Verderflex DURA 80 Manuals

Manuals and User Guides for Verderflex DURA 80. We have 1 Verderflex DURA 80 manual available for free PDF download: Operating Manual

Verderflex DURA 80 Operating Manual (37 pages)

Peristaltic hose pump

Brand: Verderflex | Category: Water Pump | Size: 4 MB

Table of Contents
3
Declaration of Conformity (EC)
5
About this Document
7
Target Groups
7
Warnings and Symbols
7
Table 1. - Target Groups
7
Table 2. - Warnings Used in the Manual
7
Table 3. - Symbols Used in the Manual
7
Safety
8
Intended Use
8
General Safety Instructions
8
Product Safety
8
Obligation of the Operating Company
8
Warranty
8
Obligation of Personnel
9
Specific Hazards
9
Hazardous Pumped Liquids
9
Sharp Edges
9
ATEX Environment
9
Transport, Storage and Disposal
10
Transport
10
Unpacking and Inspection on Delivery
10
Lifting
10
Storage Conditions
10
Interim Storage after Using the Pump
10
Interim Storage before Using the Pump
10
Figure 1. - Fastening Apparatus Gear to Pump
10
Disposal
11
Layout and Function
11
Design Details
11
Labelling
11
Name Plate
11
Figure 2. - Name Plate
11
Layout
12
Figure 3. - Layout Dura 80/100 (Generic View)
12
Installation and Connection
13
Preparing for Installation
13
Checking the Ambient Conditions
13
Preparing the Installation Site
13
Preparing the Foundation and Surface
13
Installation at Site
13
Planning the Pipes
14
Specifying Supports and Flange Connections
14
Specifying Nominal Diameters
14
Specifying Pipe Lengths
14
Optimizing Cross-Section of Pipework
14
Providing Safety and Control Devices (Recommended)
14
Solids Size
14
Table 4. - Dos and Don'ts
14
Installing the Motor and Gearbox (Where Not Supplied)
15
Connecting to a Power Supply
15
Figure 4. - Installing the Gearbox
15
Figure 5. - Installing the Motor
15
Shimming
16
Fitting the Inspection Window
16
Installing the Hose
16
Figure 6. - Shimming
16
Figure 7. - Fitting the Inspection Window
16
Figure 8. - Installing the Hose
16
Flange Assembly
17
Port Flange Assembly Without Insert
17
Port Flange Assembly with Insert
17
Hose and Flange Assembly
17
Port Flange Assembly
17
With Insert
17
Table 5. - Hose and Flange Assembly
17
Figure 9. - Clamp Ring Inserted
17
Filling the Pump with Lubricant
18
Connecting the Pipes
18
Figure 10. - Lubricant Level
18
Figure 11. - High/Low Level Sensor
18
Figure 12. - Filling the Pump with Lubricant
18
Figure 13. - Positioning the Breather Cap
18
Installing the Piping
19
Operation
19
Pre-Commissioning the Pump
19
Checking the Direction of Rotation with Dry Pump
19
Starting the Pump
19
Switching off the Pump
19
Table 6. - Maximum Nozzle Loadings on Flanges
19
Figure 14. - Nozzle Loadings on Flanges
19
Commissioning the Pump
20
Switching on the Pump
20
Switching off the Pump (Refer to 7. 1. 3)
20
Shutting down the Pump
20
Table 7. - Measures to be Taken if Pump Is Shut down
20
Table 8. - Measures Depending on the Behaviour of the Pumped Liquid
20
Start-Up Following a Shutdown Period
21
Operating the Standby Pump
21
Inspection, Maintenance and Repair
22
Inspection
22
Maintenance
22
Cleaning the Pump
22
Figure 15. - Clean the Pump Housing
22
Cleaning Protocol for Hoses
23
Figure 16. - Verderflex NBRF Food Grade Hose Identification
23
Maintenance Schedule
25
Table 9. - Maintenance Schedule
25
Repair
26
Preparations for Dismounting
26
Returning the Pump to the Manufacturer
26
Rebuild / Repair
26
Table 10. - Measures for Returning the Pump to the Manufacturer
26
Drain/Change the Lubricant
27
Grease the Gearbox Adaptor/Bearing Carrier
27
Hose Change
27
Figure 17. - Drain the Lubricant
27
Figure 18. - Close the Valve
27
Figure 19. - Filling the Pump with Lubricant
27
Replace the Rotor Shoe
28
Figure 20. - Grease the Gearbox Adaptor/Bearing Carrier
28
Figure 21. - Remove the Lower Port Flange
28
Figure 22. - Remove the O-Ring and Clamp Ring
28
Figure 23. - Removing the Inspection Window
28
Replace the Rotor
29
Figure 24. - Remove Shims
29
Figure 25. - Re-Assemble a New Rotor
29
Troubleshooting
30
Pump Malfunctions
30
Table 11. - Pump Troubleshooting List
31
List of Tables and Figures
32
Technical Specifications
33
Pump Specifications
33
Ambient Conditions
33
Tightening Torques
33
Preservatives
33
Cleaning Agents (after Hose Is Removed)
33
Lubricants
33
Solids Size Handling
33
Table 12. - Pump Specifications
33
Table 13. - Tightening Torques
33
Shimming Chart - Dura 80
34
Shimming Chart - Dura 100
35
Trademarks
36
Document History
36
Original Manual
37

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Verderflex DURA 80 Manuals

Verderflex DURA 80 Operating Manual (37 pages)

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