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DD-1
User Manuals: VALCO MELTON DD-1 Diaphragm Pump
Manuals and User Guides for VALCO MELTON DD-1 Diaphragm Pump. We have
1
VALCO MELTON DD-1 Diaphragm Pump manual available for free PDF download: Manual
VALCO MELTON DD-1 Manual (66 pages)
For Pumps Built after 09/2006
Brand:
VALCO MELTON
| Category:
Water Pump
| Size: 2 MB
Table of Contents
Table of Contents
4
Section 1 - Introduction
7
Section 2 - Safety and Use
8
Read Thoroughly before Handling Equipment
8
Symbols
8
Owner Responsibilities
10
Limitations of Use
11
Installation/Startup/Use Safety Information
11
Shut down Safety Information
12
Hot-Melt-Specific, General Safety Information
13
What to Do if Contact with Hot Adhesive Occurs
14
What to Do if Inhalation of Adhesive Fumes Occurs
14
What to Do if Adhesive-Related Fire or Explosion Occurs
15
Hose Safety Information
16
Diaphragm Pump/Toxic Fluids Safety
17
Section 3 - Wiring Guidelines
18
Routing Low-Voltage Leads
18
Connecting the Electrical Power
18
Section 4 - Basic Features
19
Pump Assembly (Pumps Built after 09/2006)
19
PCB Assembly
20
Light Sequence
21
Section 5 - Installation
22
Power Requirements
22
Power Connections
22
Power Cables
22
Transformer Wiring
23
Air Requirements
23
Typical Central Pumping System
24
Installing the Pump
25
Installing the Single Inlet/Outlet Pump
28
Installing the Dual Inlet/Outlet Pump
29
Installing the Filter/Regulator Assembly
30
Adjusting the Reed Switches (Single Inlet/Outlet Pumps)
32
Adjusting the Reed Switches (Dual Inlet/Outlet Pumps)
32
Reversing-Control Wiring Diagram
33
Wiring the Control Box Assembly to the Valves
34
Section 6 - Operation
35
Operating the Pump
35
Section 7 - Maintenance
36
Cleaning the Exterior of the Pump
36
Shutdown Procedure
36
Disassembly Procedure (DD-1 Pumps Manufactured after September 2006)
37
Disassembly Procedure for Check Valves
38
Cleaning the In-Line Filter
40
Section 8 - Troubleshooting
41
Section 9 - Specifications
43
Technical Information Charts
43
Specifications
43
Flow Rate
44
Air Consumption
45
Viscosity Correction
46
Section 10 - Part Number List
47
How to Order Parts
47
Pump Assemblies
48
Pump Kits
48
Pump Parts
49
24VDC Air Valve Assembly (411Xx434)
52
Diaphragm Shaft Assemblies
53
Teflon/Stainless Steel (560Xx554)
53
Epdm/Stainless Steel (560Xx633)
53
Pump Seal Kits
54
Seal Kit (561Xx174) for Teflon Check Valves, EPDM Diaphragms
54
Seal Kit (561Xx170) for Adhesive Containing Ethyl Acetate
54
Seal Kit (561Xx171) for Teflon Check Valves; Solenoid and Fuse Pack Included
55
Seal Kit (561Xx172) for Teflon Check Valves
55
Seal Kit (561Xx173) for Stainless Steel Check Valves, Teflon Diaphragms
56
Pump Support Equipment
57
Pump Support Equipment Kit (560Xx768)
57
Pump Support Equipment Kit (560Xx806)
57
Pump Support Equipment Kit - Suction Tube with Check Valve (561Xx078)
58
Pump Support Equipment Kit - Suction Tube Without Check Valve (560Xx638)
58
Suction Tube Conversion Kits
59
Suction Tube Conversion Kit - with Check Valve (561Xx079)
60
Suction Tube Conversion Kit - Without Check Valve (560Xx636)
60
Power Supply Cables
61
Transformer (036Xx175)
62
Control Box
64
Miscellaneous
64
Section 11 - Warranty
65
General Warranty Information
65
Cold Glue Equipment and Electronic Controls
65
Hot-Melt Units, Hoses, Valves, Guns, and Related Equipment
65
Pump Exclusions
65
Section 12 - Service
66
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