hose
16
Figure 5. - Installing the Gear Motor Unit
16
Figure 6. - Electrical Connection
16
Figure 7. - Installing the Hose
16
Figure 12. - 10Mm Protrusion (Split Flange)
17
Figure 8. - Dura 5, 7, 10 Clamp Ring Inserted
17
Figure 10. - O-Ring (with Insert)
17
Figure 9. - O-Ring (no Insert)
17
Figure 11. - 10Mm Protrusion (Solid Flange)
17
Table 5. - Dura 5, 7, 10 Hose and Flange Assembly(for Information Only)
17
Split Flange Assembly (Dura 5, 7, 10)
17
Solid Flange Assembly (Dura 5, 7, 10)
17
Flange Assembly
17
Dura MK IV 5, 7, 10 - Hose and Flange Assembly
17
Figure 17. - 15Mm Protrusion (Split Flange)
18
Figure 20. - 5Mm Protrusion (Standard Port Flange)
18
Figure 19. - Hose Flush (Split Flange)
18
Figure 18. - Hose Flush (Standard Port Flange)
18
Figure 15. - Dura 15, 25 and 35 Clamp Ring Inserted
18
Figure 16. - 15Mm Protrusion (Standard Port Flange)
18
Table 6. - Dura 15, 25 and 35 Hose and Flange Assembly (for Information Only)
18
Dura MK III 15, 25 and 35- Hose and Flange Assembly
18
Split Flange Assembly (Dura 15, 25 and 35)
18
Standard Port Flange Assembly (Dura 15, 25 and 35)
18
Figure 22. - Filling the Pump with Lubricant
19
Figure 24. - Nozzle Loading on Flanges
19
Figure 23. - Fitting the Inspection Window
19
Filling the Pump with Lubricant
19
Table 7. - Maximum Nozzle Loadings on Flanges
19
Installing the Piping
19
Connecting the Pipes
19
Fitting the Inspection Window
19
Operation
20
Pre-Commissioning the Pump
20
Checking the Direction of Rotation with Dry Pump
20
Starting the Pump
20
Switching off the Pump
20
Table 9. - Measures Depending on the Behaviour of the Pumped Liquid
21
Start-Up Following a Shutdown Period
21
Operating the Stand-By Pump
21
Table 8. - Measures to be Taken if the Pump Is Shut down
21
Shutting down the Pump
21
Switching off the Pump (Refer to G 7.1.3)
21
Switching on the Pump
21
Commissioning the Pump
21
Switching off the Pump (Refer to 7.1.3)
21
Cleaning the Pump
22
Cleaning Protocol for Hoses
22
Maintenance
22
Inspection
22
Inspection, Maintenance and Repair
22
Figure 25. - Verderflex NBRF Food Grade Hose Identification
23
Maintenance Schedule
24
Table 10. - Maintenance Schedule
24
Repair
25
Preparations for Dismounting
25
Returning the Pump to the Manufacturer
25
Rebuild/Repair
25
Table 11. - Measures for Returning the Pump to the Manufacturer
25
Ordering Spare Parts
26
Dismounting the Hose
26
Re-Installing the Hose, Port Flanges, Lubricant Refill and Fitting the Inspection Window
26
Hose Change
26
Troubleshooting
27
Pump Malfunctions
27
Table 12. - Pump Troubleshooting List
29
List of Tables & Figures
30
Cleaning Agents (after Hose Is Removed)
31
Lubricants
31
Preservatives
31
Pump Specifications
31
Rotor Options
31
Standard Operating Conditions
31
Table 13. - Pump Specifications
31
Table 14. - Tightening Torques
31
Technical Specifications
31
Tightening Torques
31
Document History
32
Trademarks
32
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Verderflex Dura 5 Operating Manual (28 pages)
Peristaltic Industrial Hose Pump
Brand:
Verderflex
| Category:
Water Pump
| Size: 4 MB
Table of Contents
Table of Contents
3
1 About this Document
4
Target Groups
4
Warnings and Symbols
4
2 Safety
5
Intended Use
5
General Safety Instructions
5
Product Safety
5
Obligation of the Operating Company
5
Obligation of Personnel
6
Specific Hazards
6
Hazardous Pumped Liquids
6
Lubricants
6
Sharp Edges
6
3 Layout and Function
6
Design Details
6
Labelling
6
Name Plate
6
Layout
7
Bearings and Lubrication
7
4 Transport, Storage and Disposal
8
Transport
8
Unpacking and Inspection on Delivery
8
Lifting
8
Treatment for Storage
9
Interim Storage before Installation
9
Disposal
9
5 Installation and Connection
9
Preparing for Installation
9
Checking the Ambient Conditions
9
Preparing the Installation Site
9
Preparing the Foundation and Surface
9
Installation at Site
9
Planning the Pipes
10
Specifying Supports and Flange Connections
10
Specifying Nominal Diameters
10
Specifying Pipe Lengths
10
Optimizing Cross-Section of Pipe Work
10
Providing Safety and Control Devices (Recommended)
10
Assembling the Pump
11
Assembling Pump Case
11
Installing the Drive Shaft
11
Installing the Rotor
12
Assembling the Front Cover
12
Assembling Gear Motor Unit
13
Electrical Connection
14
Connecting to Power Supply
14
Installing the Hose
14
Fitting the Port Flange (Standard Assembly)
14
Fitting the Port Flange (Split Flange Assembly)
15
Connecting the Pipes
15
Installing the Piping
15
Operation
16
Pre-Commissioning the Pump
16
Checking the Direction of Rotation with Dry
16
Starting the Pump
16
Switching off
16
Switching on
16
Switching off (Refer to → 6.1.3)
17
Shutting down the Pump
17
Start-Up Following a Shutdown
18
Operating the Stand-By Pump
18
7 Maintenance
18
Inspections
18
Cleaning the Pump
18
Maintenance Schedule
19
Repairs
20
Preparations for Dismounting
20
Returning the Pump to the Manufacturer
20
Rebuild / Repair
21
Hose Change
21
Dismounting the Hose
21
Re-Installing the Hose, Port Flanges, Lubricant
21
Refill and Fitting the Inspection Window
21
Ordering Spare Parts
22
Storing Pumps and Hoses
22
Pre-Storage Actions
22
Cleaning Protocol for Hoses
22
Storage Conditions
22
9 Troubleshooting
23
Pump Malfunctions
23
10 Appendix
25
Technical Specifications
25
Pump Specifications
25
Ambient Conditions
25
Tightening Torques
25
Preservatives
25
Cleaning Agents (after Hose Is Removed)
25
Lubricants
25
Rotor Options
25
List of Figures and Tables
26
List of Figures
26
List of Tables
26
Machine Directive
27
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